mechanical design & system engineering department

CMS Double Chooz HESS Edelweiss Herschel ALICE

SIS

Mechanical Design & System Engineering

Department

Florence ARDELLIER-DESAGES

Head of SIS Department

| PAGE 1

TABLE OF CONTENT

I. SIS organization and staff

I.1: SIS Mission

I.2: Staff evolution 2008-2013

I.3: SIS organization

II. Mechanical Engineering

II.1: Activities and know-how

II.2: Challenges for the future III. System Engineering

III.1: Activities and know-how

III.2 : Home made specific systems

III.3 : Transversal projects

| PAGE 2 F. ARDELLIER – AERES January 2014

IRFU ORGANIZATION WITHIN CEA

NAME | PAGE 3

Particle Physics

Nuclear Physics

Astrophysics

Space technologies Accelerators,

Supra. Magnets

Systems engineering

Detectors, electronic,

computing

Institute of Research into the Fundamental laws of

Universe

Irfu AERES, JANUARY 2014|

SIS mission: to participate to the development of Irfu projects

Innovative instruments for Basic and Applied Physics Research

Design Development

Deployment and support /

assistance

Mechanical Engineering Instrumentation & Control

S.C. Magnets

& tests facilities

Detector systems Accelerator

components

Telescopes Space

instruments

R&D - Technological monitoring - | PAGE 4 F. ARDELLIER – AERES January 2014

SIS POSITIONING WITHIN IRFU

0%

10%

20%

30%

40%

SIS


SIS PARTICIPATIONS TO IRFU PROJECTS (2013)…

MAGNETS 33%

ACCELERATORS

32%

TELESCOPES 10%

DETECTORS 14%

R&D – other PROJETS

5%

SPACE INSTRUMENTS 6%

DETECTORS

•COMPASS – CAMERA (*)

•CLAS 12GeV

•DOUBLE CHOOZ (**)

•NUCIFER,

•STEREO

•CeLAND (*)

•MINOS, CHyMENE

•AGATA •LHC Upgrade : NSW (*)

TELESCOPES

•ARTEMIS

•CAMISTIC

•DESY

•CTA

•ELT METIS

SPACE INSTRUMENTS

• MIRIM

• EULID VIS & NISP

• SVOM ECLAIRs & MXT

R&D - Others

• COCASCOPE (*)

• ICOS (*)

• CALICEA (*)

• PETAL + (*)

MAGNETS

• ISEULT

• R3B

• JT-60SA

• T2K

• LOTUS

• LNCMI

• HFM

• KATRIN

ACCELERATORS

• SPIRAL-2 (*),

NFS (*),S3 (**),

• IFMIF

• IPHI

• LINAC4

• GBAR

• ESS

• CLIC

• FAIR

Legend :

