mechanical - bonthron &...
TRANSCRIPT
mechanical
pneumatic
KESEL-BULL Quick-Step Rapid Adjustment:
The movable clamping jaw is released by turning the spindle, the clamping width can be preset quickly. The clamping mechanism of the vise is locked by turning the spindle to the original position. The work piece is clamped using a torque wrench.
• Compact design –machine vise for NC-operations
• Quick-Step rapid adjustmentof the movable jaws
• Controllable, high clamping forcethrough torque wrench (not included)
• Guide ways hardened and ground
• Insensitive to chips:no threaded spindle in chip area, movable jaw can be pulled off
BULL 125 with hardened interchangeable clamping jaws
BULL 160 with hardened fixed and movable jaws
Size 125 / 0 – 350 mm clamping width (s)Size 160 / 0 – 470 mm clamping width (s)
With step jaws
KESEL-BULLmechanical
s
Delivery: 4 toe clamps.
300250200 p (bar)
60
45
30
F (kN)
10050
15
150
40
30
20
10080604020
10
(Nm)
F (kN)
Clamping force diagram
Size Order Max. clamping Max. Clamping range Weight b no. force lbs torque Nm s1 s2 kg
125 04.25.152.001.9 8992 100 0 - 165 40 - 240 30,0 160 04.25.252.001.9 8992 100 0 - 280 100 - 375 57,0
Size L1 L2 L3 L4 h h1 h2 b ±0,03 ±0,02
125 400 456 88 190 140 100 21 160 530 586 166,5 255 165 115 21
Allen HeadSW12
Connection for airG1∕1 8∕∕"
1/2 " square end
M12
20 H7
M12
h
Stroke 3,5 mm
L5
s1
L4
L3 h2
h1
b
L1
s2
L2
h2
L2
L3
L4
s2
L1
s1
20 H7
h1
b
20 H720 H7
h
KESEL-BULL Quick-Step Rapid Adjustment:
The movable clamping jaw is set free by turning the spindle, the clamping width can be preset quickly. The clamping mechanism of the machine vise is locked by turning the spindle again, the work piece is clamped using compressed air.
Power amplifier: Integrated pneumatic pressure intensifier with 3.5 mm stroke
Actuation: Force build-up by inducing compressed air into the pneumatic piston
Clamping force: A max. of 6.5 bar generates 40 kN. A min. of 1 bar generates 5 kN.
Mounting: using 4 toe clamps (included). … by means of a zero-point clamping system, i.e. two bore holes Ø 25H6 with 200 mm distance are integrated into the base plate.
Alignment: … using integrated longitudinal and cross keyways 20H7 or zero-point clamping system.
• Compact design -machine vise for CNC-operations
• Quick-Step rapid adjustmentof the movable jaws
• Controllable, high clamping force
• Guide ways hardened and ground
• Insensitive to chips:no threaded spindle in chip area, movable jaw can be pulled off
KESEL-BULLpneumatic (with stroke)
Size L1 L2 L3 L4 L5 h h1 h2 b ±0,03 ±0,02
125 400 494 88 190 36 140 100 21
Size Order- Max. clamping Max. Clamping range Weight b no. force kN compressed air s1 s2 kg
125 04.25.153.001.9 8992 94 Psi 0 - 165 80 - 240 35,0
Important operating instructions:
• Read the manual before starting to operate the vise!
• Do not choose a stroke over 3.5 mm.
• Max. pressure of the compressed air is 6.5 bar.
• Min. pressure of the compressed air is 1.0 bar.
• Use only “lubricated air” (maintenance unit).
Allen HeadSW12
Connection for airG1∕1 8∕∕"
1/2 " square end
M12
20 H7
M12
h
Stroke 3,5 mm
L5
s1
L4
L3 h2
h1
b
L1
s2
L2
h2
L2
L3
L4
s2
L1
s1
20 H7
h1
b
20 H720 H7
h
Clamping force diagram
Delivery: 1 x standard set of jaws (2 smooth clamping jaws mounted),4 toe clamps, 1 x manual crank for fine tuning of the clamping width.
Notes for the installation and start of operation of pneumatic actuated high-pressure machine vises:
• The pneumatic pressure intensifier is single actuated.• The piston returns via bevel washers.• All connecting components employed have to withstand a system pressure of at least 7 bar.• The compressed air has to be dry and oil lubricated to ensure a continued safe operation.
