mechanismsof hanging causedby dust in shaft furnace

8
ISIJ International, Vol. 31 (1 991 ), No. 9, pp. 939-946 Mechanisms of Hanging Causedby Dust In a Shaf t Furnace Hideyuki YAMAOKA lron and Steel Research Laboratories. Research and Development Division, Sumitomo Hasaki-cho. Kashima-gun. Jbaraki-ken, 31 4-02 Japan. (Received on February 13. 1991, accepted in final form on April 26. 1991 ) M eta l Industries, Ltd . . S una ya ma, The mechanismof hanging caused by the dust in reducing gas in the reduction shaft furnace was investigated. Through experimental studies using a rectangular model and theoretical studies using a two dimensional mathematical simulation model, it was clarified that the dust in reducing gas stuck on the packed particles to form a dust blockade zone in front of tuyeres and when the dust concentration of re- ducing gas was increased or the descending velocity of packed bed was decreased, the dust blockade zone expandedand the gas pressure drop increased to cause hanging. KEYWORDS: shaft furnace; hanging; dust; two phase flow of gas and powders; mathematical model. l. Introduction In the analysis of the blast furnace the gas flow has usually been regarded as the clean gas flow and rep- resented with Ergun's equation, etc. However, many kinds of dust are produced through many processes such as the size degradations of coke and ore by mechanical forces and the recoagulation of vapors of metal and metal oxide evaporated in the high temperature region and they affect on the gas fiow in the blast furnace. From this point of view, characteristics of the two phase flow of gas and powder in packed bed was investigated and its effect on the permeability of commercial blast furnace was discussed previously by the author.1'2) On the other hand, in the pilot plant operation of the new ironmaking process named SC process consisted of the shaft type reduction furnace and the cupola type melting furnace, 3'4) a hanging phenomenon was observed when the reducing gas containing dust was used at the reduction furnace. This can be regarded as a typical example to show the effects of the dust in gas on the gas flow as well as on the desce~rt of burden. Here, theoretical as well as experimental studies were made to clarify the connection between the dust in reducing gas and the hanging phenomenon occurred in the shaft type reduction furnace. 2. Hanging Phenomenon in the Reduction Furnace The outline of the SC pilot plant is shown in Fig. l. Hanging occurred when the dust concentration of gas was increased or when the descending rate of burden was decreased, as summarized in Fig. 2. Thechemical analyses and the size distributions of dust collected at the sampling l productivity * 8 t/d pressure ' 199 kPa-gaugeJ ~~,=r ..** ^'' Hot conveyer Me iting furnace burner I~1-] ~~ Lance Dust catcher Air burner Pre ssure control vaive Hot cyclone ~~:~ ~•,- Reduction f urnace Discharger ~~ Gas ceaner Fig. 1. Construction of the SC pilot plant. ';contaiher 939 C 1991 ISIJ

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ISIJ International, Vol. 31 (1 991 ), No. 9, pp. 939-946

Mechanismsof Hanging Causedby Dust In a Shaft Furnace

Hideyuki YAMAOKAlron and Steel Research Laboratories. Research and Development Division, SumitomoHasaki-cho. Kashima-gun. Jbaraki-ken, 31 4-02 Japan.

(Received on February 13. 1991, accepted in final form on April 26. 1991)

Meta l Industries, Ltd. . Sunayama,

The mechanismof hanging caused by the dust in reducing gas in the reduction shaft furnace wasinvestigated. Through experimental studies using a rectangular model and theoretical studies using a twodimensional mathematical simulation model, it was clarified that the dust in reducing gas stuck on thepacked particles to form a dust blockade zone in front of tuyeres and whenthe dust concentration of re-

ducing gas was increased or the descending velocity of packed bed wasdecreased, the dust blockade zoneexpandedand the gas pressure drop increased to cause hanging.

