Aerostructures

CARPENTERIE MERIDIONALI SRL

Group Organization

Treatments, welding and assembly of large structures

Machining of light alloy and titanium aerostructural components

Industrial systems maintenance and dimensional controls

MECFOND Aerospace is specialized in mechanical machining of light alloy and titanium components for airframe structures, employed by highly qualified personnel who manage advanced engineering and management systems.

Company Profile

Organizational StructureMECFOND Aerospace organization includes all the functions that support the entire

production process.CEO

Davide Nugnes

FINANCEF. Capuano (*)

SALES & MKT

V. Blanchon

SAFETYS. Iommelli (ext)

QUALITYR. Caiazzo

PURCHASINGA. AmendolaHRF. Aucelli (*)

OPERATIONL. De.Teresa

ITV. Colella

TECHNICAL OFFICE

E. BeatriceCAD - CAMG. Avellino

PRODUCTION

L. De Teresa (a.i.)

RISK MANAGEMENTV. Caputo (a.i.)

PLANNIGN & CONTROL

V. CaputoMETROLOGYA. Celiento

(*) Staff Functions on Mecfond S.p.A.

EMPLOYEES 15 WHITE COLLARS, 47 BLUE COLLARS Plant 1

Plant 2

ESTABLISHMENT 2007 2007

LOCATION Caivano (Naples, Italy)

Caivano (Naples , Italy)

MARKET FIELD Aerospace Aerospace

PLANT TOTAL AREA:

sq.m 9.600 sq.m 16.000

COVERED AREA: sq.m 3.970 sq.m 8.000

OFFICES AREA: sq.m 1100 sq.m. 810

RAW MATERIALS AREA:

sq.m. 800

• 19 km from Naples international Airport

• 23 km from its parent company MECFOND SpA

• 5.6 km from Naples international Airport

• 5 km from Naples international Harbor

Company Data

Naples International

Ariport

MECFOND Aerospace and its parent company MECFOND SpA are strategically located close to major transportation hubs. The company has two plants of production, both in the industrial area of CAIVANO (NA), approximately 300 mt. from each other:

More Company Data

P l a nt 1 P l a nt 2

Programs and Parts

B777 MHI 78 PN’s Stringers, 2007-2012B767 110 PN’s Skins & PartsB787 14 PN’s Stringers

A321 18 PN’s Frames & SillsA380 50 PN’s Frames & Sills & StringersA350 Frames & Ribs & Seat Tracks

Programs and Parts

ATR 103 PN’s Bulkheads & Parts

C27J 29 PN’s Parts

FALCON 6 PN’s Frames & Attach

B767 Program – Parts and Assembling

Hinge – bearing assembly

FITTING

B767 Program – Parts

BRACKET

Slide # 9

FITTING ATTACHMENT

SUPPORT

SPECIAL WASHER

SUPPORT

FITTING ATTACHMENT

11 m

SKIN VERTICAL FIN

B767 Program

Slide # 11

SPARS From 7m to 10m

767 Program

STRINGERS From 4m to 7m

B767 Program

Slide # 12

EXTRUDED PARTSFrom 7m to 10m

787 ProgramB787 Program

Here below other programs parts :Slide # 13

ATR Bulkheads (3 m)

Dassault Falcon Frame (2 m)

A321 Frame (3 m)

A380 Frame (2 m)

MRCA (1 m) MRCA (1 m)

Other Programs

Aluminium profile ( up to 11 meters)Slide # 14 Aluminium Profile

Up to 11

meters

Military program MRCA – Tornado – TitaniumSlide # 15 Military Program MRCA –

Tornado Titanium

Manufacturer Machine N° axes X Y Z Interaxis # Spindle Spindle TypeSpindle power

(kW) rpm

Cincinnati CINTY 1 5 6000 1950 400 1524 2 ISO 50 28 4000Cincinnati CINTY 2 5 8000 2500 500 1524 2 ISO 50 25 3600Cincinnati CINTY 3 5 8000 2500 500 1524 2 ISO 50 25 3600Cincinnati CINTY 4 5 11700 2100 400 1524 2 ISO 50 28 4000Cincinnati CINTY 5 5 11700 2100 400 1524 2 ISO 50 28 4000CORREA CORREA 3 4000 1500 1000 n/a 1 ISO 50 30 5000DECKEL DECKEL 3 800 400 400 n/a 1 ISO 50 n/a n/a