High-pressure hoseOrder no.: 01.25.153.101.9 0,3 m 01.25.153.102.9 0,5 m 01.25.153.103.9 1,0 m 01.25.153.104.9 2,0 m
...with internal dimension of 4 mm, both sides with G 1/8“ brass fitting, metallic woven fabric sheathing for protection against hot chips in the working space.
Manual valveOrder no.: 01.25.153.113.9
Manual 3/2-way valve with threaded connectionG 1⁄8”.
Maintenance unit Order no.: 01.25.153.110.9
For lubricating the compressed air and for reducing and / or setting of the clamping force.
Turn-on valveOrder no.: 01.25.153.114.9
Turn-on valve with threaded connection plate, 3/2-way valve design, manually actuated.
L-connectorOrder no.: 01.25.153.111.9
L-connector with inside thread, Aluminum, blue anodized, swiveable, incl. 2 PVC-seals.
Quick couplingOrder no.: 01.25.153.115.9
Clutch plug and female clutch both G 1⁄8”, for fast connection.
T-connectorOrder no.: 01.25.153.112.9
T-connector with inside thread, aluminum, blue anodized, swiveable, incl. 2 PVC-seals.
Intermediate connectorOrder no.: 01.25.153.116.9
Connector with outside thread G 1⁄8”, brass incl. 2 PVC-seals.
Accessoriesfor KESEL-BULL – pneumatic
Check valveOrder no. 33.11.032.012.9
with G 1⁄8” thread
ConnectorOrder no. 33.40.496.008.9
With inside thread G 1⁄8” both sides
Example 2:4 vises release together / clamp together
Example 3:4 vises open seperately / clamp seperately
Maintance Unit
Adjusting Knob Valve
Speed-air Valve
Manual Valve
Maintance Unit 5/2 Way Valve
Compressed AirCheck Valve (unlockable)
G 1/8”Connection alternatively
BA
SP
R
Example 1:2 vises release together / clamp together
Torque wrench for mechanical BULL.
Manual crank, short design for pneumatic BULL.
For size Order no. Setting range Nm
125 / 160 70.28.007.202.9 20-100
For size Order no. A B kg
125 03.15.103.001.4 110 90 0,28
Accessoriesfor KESEL-BULL
Work piece stop, adjustable
For size Order no. Thread kg
125/160 03.11.008.001.4 M 12 0,69
Universal fixed and movable jaws with angle setting possibility, Hardened and ground
Size l Order no. b h L1
125 04.13.125.400.9 10 42 73 160 04.13.160.400.9 10 52 100
h
l1
l
b
Accessoriesfor KESEL-BULL
Smooth clamping jaw, steppedHardened and ground, for eliminating the parallels
Size l Order no. b1 h 1 b h kg
125 01.11.105.003.5 3 6 12 39,2 0,41 125 01.11.105.008.5 5 10 12 39,2 0,38 160 01.11.205.003.4 5 8 16 49,2 0,89
Dimensions in mm, subject to change!
Smooth clamping jaw hardened and ground, standard design
Smooth clamping jaw, soft (1.2842)milled, for manufacturing form jaws
Clamping jaw with longitudinal groovesfor a firm grip on the work piece
Size l Order no. Order no. Order no. Smooth clamping jaw Smooth clamping jaw soft Clamping jaw with longitudinal grooves
125 01.10.101.005.5 01.11.105.002.5 01.11.105.001.5 160 01.10.201.004.4 01.11.205.002.4 01.11.205.001.5
Size l b h kg
125 12 39,2 0,43 160 16 49,2 0,95
Sonderzubehˆr
16.060.200.00016 060 200 000
16.060.160.000
33
2
16.060.125.000
16.060.090.000
Bestell-Nr.Gr.
