mech design -4 deflection and stifness

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  • 8/11/2019 Mech Design -4 Deflection and Stifness

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    DEFLECTION AND

    STIFFNESS

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    SPRINGRATES

    Elasticity is that property of a material that enables it to regain

    its original configuration after having been deformed.

    A spring is a mechanical element that exerts a force when

    deformed.

    Two classification of springs are,

    1. linear spring

    2. non-linear spring

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    LINEARSPRING

    Figure a shows a straight beam of length l simply supported at the

    ends and loaded by the transverse force F.

    The deflection y is linearly related to the force, as long as the elastic

    limit of the material is not exceeded, as indicated by the graph.

    This beam can be described as a linear spring.

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    NON-LINEARSTIFFENINGSPRING

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    NON-LINEARSOFTENINGSPRING

    Figure (c) is an edge-view of a dish-shaped round disk. The forcenecessary to flatten the disk increases at first and then decreases asthe disk approaches a flat configuration, as shown by the graph.

    Any mechanical element having such a characteristic is called anonlinear softening spring.

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    SPRINGCONSTANT

    The general relationship between force(F) and

    deflection() are,

    F

    F = k *

    Where kis called as spring constant.

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    TENSION, COMPRESSIONANDTORSION

    The angular deflection of a uniform round bar subjected

    to a twisting moment T,

    where is in radians.

    The torsional spring rate as,

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    DEFLECTIONDUETOBENDING

    The problem of bending of beams probably occurs more often thanany other loading problem in mechanical design.

    Shafts, axles, cranks, levers, springs, brackets, and wheels, as wellas many other elements, must often be treated as beams in the design

    and analysis of mechanical structures and systems.

    The curvature of a beam subjected to a bending moment M is givenby

    where is the radius of curvature.

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    DEFLECTIONDUETOBENDING

    The curvature of a plane curve is given by the equation

    where the interpretation here is that y is the lateral deflection of the

    beam at any point x along its length.

    The slope of the beam at any point x is

    1

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    DEFLECTIONDUETOBENDING

    For many problems in bending, the slope is very small, and for these

    the denominator of Eq. (1) can be taken as unity.

    Equation (1) can then be written as,

    Differentiating Eq. (2) yields,

    2

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    DEFLECTIONDUETOBENDING

    It is convenient to display these relations in a group as follows:

    load

    shear force

    bending moment

    slope

    deflection

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    BEAMDEFLECTIONBYSUPERPOSITION

    Superposition resolves the effect of combined loading on a structureby determining the effects of each load separately and adding theresults algebraically.

    Superposition may be applied provided:

    (1) Each effect is linearly related to the load that produces it,

    (2) A load does not create a condition that affects the result of

    another load,

    (3) The deformations resulting from any specific load are not largeenough to appreciably alter the geometric relations of the parts of thestructural system.

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    STRAINENERGY

    Strain energy principles are widely used for determining the

    response of machines and structures to both static and dynamic

    loads.

    When load stretches the bar, strains are produced. The presence ofthese strains increase the energy level of the bar itself.

    The energy absorbed by the bar during the loading process is called

    strain energy.

    1

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    STRAINENERGY

    Let assume that the material of the bar shown in fig.1follows Hooke's law so that the load displacement curve

    is a straight line.

    Then the strain energy (U) stored in the bar (equal to thework (W) done by the load ) is

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    STRAINENERGY

    If the member is deformed a distance y, and if the force-deflection

    relationship is linear, this energy is equal to the product of theaverage force and the deflection,

    This above equation is general in the sense that the force F can alsomean torque, or moment.

    F y

    F = k * y

    y = F/k

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    STRAINENERGY

    By substituting appropriate expressions for k, strain-energy formulas

    for various simple loadings may be obtained.

    For tension and compression and for torsion,

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    STRAINENERGY

    To obtain an expression for the strain energy due to direct shear,

    consider the element with one side fixed in Fig. a.

    The force F places the element in pure shear, and the work done is

    U = F/2.

    Since the shear strain is = /l = /G = F/AG, we have

    1

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    STRAINENERGY

    Equation (2) is exact only when a beam is subject to pure bending. Even

    when shear is present, Eq. (2) continues to give quite good results, except

    for very short beams.

    The strain energy due to shear loading of a beam is a complicated problem.

    An approximate solution can be obtained by using Eq. (1) with a correctionfactor whose value depends upon the shape of the cross section.

    If we use C for the correction factor and V for the shear force, then the

    strain energy due to shear in bending is the integral of Eq. (1)

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    TABLEFORCORRECTIONFACTOR

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    CASTIGLIANOSTHEOREM

    Castiglianos theorem states that when forces act on elastic systemssubject to small displacements, the displacement corresponding toany force, in the direction of the force, is equal to the partialderivative of the total strain energy with respect to that force.

    The terms force and displacement in this statement are broadlyinterpreted to apply equally to moments and angular displacements.Mathematically, the theorem of Castigliano is i

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    CASTIGLIANOSTHEOREM

    Axial and torsional deflections by using Castigliano'stheorem,

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    CASTIGLIANOSTHEOREM

    Castiglianos theorem can be used to find the deflection at a point

    even though no force or moment acts there. The procedure is:

    1 . Set up the equation for the total strain energy U by includingthe energy due to a fictitious force or moment Qi acting at the pointwhose deflection is to be found.

    2 . Find an expression for the desired deflection i , in thedirection of Qi , by taking the derivative of the total strain energywith respect to Qi .

    3. Since Qi is a fictitious force, solve the expression obtained instep 2 by setting Qi equal to zero. Thus,

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    STATICALLYINDETERMINATEPROBLEMS

    A system in which the laws of statics are not sufficient to

    determine all the unknown forces or moments is said to

    be statically indeterminate.

    Problems of which this is true are solved by writing the

    appropriate equations of static equilibrium and additionalequations pertaining to the deformation of the part. In all,

    the number of equations must equal the number of

    unknowns.

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    STATICALLYINDETERMINATEPROBLEMS

    A simple example of a statically indeterminate problem is furnished by the

    nested helical springs in Fig.

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    STATICALLYINDETERMINATEPROBLEMS

    Only one equation of static equilibrium can be written. It is

    which simply says that the total force F is resisted by a force F1 inspring 1 plus the force F2 in spring 2. Since there are two unknownsand only one equation, the system is statically indeterminate.

    In the spring example, obtaining the necessary deformation equationwas very straightforward. However, for other situations, thedeformation relations may not be as easy. A more structuredapproach may be necessary.

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    PROCEDUREFORSTATICALLYINDETERMINATE

    PROBLEMS

    Procedure 1 :

    1. Choose the redundant reaction(s). There may be alternative choices .

    2. Write the equations of static equilibrium for the remaining reactions

    in terms of the applied loads and the redundant reaction(s) of step 1.

    3. Write the deflection equation(s) for the point(s) at the locations of the

    redundant reaction(s) of step 1 in terms of the applied loads and the

    redundant reaction(s) of step 1. Normally the deflection(s) is (are) zero.

    If a redundant reaction is a moment, the corresponding deflectionequation is a rotational deflection equation.

    4. The equations from steps 2 and 3 can now be solved to determine the

    reactions

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    PROCEDUREFORSTATICALLYINDETERMINATE

    PROBLEMS

    Procedure 2 :

    1. Write the equations of static equilibrium for the beam in

    terms of the applied loads and unknown restraint reactions.

    2 . Write the deflection equation for the beam in terms of the

    applied loads and unknown restraint reactions.

    3. Apply boundary conditions consistent with the restraints.

    4. Solve the equations from steps 1 and 3.