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Production technology University of Oulu Services for industry: Testing of cutting tools, methods and fixtures Material tests Computer aided manufacturing Manufacturing of parts and components Welding automation and mechanization Machine tool measurements etc. MECHANICAL ENGINEERING MACHINE SHOP

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Page 1: MECHANICAL ENGINEERING MACHINE SHOPcc.oulu.fi/~kamahei/q/matek/Mechanicalengineeringmachineshop.pdf · Coordinate measuring machine Mitutoyo Strato 776 APEX • X 705 mm, Y 705 mm,

Production technology

University of Oulu

Services for industry:

• Testing of cutting tools, methods and fixtures

• Material tests

• Computer aided manufacturing

• Manufacturing of parts and components

• Welding automation and mechanization

• Machine tool measurements

• etc.

MECHANICAL ENGINEERING MACHINE SHOP

Page 2: MECHANICAL ENGINEERING MACHINE SHOPcc.oulu.fi/~kamahei/q/matek/Mechanicalengineeringmachineshop.pdf · Coordinate measuring machine Mitutoyo Strato 776 APEX • X 705 mm, Y 705 mm,

Production technology

University of Oulu

WORKSHOP

Page 3: MECHANICAL ENGINEERING MACHINE SHOPcc.oulu.fi/~kamahei/q/matek/Mechanicalengineeringmachineshop.pdf · Coordinate measuring machine Mitutoyo Strato 776 APEX • X 705 mm, Y 705 mm,

Production technology

University of Oulu

WORKSHOP

The Mechanical engineering machine shop

produces parts and components for the need of

research and also for external customers. The

workshop has comprehensive facilities and

skilled staff for demanding manufacturing by

metal cutting, sheet metal forming and welding.

Page 4: MECHANICAL ENGINEERING MACHINE SHOPcc.oulu.fi/~kamahei/q/matek/Mechanicalengineeringmachineshop.pdf · Coordinate measuring machine Mitutoyo Strato 776 APEX • X 705 mm, Y 705 mm,

Production technology

University of Oulu

NC- MACHINES:

Mitsui Seiki HR-5B –machining centre

• Fanuc 11M -control

• spindle power 15 kW

• axes x=850 mm. y=700 mm, z=750 mm

• pallet size 630x630 mm

• adaptive machining control and monitoring

Yasda YBM-850V –precision center

• Fanuc 15 MA –control

• spindle power 7,5 kW

• axes x=800 mm. y=500 mm, z=450 mm

• NC-controlled rotary table (A-axis)

• maximum spindle speed 12000 r/min

• positioning accuracy +/- 0.002 mm

• repeating accuracy +/- 0.001 mm

Page 5: MECHANICAL ENGINEERING MACHINE SHOPcc.oulu.fi/~kamahei/q/matek/Mechanicalengineeringmachineshop.pdf · Coordinate measuring machine Mitutoyo Strato 776 APEX • X 705 mm, Y 705 mm,

Production technology

University of Oulu

Mori Seiki SL 1B –CNC-lathe

• Fanuc 10 TE – F –control

• spindle power 7,5 kW

• axes x=100 mm, z=275 mm

• FAPT- graphic programming

Laser cutting system Meta 4C

• 400W CO2 laser

• Cutting area 1.23 m x 1.23 m and Z travel 300 mm

• Auto-focus system for fast setup

• Metals up to 3 mm and non-metals up to 25 mm

• CAM software

Page 6: MECHANICAL ENGINEERING MACHINE SHOPcc.oulu.fi/~kamahei/q/matek/Mechanicalengineeringmachineshop.pdf · Coordinate measuring machine Mitutoyo Strato 776 APEX • X 705 mm, Y 705 mm,

Production technology

University of Oulu

Abrasive water-jet cutting system Aliko VSL 1531

• XY-range 1550 x 3100 mm

• Maximum speed 15 m/min

• Z-stroke 300 mm; max. Speed 60 mm/s

• Control and adjustment of cutting height by program

• Position- and repating accuracy 0,1 mm/m2

• Maximum pressure 6200 bar; stepless pressure control

• Igems R9 –water-jet programming

Page 7: MECHANICAL ENGINEERING MACHINE SHOPcc.oulu.fi/~kamahei/q/matek/Mechanicalengineeringmachineshop.pdf · Coordinate measuring machine Mitutoyo Strato 776 APEX • X 705 mm, Y 705 mm,