DROOP&REIN DROOP 1 4 10000 1500 400 500 3 ISO 50 22 4500DROOP&REIN DROOP 2 4 10000 1500 400 500 3 ISO 50 22 4500

EUMA EUMA 3 1000 550 500 n/a 1 ISO 40 11 8000FOREST FOREST LINE 5 6000 3000 800 1600 2 ISO 50 16 4000HURON HURON 4 800 550 550 n/a 1 ISO 50 15 4500IKEGAI IKEGAI 2 300 1000 n/a 1 ISO 50 20 3000Makino MAG_3 5 3000 1500 1000 n/a 1 HSK63F 80 33000MECOF MECOF 4 12000 800 2300 n/a 1 ISO 50 29,5 2000Cinetic MGP150 5 11000 600 600 n/a 1 HSK E50 36 22000

OKK OKK 600 4 800 800 600 n/a 1 ISO 50 15 4000OKK OKK 820 3 2000 800 700 n/a 1 ISO 50 15 3500

PARPAS PARPAS 3 4000 1100 850 900 3 ISO 50 20,5 4000RAMBAUDI RAMBAUDI 2T 5 11000 1000 600 n/a 2 ISO 50 21,9 4000RAMBAUDI RAMBAUDI 3T 3 4000 1500 850 930 3 ISO 50 21,9 4000RAMBAUDI RC270L-1 5 12000 2700 1200 n/a 1 HSK A100 32 14000RAMBAUDI RC270L-2 5 12000 2700 1200 n/a 1 HSK A100 32 14000

(*) RAMBAUDI RC270L-3 5 12000 2700 1200 n/a 1 HSK A100 32 14000OKK ROKU ROKU 3 500 360 400 n/a 1 ISO 40 10 5000

SAIMP SAIMP 2500 3 7000 1000 500 1255 2 ISO 50 22 6000SAIMP SAIMP21-1 3 12000 1200 500 n/a 1 ISO 50 22 6000SAIMP SAIMP21-2 3 12000 1200 500 n/a 1 ISO 50 22 6000SAIMP SAIMP22-1 4 7000 1500 400 500 3 ISO 50 22 6000SAIMP SAIMP22-2 4 7000 1500 400 500 3 ISO 50 22 6000SAIMP SAIMP22-3 4 7000 1500 400 500 3 ISO 50 22 6000

SNK SNK 1 5 1500 700 450 n/a 1 ISO 50 15 5000SNK SNK 3 5 12000 4000 700 1015 3 ISO 50 22 4000

Ridgid ZT800 5 800 800 800 n/a 1 ISO 50 18 4000

(*) Installation in progress: Completion DEC 2015

Slide # 16

High Speed Machines

Capital EquipmentsCapital Equipment

Slide # 17 Equipment

HIGH SPEED MACHINES Approximately 50% availability left

On a base of two shifts of 330 h/month

Equipment

MISSION STATEMENTSlide # 18

MECFOND AEROSPACE aims to be part of a global Supply Chain by providing competitive aerostructure products and services to gain new business and to form stronger future industrial partnerships.

Slide # 19

Optimization

Quality Assurance

Verticalization

Technology Upgrades

Cost Reduction

Actions Supporting the Company’s Goals

MECFOND Aerospace isconstantly concerned of improving its processes through monitoring performances and minimizing wastes of time, money, materials, energy and any other resource.

Continuousimprovement of quality is determined throughout the whole production process in compliance with

the most restrictive aeronautical standards. The company developed an internal quality department which is fully dedicated to meet customers expectations.