1
0
1
2
33
GrG ˆflˆfle
0
16.090.125.000
16.090.200.00016 090 200 000
16.090.125.001
33
1
1
16.090.090.000
Bestell-Nr.llGrG ˆflˆfle
0
mit waagerechtem und senkrechtem Prismag
harte, glatte Backe
16.070.200.00016 070 200 000
16.070.160.000
16.070.125.000
16.070.090.000
Bestell-Nr.llweiche, glatte Backe
Bestell-Nr.llhart, mit L‰ngsrillen
16.100.200.00016 100 200 000
16.100.160.000
16.100.125.000
16.100.090.000
2
33
1
0
Gr.G
200200
160
125
90
125125
100
80
60
2020
16
12
12
2525
20
15
15
9
1313
9
6.6
a4a1a a33a22
39.2
39.2
62.262 2
49.2
a5
3.73 7
1.8
0.8
0.6
kgk
16.060.090.000
16.060.125.000
16.060.160.000
16.060.200.00016 060 200 000
gehgeh‰‰rtet und geschliffenrtet und geschliffenn
Bestell-Nr.ll
gehgeh‰‰rtet und geschliffenrtet und geschliffend
2 16.090.160.000
Bestell-Nr.ll
16.120.090.000
16.120.125.000
16.120.160.000
16.120.200.00016 120 200 00033
GrG ˆflˆfle
2
1
0
h
b1 h1
b
b1
b
d1
l
h
l
l
l1
b
h
h1l
b
ød1
h
ød1
Spannbacken
Hochdruckmaschinenschraubstock
glatte Spannbacke, erhˆht
glatte Spannbacke mit Stufe
Prismenbacke 90∞
16.---
16.080
16.090
16.120
Sonderzubehˆr
16.060.200.00016 060 200 000
16.060.160.000
33
2
16.060.125.000
16.060.090.000
Bestell-Nr.Gr.
1
0
1
2
33
GrG ˆflˆfle
0
16.090.125.000
16.090.200.00016 090 200 000
16.090.125.001
33
1
1
16.090.090.000
Bestell-Nr.llGrG ˆflˆfle
0
mit waagerechtem und senkrechtem Prismag
harte, glatte Backe
16.070.200.00016 070 200 000
16.070.160.000
16.070.125.000
16.070.090.000
Bestell-Nr.llweiche, glatte Backe
Bestell-Nr.llhart, mit L‰ngsrillen
16.100.200.00016 100 200 000
16.100.160.000
16.100.125.000
16.100.090.000
2
33
1
0
Gr.G
200200
160
125
90
125125
100
80
60
2020
16
12
12
2525
20
15
15
9
1313
9
6.6
a4a1a a33a22
39.2
39.2
62.262 2
49.2
a5
3.73 7
1.8
0.8
0.6
kgk
16.060.090.000
16.060.125.000
16.060.160.000
16.060.200.00016 060 200 000
gehgeh‰‰rtet und geschliffenrtet und geschliffenn
Bestell-Nr.ll
gehgeh‰‰rtet und geschliffenrtet und geschliffend
2 16.090.160.000
Bestell-Nr.ll
16.120.090.000
16.120.125.000
16.120.160.000
16.120.200.00016 120 200 00033
GrG ˆflˆfle
2
1
0
h
b1 h1b
b1
b
d1
l
h
l
l
l1
b
h
h1l
b
ød1
h
ød1
Spannbacken
Hochdruckmaschinenschraubstock
glatte Spannbacke, erhˆht
glatte Spannbacke mit Stufe
Prismenbacke 90∞
16.---
16.080
16.090
16.120
b
a ø d
Dimension drawing of the hole patterns of all interchangeable clamping jaws
Size l a b ø d
125 80 15 9,0 160 100 20 9,0
Dimensions in mm, subject to change!
Accessoriesfor KESEL-BULL
Vee-jaw with horizontal and vertical prism 90°,hardened and ground.
Size l Order no. b b 1 h h 1 kg
125 04.13.125.150.9 43 12 39,2 30 1,31 160 04.13.160.150.9 52 17 49,2 40 2,51
Floating jaw with smooth floating insert, hardened and ground.... for clamping of conical work pieces.
Size l Order no. h h1 b ø d1 with 1 jaw ø d1 with 2 jaws kg
125 01.11.105.004.4 39,2 19,6 28,5 15-42 24-42 0,75 160 01.11.205.004.3 49,2 24,6 32,0 18-50 28-50 1,38
Sonderzubehˆr
16.060.200.00016 060 200 000
16.060.160.000
33
2
16.060.125.000
16.060.090.000
Bestell-Nr.Gr.