KEYWORDS:shaft furnace; hanging; dust; two phase flow of gas and powders; mathematical model.

l. Introduction

In the analysis of the blast furnace the gas flow hasusually been regarded as the clean gas flow and rep-resented with Ergun's equation, etc. However, manykinds of dust are produced through manyprocesses such

as the size degradations of coke and ore by mechanicalforces and the recoagulation of vapors of metal andmetaloxide evaporated in the high temperature region and theyaffect on the gas fiow in the blast furnace. From this

point of view, characteristics of the two phase flow of

gas and powder in packed bed was investigated and its

effect on the permeability of commercial blast furnace

wasdiscussed previously by the author.1'2)

Onthe other hand, in the pilot plant operation of the

newironmaking process namedSCprocess consisted ofthe shaft type reduction furnace and the cupola type

melting furnace, 3'4) ahanging phenomenonwasobservedwhenthe reducing gas containing dust was used at the

reduction furnace. This can be regarded as a typical

exampleto showthe effects of the dust in gas on the gasflow as well as on the desce~rt of burden.

Here, theoretical as well as experimental studies weremade to clarify the connection between the dust in

reducing gas and the hanging phenomenonoccurred in

the shaft type reduction furnace.

2. Hanging Phenomenonin the Reduction Furnace

The outline of the SCpilot plant is shownin Fig. l.

Hanging occurred when the dust concentration of gaswasincreased or whenthe descending rate of burden wasdecreased, as summarizedin Fig. 2. Thechemical analyses

and the size distributions of dust collected at the sampling

lproductivity * 8 t/d

pressure ' 199kPa-gaugeJ

~~,=r..**

^''

Hot conveyer

Meiting

furnace

burner

I~1-]

~~

Lance Dust catcher

Air burner

Pressurecontrol vaive

Hot cyclone ~~:~

~•,-

Reductionfurnace

Discharger

~~

Gas ceaner

Fig. 1. Construction of the SCpilot plant.

';contaiher

939 C 1991 ISIJ

ISIJ International, Vol. 31 (1991 ), No, 9

Table l. Properties of dust collected from the reduction furnace pilot plant.

Chemical analysis (wto/.)

Sampling point T.C T.Fe Si02 Al203 MgO CaO Na20+K20 S

Dust catcher

Hot cycloneInlet of R.F.

62.443.912.6

8.2

4. l2.9

l I.8

22.0

35.3

5.9

9.8

l5.4

l .5

2. l5,9

5.5

l0.4

l9.4

0.461.14

8.9

l .O

0.7

0.5

Size distribution (wto/o)

Sampling point #60 60- IOO lO(~l50 I50-200 20C)-325 325

Dust catcher

Hot cycloneInlet of R.F.

4.94O. 170.06

8.23

0.02

0.05

8.60

o.07

0,07

6.72O. 180.04

l0.82

l.13

0.04

60.6999.4399.74

Ez\o,

oo]

oo

oc

o

::

Q

40

30

20

IO

o J~-o

,

B

A

e A

HangjngJo Sinter

~ Pellet

~:\

o~$4;

e:~~\~~~

\:~*

\c;~)\e

C \;(~

8A oo~ooo

Fig. 2.

e:~

o~4;

O I.O 4.O2.0 5.0

Descending rate (crn/min)

Effects of the dust concentration in gas anddescending rate on the occurrence of hanging.

(mm)

Tuyere

(Na2o+K20 kg/t}

Sinter Coke Dust0.7i .54 2. 18

m)+2500

~J+2000 (Ha f melt)

+1500

+IOOO (MeIt)

+500 CoolO, 13

~:o o. 8- 500

0.20Slag (!) 180

l -2K,o)+Si02+coNa2Si03 +c- 2Na,1' +Si02+co

theManometersstand

Fig. 4.