(*) Irfu project manager

(**) Experiment project manager

: more than 10 SIS FTE / year


SIS STAFF EVOLUTION 2008-2013

Engineers 54,8

Technicians 43,5

Administration 5,5

Postdocs 0,9

SIS ~104 FTE


Trainees per year

- 6 to 7 sandwich courses

- 2 to 3 engineer school

- 4 to 5 Master1 / Master2

- 2 to 3 Technicians


0

20

40

60

80

100

120

2008 2009 2010 2011 2012 2013

FT

E

SIS

Autres

CDI CEA A2

CDI CEA A1

2008-2013 : permanent staff

• Engineers : +2

• Technicians : -8

SIS STAFF EVOLUTION 2008-2013

• major temporary contracts involve technicians, designers

(detailed drawings), automatism, …

J.C. Barrière

G. Durand

V. Hennion

P. Manil

P. De Antoni

F. Ardellier (Head)

F. Molinié (Deputy)

Mechanical Design

14 engineers, 12 technicians, 5 CDD

Engineering support & industrial follow up


Control System Development


Electronics for instrument control

8 engineers, 5 technicians

Electrical Engineering & integration

7engineers, 13 technicians

permanents: 59 engineers, 38 technicians

J. Belorgey

S. Sube

J.L. Jannin

SIS organization and management

D. Leboeuf Mechanical Engineering

Bld 123

Instrumentation

& Control

Bld 472-484


V. Hennion

Irfu AERES, JANUARY 2014

Irfu

MECHANICAL ENGINEERING

| PAGE 11


Design & Predictive Simulations CAD & Mechanical

Integration

Engineering support and industrial follow-up

Mechanical Engineering activities: from concept to realisation

Codap,

ASME,

Eurocode, …

Design & Predictive Simulations CAD & Mechanical

Integration

Engineering support and industrial follow-up

Mechanical Engineering activities: from concept to realisation


Codap,

ASME,

Eurocode, …

Magnets & Accelerators

• SC Magnets & Cold test facilities

• SC Linac cavities

• RFQ

• Accelerator Implantations

MECHANICAL ENGINEERING: SPECIFIC KNOW-HOW

COMPASS @ CERN

ISEULT

TESTS FACILITY 8T

SPIRAL-2

RFQ

IFMIF – Cryomodule

Instruments for physics

experiments

• Detector systems

• Telescopes & Cameras

• Space instruments

RFQ


COMPONENTS REALIZATION FOR IRFU PROJECT

BOOSTS INDUSTRY

Acrylics vessels installed in the far detector

- The example of DOUBLE CHOOZ

SIS : technical coordinator

MIDEST award granted to Neotec for

acrylic vessels


Dec 2013: near detector ready for acrylic vessels integration


COMPONENTS REALIZATION FOR IRFU PROJECT

BOOSTS INDUSTRY

Future instruments for physics have to be:

• more complex & integrated (intertwinned parameters)

• more accurate

• with high heat loads to manage (electronics, high

intensity beam..)

• with new disciplinary

• with new technologies …

Precision of the

simulations has to be

improved

To prepare the CHALLENGES of the FUTURE


Future instruments for physics have to be:

• more complex & integrated (intertwinned parameters)

• more accurate

• with high heat loads (electronics, high intensity beam..)

• with new disciplinary

• with new technologies …

Precision of the

simulations has to be

improved

To prepare the CHALLENGES of the FUTURE


Driven by projects needs,5 research axis launched in the thermo-

mechanical engineering:

• 1. Multiphysics modelisations

• 2. Multi-scales modelisations (composites,… )

• 3. Simulations for tribology at cryogenics temperature

• 4. High heat loads management

• 5. Collaborative tools

Aim: use the same model for different

disciplinary simulations (thermal-

mechanics, magnetism, RF, optics, ….)

1. Multiphysics modelisations: developments

under SALOME platform


High Field Magnet: SMC

Outlooks:

Use Salome as generic modeller for

complex and integrated systems

Multiphysics modelisations:

developments under SALOME platform


Presentations :

• MT22 conference (2011): SALOME as a platform for

magneto-mechanical simulation, P. Manil, F. Nunio

• Utilisation of SALOME and CASTEM for the

simulation of supra-conducteurs magnets

Challenge: understand very local phenomena (mm)

• To anticipate the mechanical properties of the SC cables

• To optimise the mechanical design of the SC cables

CoCaSCOPE :

Shaping

Geometrical Traitment

Mechanical Studies

Stress intensity (arbitrary scale)

2. Multi Scales modelisations: SC cables (composites)

?

?


« Modélisation du comportement de câbles supraconducteurs à différentes échelles pour l'optimisation de leurs performances électriques ».