1
0
1
2
33
GrG ˆflˆfle
0
16.090.125.000
16.090.200.00016 090 200 000
16.090.125.001
33
1
1
16.090.090.000
Bestell-Nr.llGrG ˆflˆfle
0
mit waagerechtem und senkrechtem Prismag
harte, glatte Backe
16.070.200.00016 070 200 000
16.070.160.000
16.070.125.000
16.070.090.000
Bestell-Nr.llweiche, glatte Backe
Bestell-Nr.llhart, mit L‰ngsrillen
16.100.200.00016 100 200 000
16.100.160.000
16.100.125.000
16.100.090.000
2
33
1
0
Gr.G
200200
160
125
90
125125
100
80
60
2020
16
12
12
2525
20
15
15
9
1313
9
6.6
a4a1a a33a22
39.2
39.2
62.262 2
49.2
a5
3.73 7
1.8
0.8
0.6
kgk
16.060.090.000
16.060.125.000
16.060.160.000
16.060.200.00016 060 200 000
gehgeh‰‰rtet und geschliffenrtet und geschliffenn
Bestell-Nr.ll
gehgeh‰‰rtet und geschliffenrtet und geschliffend
2 16.090.160.000
Bestell-Nr.ll
16.120.090.000
16.120.125.000
16.120.160.000
16.120.200.00016 120 200 00033
GrG ˆflˆfle
2
1
0
h
b1 h1
b
b1
b
d1
l
h
l
l
l1
b
h
h1l
b
ød1
h
ød1
Spannbacken
Hochdruckmaschinenschraubstock
glatte Spannbacke, erhˆht
glatte Spannbacke mit Stufe
Prismenbacke 90∞
16.---
16.080
16.090
16.120
Sonderzubehˆr
gehgeh‰‰rtet und geschliffen mit waagerechtem Prismartet und geschliffen mit waagerechtem Prisma
GrG ˆflˆfle
16.130.200.00016 130 200 00033
Bestell-Nr.B t ll N
16.130.160.000
16.130.125.000
16.130.090.000
2
1
0
gehgeh‰‰
GrG ˆflˆfle
16.140.090.0000
16.140.200.00016 140 200 000
16.140.160.000
16.140.125.000
2
33
1
Bestell-Nr.B t ll N
GrG ˆflˆfle
2
33
1
0
mit glattem Pendelstmit glattem Pendelst¸ckck
GrG ˆflˆfle
16.160.200.00016 160 200 000
16.160.160.000
16.160.125.000
16.160.090.000
2
33
1
0
Bestell-Nr.B t ll N
GrG ˆflˆfle
16.190.200.00016 190 200 00033
16.190.125.000
16.190.090.000
Bestell-Nr.B t ll N
0
2
1
glatte Backenglatte Backene
16.191.200.00016 191 200 000
16.191.125.000
16.191.090.000
Bestell-Nr.B t ll NBackenhalter Wechselbacke
h
b
h1
h1
b1
h1
b
h1
b
h
ø d1
120°
120°
l
l1
l
h
ø d1
b
h
l
b1
Prismenbacke 120∞
Hochdruckmaschinenschraubstock
Prismenbacke 120∞, erhˆht
16.130
16.140
16.160 Pendelspannbacke
16.19- Niederzugbacke mit Backenhalter
Vee-jaw with horizontal prism 120°,hardened and ground.
Size l Order no. h h 1 b ø d 1 ø d 2 kg 1 jaw 2 jaws
125 01.11.105.005.4 39,2 25 20 9-50 14-50 0,62 160 01.11.205.005.3 49,2 31 26 11-62 18-62 1,33
Sonderzubehˆr
gehgeh‰‰rtet und geschliffen mit waagerechtem Prismartet und geschliffen mit waagerechtem Prisma
GrG ˆflˆfle
16.130.200.00016 130 200 00033
Bestell-Nr.B t ll N
16.130.160.000
16.130.125.000
16.130.090.000
2
1
0
gehgeh‰‰
GrG ˆflˆfle
16.140.090.0000
16.140.200.00016 140 200 000
16.140.160.000
16.140.125.000
2
33
1
Bestell-Nr.B t ll N
GrG ˆflˆfle
2
33
1
0
mit glattem Pendelstmit glattem Pendelst¸ckck
GrG ˆflˆfle
16.160.200.00016 160 200 000
16.160.160.000
16.160.125.000
16.160.090.000
2
33
1
0
Bestell-Nr.B t ll N
GrG ˆflˆfle
16.190.200.00016 190 200 00033
16.190.125.000
16.190.090.000
Bestell-Nr.B t ll N
0
2
1
glatte Backenglatte Backene
16.191.200.00016 191 200 000
16.191.125.000
16.191.090.000
Bestell-Nr.B t ll NBackenhalter Wechselbacke
h
b
h1
h1
b1
h1
b
h1
b
h
ø d1
120°
120°
l
l1
l
h
ø d1
b
h
l
b1
Prismenbacke 120∞
Hochdruckmaschinenschraubstock
Prismenbacke 120∞, erhˆht
16.130
16.140
16.160 Pendelspannbacke
16.19- Niederzugbacke mit Backenhalter
Size l Order no. b b 1 h 1 h kg
125 04.13.125.250.9 21 8 31 40 0,45 160 04.13.160.250.9 24 8 40 50 1
Down-stroke jaws with replacement jawThe work piece is held securely and pressed against the locating face.
