mechanism and rate of solidification of metals and alloys

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College of Engineering Mechanical Eng. Dept. Mechanism and rate of solidification of metals and alloys Ch3

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College of Engineering

Mechanical Eng. Dept.

Mechanism and rate of solidification of metals and alloys

Ch3

Many liquid metals are actually so full of sundry solid phases floating about, that they begin to more closely resemble slurries than liquids.

Introduction

It is sobering to realize that many of the strength related properties of liquid metals can only be explained by

assuming that the melt is full of defects.

It is not easy to quantify the number of nonmetallic inclusions in liquid metals.

Solidification of metals and alloys

Solidification of metals and alloys

Solidification of metals and alloys

Solidification of metals and alloys

Where T is under cooling

Solidification of metals and alloys

Homogeneous nucleation

Homogeneous nucleation occurs when are no special Objects inside a phase which can cause nucleation

Gibbs Free Energy

Energies Involved in Homogeneous Nucleation

Critical Radius

Energies Involved in Homogeneous Nucleation

Heterogeneous Nucleation

Critical Radius of Nuclei VS. Undercooling

Rapid Solidification (105 K/s)

Rapidly cool or quench to produce amorphous or glassy structure (metallic glass)

Rapid Solidification

Cooling Rate >104 -107 oK/s

By processes such as: Atomization, melt spinning, roller-quenching or plasma spray or laser or electron beam surface treatment

Non-eqm phase, no thermo. Restrictions, exceed solubility limits, melt solidifies without any chem changes.

Crystalline or amorphous (improved mech. properties)

Microsegregation-free structures

Using powder metallurgy to process the materials.

Micro-segregation

Macro-segregation