3. TRIBOLOGY AT CRYOGENIC TEMPERATURE

Technical Challenges:

• carrying heavy loads

• at cryogenic temperature

OIS: Outer Intercoils Structures

Sliding friction coef > à 0.3

OIS

GS

GS: Gravity Supports Sliding friction Coef. < 0.1

JT-60SA Structures


3. TRIBOLOGY AT CRYOGENIC TEMPERATURE

Modelisation developped in

interaction with ENS Cachan – LMT

Experimental tests to

validate the simulations

Tests @ 4K

Publication in the IEEE Transactions on Applied Superconductivity - MT-23 Special Issue, "Qualification of the

fastening components of the Outer Intercoil Structures of the JT-60 SA tokamak" (2013)


5. HIGH HEAT LOADS TO MANAGE

Challenge: manage heat loads > 1kW / cm2 Design and optimisation of a cooling system based on mini-channels technology

through coupled fields thermo-hydraulic simulations


5. COLLABORATIVE TOOLS

SMARTEAM DEPLOYED

FOR ISEULT PROJECT

(2009)


Outlooks : use of Virtual Reality tools (in the Galilée room)


Irfu

SYSTEM ENGINEERING :

INSTRUMENTATION & CONTROL

| PAGE 26


J.L. Jannin

Electronics

Developments for

control of the

experiences

Instrumentation measures

Electrotechnical Studies and realisations

Automatism

Supervision of Experience

Developments UNIX and applications

real time under VX WORKS

Industrial Applications under

Windows and Embedded Systems

Power electronics

Industrial follow up for tests facilities

Instrumentation & control : skills dispathed in 3 laboratories

COMPLEMENTARITY OF SKILLS TO PROVIDE INTEGRATED SYSTEMS

Measures Facilties

Computing CC, Acquisition

Supervision

Electrical Engineering Power supply, Measures,

integrations

Power

Commands

Informations Exchanges

Supervision

Installation

steering

Automatism Command Control

Remote Supervision

Field bus

Measures

Electronics Detection for safety

system, servo control

C/C safety

Internet

Tests Facilites

Accelerators

Cryogenics Magnets

PC

Close collaboration with SACM colleagues, astrophysicists and physicists | PAGE 28 F. ARDELLIER – AERES January 2014

COMPLEMENTARITY OF SKILLS TO PROVIDE INTEGRATED SYSTEMS

Measures Facilties

Computing CC, Acquisition

Supervision

Electrical Engineering Power supply, Measures,

integrations

Power

Commands

Informations Exchanges

Supervision

Installation

steering

Automatism Command Control

Remote Supervision

Field bus

Measures

Electronics Detection for safety

system, servo control

C/C safety

Internet

Tests Facilites

Accelerators

Cryogenics Magnets

PC

Close collaboration with SACM colleagues, astrophysicists and physicists | PAGE 29 F. ARDELLIER – AERES January 2014

MAIN SPECIFIC TECHNOLOGICAL DEVELOPMENTS


Aim : to develop a generic architecture configurable and flexible to be more

efficient and reactive

• « ASNET » : FAST ACQUISITION SYSTEM

« BORANET » for signals

packaging

Deployements : Station SEHT,ISEULT, R3B,

JT-60SA …and LNCMI

SIGNIFICANT ACHIEVEMENT ILLUSTRATION : SEHT

INTERNAL INSTRUMENTATION

DESIGN

COMMAND CONTROL&

REMOTE SUPERVISION

POWER SUPPLY

POWER CIRCUIT

MAGNET SAFETY SYSTEM

INSTRUMENTATION DESIGN

&

ELECTRICAL INTEGRATION

Engineering support

F. Ardellier- Control & Instrumentation School, CEA Saclay, June 2013

Cryogenic Tests facility 8t

EPICS

Alim. 20 kV, 250mA

F. Ardellier- Control & Instrumentation School, CEA Saclay, June 2013

ACCELERATOR ACHIEVEMENT ILLUSTRATION : IFMIF INJECTOR

Key know-how & expertises

1. Magnet Safety Systems

2. Remote Supervision (Web module)

- Muscade®

3. Accelerator Command Control : EPICS (Experimental Physics and

Industrial Control System)