Size l Order no. b h h 1 kg
125 04.13.125.200.9 25 39,2 15 0,5 160 04.13.160.200.9 28 49,2 20 1,1
Down-stroke jaws for blanks, with integrated spring bladefor clamping of blanks.The spring blades supply secure holding and deep pull effect.
Replacement spring blades can be purchased individually, see price list order no. 32.11...
Accessoriesfor KESEL-BULL
Sonderzubehˆr
gehgeh‰‰rtet und geschliffen mit waagerechtem Prismartet und geschliffen mit waagerechtem Prisma
GrG ˆflˆfle
16.130.200.00016 130 200 00033
Bestell-Nr.B t ll N
16.130.160.000
16.130.125.000
16.130.090.000
2
1
0
gehgeh‰‰
GrG ˆflˆfle
16.140.090.0000
16.140.200.00016 140 200 000
16.140.160.000
16.140.125.000
2
33
1
Bestell-Nr.B t ll N
GrG ˆflˆfle
2
33
1
0
mit glattem Pendelstmit glattem Pendelst¸ckck
GrG ˆflˆfle
16.160.200.00016 160 200 000
16.160.160.000
16.160.125.000
16.160.090.000
2
33
1
0
Bestell-Nr.B t ll N
GrG ˆflˆfle
16.190.200.00016 190 200 00033
16.190.125.000
16.190.090.000
Bestell-Nr.B t ll N
0
2
1
glatte Backenglatte Backene
16.191.200.00016 191 200 000
16.191.125.000
16.191.090.000
Bestell-Nr.B t ll NBackenhalter Wechselbacke
h
b
h1
h1
b1
h1
b
h1
b
h
ø d1
120°
120°
l
l1
l
h
ø d1
b
h
l
b1
Prismenbacke 120∞
Hochdruckmaschinenschraubstock
Prismenbacke 120∞, erhˆht
16.130
16.140
16.160 Pendelspannbacke
16.19- Niederzugbacke mit Backenhalter
Sonderzubehˆr
Grˆfle
Gr. 3 : 16.300.000.003
Gr. 0-2 : 16.300.000.000
16.230.000.00016 230 000 000
16.233.000.000
33
2
-
-
16.245.000.000
16.221.000.000
16.221.000.00016 221 000 000
Bestell-Nr.
16.233.000.000
16.231.000.000
Bestell-Nr.
ARNO
0
1
33
2
-
-
-
KHS
Grˆfle
Grˆfle
Bestell-Nr.
16.220.000.000
16.220.000.000
Bestell-Nr.
M12
1
0
-
-
M16
Ersatzfederblatt
Bestell-Nr.
16.200.200.00016 200 200 000
16.200.160.000
16.200.125.000
16.200.090.000
1
33
2
0
Niederzugbacke
16.210.125.000
16.210.160.000
16.210.200.00016 210 200 000
16.210.090.000
Bestell-Nr.
b1
h1
bl
h
16.310 Parallelbeilagen
16.300
16.2--
Druckmefldose
Winkeltrieb
Werkst¸ckanschlag, verstellbar
Niederzugbacke f¸r Rohteile
Hochdruckmaschinenschraubstock
16.2--
16.2-0
Clamping step jaws, fixedFor enlarged clamping ranges s1/s2
Size l Order no. h h1 b b1 b2 b3 Clamping range
s1 s2
125 01.26.152.007.3 39,5 20 85 20 34 44 0 - 190 165 - 350 160 01.26.252.002.3 49,5 25 87 24 36 42 0 - 278 200 - 475
Clamping step jaws, movableFor enlarged clamping ranges s1/s2
Size l Order no. h h1 b b1 b2 b3
125 01.26.152.008.3 39,5 20 78 16 32,5 41 160 01.26.252.003.3 49,5 25 95 22 39 45
l
h
h1
bb2bb1b
b3
b
b3
b2
l
h1
h
l
h
h1
bb2bb1b
b3
b
b3
b2
l
h1
h
Georg Kesel GmbH & Co. KG
Werkzeugmaschinen • Spannsysteme Karrerstraße 8 • 87435 Kempten • Germany
Fon: +49-831-25288-0Fax: +49-831-25288-11
www.kesel.com • [email protected]