Production technology

University of Oulu

WELDING:

Motoman L 106 welding robot COM – ARC II with seam tracking

· welding equipment: Kemppi Pro MIG 5000 + MX-control

· linear axis 1200 mm

· tilting table

Other equipment:

· Kemppi Kempomat 2500

· Kemppi Kempomig 3200

· Kemppi Kempomig 4000W

· Kemppi Kempotig ACDC 4500

Page 8: MECHANICAL ENGINEERING MACHINE SHOPcc.oulu.fi/~kamahei/q/matek/Mechanicalengineeringmachineshop.pdf · Coordinate measuring machine Mitutoyo Strato 776 APEX • X 705 mm, Y 705 mm,

Production technology

University of Oulu

CAD/CAM:

• Catia V5 R21

• Siemens NX10

• Autodesk Inventor 2017

Page 9: MECHANICAL ENGINEERING MACHINE SHOPcc.oulu.fi/~kamahei/q/matek/Mechanicalengineeringmachineshop.pdf · Coordinate measuring machine Mitutoyo Strato 776 APEX • X 705 mm, Y 705 mm,

Production technology

University of Oulu

MEASURING:

Coordinate measuring machine Mitutoyo Strato 776 APEX

• X 705 mm, Y 705 mm, Z 605 mm

• MCOSMOS 2 CNC –software

• Renishaw –measuring probes

Surface roughness measuring Mitutoyo

Roundness measuring Talyrond 210

Machine tool measuring:

- dynamic accuracy measurement device Heidenhain DBB 110

- axis linear error measuring device Heidenhain VM 182 – 1020

- Accom – measuring and analysing software

- Straigthness and flatness measuring: Wyler Leveltronic

Page 10: MECHANICAL ENGINEERING MACHINE SHOPcc.oulu.fi/~kamahei/q/matek/Mechanicalengineeringmachineshop.pdf · Coordinate measuring machine Mitutoyo Strato 776 APEX • X 705 mm, Y 705 mm,

Production technology

University of Oulu

OTHER EQUIPMENT:

Press-brake Ursviken Optima 100

- Cybelec DNC 900 -control

- five NC-controlled axes and automatic crowning

- bending width max. 3100 mm

Guillotine shear Aliko 3012 CNC

- shearing capacity Fe50 12 mm / 3000 mm

- NC-controlled back gauge

- Automatic adjustment of shear angle and play

Sand blasting: Al-oxide and bead blasting

Manual machine tools:

- lathes, milling machines, drilling machines, grinding machines,

surface grinding machine

Page 11: MECHANICAL ENGINEERING MACHINE SHOPcc.oulu.fi/~kamahei/q/matek/Mechanicalengineeringmachineshop.pdf · Coordinate measuring machine Mitutoyo Strato 776 APEX • X 705 mm, Y 705 mm,

Production technology

University of Oulu

Material testing etc.

Page 12: MECHANICAL ENGINEERING MACHINE SHOPcc.oulu.fi/~kamahei/q/matek/Mechanicalengineeringmachineshop.pdf · Coordinate measuring machine Mitutoyo Strato 776 APEX • X 705 mm, Y 705 mm,

Production technology

University of Oulu

Manufacturing: Model of a wind turbine

Page 13: MECHANICAL ENGINEERING MACHINE SHOPcc.oulu.fi/~kamahei/q/matek/Mechanicalengineeringmachineshop.pdf · Coordinate measuring machine Mitutoyo Strato 776 APEX • X 705 mm, Y 705 mm,

Production technology

University of Oulu

Manufacturing

Page 14: MECHANICAL ENGINEERING MACHINE SHOPcc.oulu.fi/~kamahei/q/matek/Mechanicalengineeringmachineshop.pdf · Coordinate measuring machine Mitutoyo Strato 776 APEX • X 705 mm, Y 705 mm,

Production technology

University of Oulu

Manufacturing

Page 15: MECHANICAL ENGINEERING MACHINE SHOPcc.oulu.fi/~kamahei/q/matek/Mechanicalengineeringmachineshop.pdf · Coordinate measuring machine Mitutoyo Strato 776 APEX • X 705 mm, Y 705 mm,

Production technology

University of Oulu

Space research instruments