4. Cryomechanisms


1. MAGNET SAFETY SYSTEMS

Temp (K)

J (A.mm2)B (T)

SUPRA

ResistiveResistive

Resistive

Schedule Cost Availability

Impact

Consequences

Causes

Not detected

quench

MSS~ 5% Of the total

SC MAGNET

cost

Failure


- Mechanical displacements,

- Heat & Fusion of

superconducting cable

- High voltages,…

1. MAGNET SAFETY SYSTEMS PERSPECTIVES

kV 40

10

8

5.6

4

3.5

1

0.5

1990 1999 2005 2008 2009 2013 2014 20XX


MAGNET SAFETY

SYSTEM

FROM LOW TOWARDS

HIGH INSULATION

1. ACHIEVEMENT: DELIVERY OF THE T2K ARC MAGNETS MSS


Irfu MSS in operation since 2009

1. MSS CHALLENGES and RELATIONS WITH INTERNATIONAL LAB.


Relation with international lab.:

- KIT for KATRIN project

- LNCMI for high field hybrid magnet

- S3 SC magnets protection system

- ITER : magnets protection

Training:

- Instrumentation schools for Fusion Master students

Future Challenges:

- Taking into account HTS conductor behavior during quench,

- Taking into account very high voltage isolation (ITER ~ 30 kV),

- Development of new detection methods based on others

parameters than voltages, to avoid the influence of magnetic

induction in composed magnet, …

2. HOME MADE S.C.A.D.A.: MUSCADE ® http://muscade.cea.fr

What could you do with Muscade®? Survey your experiment from anywhere (home).

Control experiment on site.

Replay the behavior of your facility at any date.

Receive alarms by email and/or SMS

Archive data and replay them

What is Muscade®? A micro SCADA : Supervisory Control And Data

Acquisition

Muscade® Assets ? Flexible, configurable for development, commissioning

and diagnostics of complex prototypes, evolutive and

distant


2. DEPLOYED ALL AROUND THE WORLD

Japan

IFMIF

Inde

Caribou

Hawaï

(Mégacam)

Chili

ArtemiS

USA

(JLAB)

Groënland

Caribou

Legnaro, Darmstadt

AGATA

• 2 licences signed with industry in 2011

• Organization of an industrial forum en 2012

• Invitation to industrial forums


Antarctique

(Camistic)

E:/AG SIS 2009/AG SIS 2009/draft23janvier Wloc.ppt

4. IRFU EXPERTISE FOR ACCELERATOR

CONTROL SYSTEM (EPICS)


• Provider of EPICS platforms

• Expertise recognized: IFMIF European leader position for CS

• Active member of the community:

• member of ISAC (2009) and EPS / EPCS (2009-2011)

• organization of workshops (CSS EPICS/ 2012) and conferences (EPICS collab.

Meeting fall 2014)

• Training capabilities (regarding the internal skill and competencies at Irfu)

Achievements 2008-2013 :

• IFMIF Injector and diagnostics

Control Systems

• SPIRAL2: Injector and

diagnostics Control Systems

Outlooks:

• ESS, SARAF, SPIRAL2-Ph2…

• Developments with new technologies: MTCA,…


For IR instruments: Cryogenic motorisation unit which rotates an optical wheel in a

stable, repeatable angular position (10 arc.sec) between RT until few K.

No power consumption in steady state, 360 positions/turn.

5. CRYOMECHANISMS

Cryomechanism functionalities Component

Motorisation SAGEM Stepper Motor

Wheel support ADR Bearings

Wheel position indexing Clutch subsystem

Wheel and structure IF Athermal interfaces

Design, developped and

qualified @Irfu

41


For IR instruments: Cryogenic motorisation unit which rotates an optical wheel in a

stable, repeatable angular position (10 arc.sec) between RT until few K.

No power consumption in steady state, 360 positions/turn.