MECFOND Aerospace has improved its capabilities with a fully verticalized production process. The company is able to process orders by taking care of all aspects. These include the purchase of materials, the design and production of tools and components. Tooling is supported by Mecfond S.p.A.

Over the last four years, MECFOND Aerospace invested considerably to upgrade its production technology.The company is now able to process items of large dimensions directly on HIGH SPEED machines ensuring best delivery times. New investment programs include surface treatment systems.

The Company’s target isto apply continuous process improvement in order to achieve competitive pricing in the market place.MECFOND Aerospace is committed to provide customer with the right solutions while meeting cost targets.

Slide # 20

Optimization

Mecfond Aerospace obtains constantoptimization procedures:

OPTIMIZATION

EN 9100:2009

Quality Management SystemFirst issue 27/01/2009 – Renewal 30/11/2014 – Expiring date 29/11/2017

ISO 9001:2008 Quality Management System-RequirementsFirst issue 27/01/2009 – Renewal 30/11/2014 – Expiring date

29/11/2017

Slide # 21

MECFOND Aerospace QMS complies with the following International Standard requirements:

QUALITY ASSURANCE

Slide # 22 QUALITY

ASSURANCE

Slide # 23

Verticalization

MECFOND Aerospace has taken part in most of the major aeronautical programs as a partner of Alenia Aermacchi since 2004, gaining all the competencies needed to manage the whole production process autonomously.

DESIGN RAW MATERIALS

PROCESS

VERTICALIZATION

Slide # 24

Verticalization

MECFOND Aerospace is also able to perform all quality controls.

MORE VERTICALIZATION

Slide # 25

Technology Upgrades

Investments on Plant 1 (In green: new machines – investments of the past 4 years)

TECHNOLOGY UPGRADES

Slide # 26

TechInvestments on Plant 2 (In green: new machines – investments of the past 2 years)nology Upgrades

MORE TECHNOLOGY UPGRADES

COST REDUCTION

Slide # 27

Cost ReductionMECFOND Aerospace believes that strong competencies, process improvements, quality assurance and technical capabilities can lead to effective cost reduction and affordable products.

This policy positions the company on a competitive market position, while ensuring customer satisfaction.

What Makes Us Different?Slide #

28

Highly Specialized Program Management

Implements advanced quality standards

Commitment to on time delivery

Verticalized Process Management

Competitive and affordable products

Customer-focused

Strong tooling and maintenance competencies

Efficiency and capability of performing integration

Group CapabilitiesSlide # 29

Mecfond SpA is a certified partner for most of the major Automotive and Aeronautical manufacturers. The company’s core competencies include tooling activities and industial process automation.

FULLY AUTOMATED AGV CART

B787 PROGRA

M

MAIN SHAFT GROUND TRANSPORTATION TOOLS

B787 PROGRAM

MAIN SHAFT STRUCTURE REALIZATION

B787 PROGRAM

Slide # 30

PULGS SUSPENDEDHANDLING SYSTEM

B787 PROGRAM

PLUGS VACUUM HANDLING

SYSTEM

GROUND HANDLINGSYSTEMS

B787 PROGRAM

B787 PROGRAM

Group Capabilities

ASSEMBLY JIGS

Slide # 31

Group Capabilities

Slide # 32

Autoclave construction for Alenia Aermacchi Pomigliano D’Arco (NA) Diameter: 4.200m and Length: 16.000m

On-Site autoclave construction for Alenia Aermacchi Grottaglie (TA) Diameter: 9.200m, Length: 18.000m and Weight: 400 tons

Group Capabilities

ANTHROPOMORPHIC ARM

ALL PROGRAMS

LASER TRACKERS

ALL PROGRAMS

Slide # 33

Mecfond Service is specialized in maintenance of productive systems for automotive and aeronautical companies. The group is equipped of 3D dimensional machines for controls and inspections.

Group Capabilities

Slide # 34

Conclusion

MECFOND Aerospace and its parent companies provide inclusive Aerostructure products and tooling. We focus on competitive pricing to gain customer satisfaction and allow them to have an integrated Global Supply Chain.