5. CRYOMECHANISMS

Cryomechanism functionalities Component

Motorisation SAGEM Stepper Motor

Wheel support ADR Bearings

Wheel position indexing Clutch subsystem

Wheel and structure IF Athermal interfaces

Design, developped and

qualified @Irfu

42


« Space

qualif.»

CRYOMECHANISMS ROAD MAP

VLT - VISIR

10 entities

2013 2017

Back-up - MV

2022

CAMISTIC

Concordia

MIRI

Selection

~ 35 Cryomechanisms (tbc) CM-21 (200 positions), CM-35 type MIRI or EUCLID (360

positions), CM-57 to design (1000 positions) Delivery

ELT METIS

Selection tbc

Strategy:

• Partnership with ENS Cachan (M2)

since 2012

• Industrial partnership to set-up for

METIS

~ 8 to 10 models

EUCLID

2002


Technological transfers and valorisation


Irfu

TRANSVERSAL ACTIVITIES

- ENVIRONMENT

- HEALTH

| PAGE 45


TRANSVERSAL ACTIVITIES: for environment applications

To harmonize the measures of greenhouse gases in Europe

Optical Fibers tests

Connecting of the meteo instruments

Installation Operational Station on floor

• Computing developments for an autonom station

• Participation to instrumentation conferences instrumentations

for climate

Computing developments and

supervision 2012 : The prototype of the 1st atmospheric gases

measurement (level 2) delivery


LOTUS: Automatic tracer

generation, starting from

cyclotron to the syringe

TRANSVERSAL PROJECT FOR HEALTH

AUTOMATIC SYRINGE FILLING FOR NUCLEAR MEDICINE

CaliCEA:

• Patented, intended to be placed in a

standard hot cell that you can find in

all nuclear medicine department

• Market survey for technological

transfer

http://fr.wikipedia.org/wiki/Fichier:PET-MIPS-anim.gif


Irfu | PAGE 48

CONCLUSION & OUTLOOKS


CONCLUSION & OUTLOOKS

| PAGE 49

SIS is ready for the ambitious workplan given by the Irfu

RoadMap and for the future challenges

• LHC Upgrades: ATLAS New Small Wheel, High Field Magnets,

• Telescopes: ELT – METIS Instrument, CTA,

• Space instruments: EUCLID, SVOM, TALC …

• Future accelerators: ESS, SARAF, ILC…

• other communauties: ITER (fusion), …

NSW


CONCLUSION & PERSPECTIVES

| PAGE 50

Outlooks 2020 :

• Extending the specific skills in mechanics, control system and instrumentation

and anticipate the future needs

Improve the use of collaborative tools

Use 3D Virtual reality Tools

Develop more integrated and compact “generic” systems

/architectures

Welcome Post Doc and PhD

Enriching the existing links with academic partners : ENS-Cachan, Centrale Paris, LLR, …


Irfu

BACK-UP

| PAGE 51


ONE METHODOLY : system approach

Mechanical

engineering,

instrumentation

& control

Optics

Vacuum,

Cryogenics

Thermo-

hydraulics

Electro-

magnetism

Material

Science

Integration

Process

Acquisition

system

Environnement:

temperatures,

radiations, vibrations,

EMI / EMC

Product life

cycle

Electronics

Interfaces

management

Iteractions with other departments is a key issue


ONE METHODOLY : system approach

Iteractions with other disciplinary specialists is a key issue

x z y Space

environments Telescopes Material

sciences

Beam

Dynamics

Cryogenics,

vaccum

INSTRUMENTATION

& COMMAND

CONTROL

Process

Installation,

Integration RF, power…

(Accelerators…)

•Simulations FE : Thermo-mechanic,

vibrations, mutiphysics

• Design (CAD)

•Engineering

•Industrial Follow up

Electronics

dissipation

3 D CAD

Experiments

implementation

Magnetic

Forces

Material

sciences

Radiation

EMI /

EMC

mechanical design & system engineering department

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