Filter

h t250wxlooo x43

Dispenser

Tuyere

Air

Dlscharger

Rectangular model used to investigate the hangingphenomenoncaused by dust in the reduction furnacepilot plant.

alkaline materials charged into the furnace evaporate in

the lower part of the furnace and go out of the furnace

as dust mixed with gas.Followed by these results, it can be considered that

the dust produced through the recoagulation of vaporproduced in the high temperature region of the meltingfurnace fiows into the reduction furnace and causeshanging.

oR 2~9)+2C02- K2C05+co

2Nacg'+2C02- Na2CO5+co

Fig. 3. Circulating behavior of alkaline materials inside the

melting furnace pilot plant.

points along the gas duct are listed in Table l. Thedustpassed through the dust catcher and the hot cyclone wasvery small and enriched with alkaline materials. Thebehavior of alkaline materials in the melting furnaceestimated through the chemical analyses of coke, ore andslag sampledfrom the melting furnace after quenchedis

shownin Fig. 3. This figure indicates that most of the

3. Rectangular ModelExperiment on the MechanismofHanging

An experimental study wasmadeon the mechanismof hanging observed in the reduction furnace with arectangular modelshownin Fig. 4. Glass bead, pulverizedcoal, slaked lime and MFdust (melting furnace dust)collected from the SCpilot plant wereused as dust. Glassbead and sinter with the diameter between 3and 5mmwere used as packed particle.

3.1. Effects of the Kind of Dust and the Kind of PackedParticle

Effects of the kind of dust and the kind of packedparticles were investigated. Experimental results aresummarizedin Fig. 5. In the case of pulverized coal orglass bead, hanging did not occur. In the case of MF

C 1991 ISIJ 940

IS]J International, Vol. 31 (1991). No, 9

1:'

~o(~;>>~oo-cD~

(1'c~~:)o~~ocLe)

~:e'

c:~~lo

~o10

Q,VLO_::~e

CL

lOO

Fig. 5.

50

o

IO

5

o

Glassbeads

(~#200)

Pulverized MF. CaCOH)2coai dust powder

( # 200) ( 325) ( 325)

injection rate ~~ 50cc/min

discharge rate ~80cclmine

~r/

o // ;f

;) // /

/ /// /

/ C/ ~~~~C-~~

CI~

- ~o••- Sinter bed

3-5 mmc) i lCC Hangjng

[l-f- Glass beads ltbed (4mmc) !1 ? ,

lO /lC

/ \ //\C//

8 ol/

/ ~>.~'

l,

lO O.5 10 1.5 O.5 1.0 15 05 1.0 .5

Gas veloclty (Nmls)

Effects of the kind of dust and the kind of packedparticles on the occurrence of hanging.

Pressu re (kPa)05

oe

0.7

080.9

IO

2.0 5~I{~~

~~_tu ye~e

Fig.

- emin Gffer starting powder injection --: 84gr/Nms~;Powder/ Air

Veiocity of clir : INmlsiL_

Velocity of pecked bed : 23mm/s_

7. General view and the iso bar lines corresponding to

the case Bin Fig. 6.

~150

x\I~

~ iOO(~)

\~~~ 50

o

Ug = 0.60kg/m2 sBed;Sinter(3-5mm)

ePowder;Slaked lime e1;o(~e~

~~~!C;(~~\(~f~e

B e coo

o

~~;~c;~~\e

Aoo o

e~1;o~,

Fig. 6.

O I.O 2.O 3. O 4.O

Descending velocity (cm/min)

Effects of the dust concentr~tion in gas and the

descending rate on the occurrence of hanging obtainedthrough the rectangular model.

dust, hanging occurred whensinter wasused as packedparticle and the gas velocity was lowered. In the case of

slaked lime, hanging otcurred in every condition. In the

cases when hanging occurred, the amounts of dust

recovered at the top were little and manyof dust werefound on the particle surface in front of the tuyere.

Here, both slaked lime andMFdust is apt to stick onmaterial surface. Sinter is apt to be stuck by dust becausethe specific surface of sinter is larger than that of glass

bead. Therefore, it can be conjectured that hanging is

caused by the sticking of dust on the particle surface.

3.2. Effects of the Dust Concentration of Gasand the

DescendingRate of BurdenEffects of the dust concentration of gas and the

descending rate of burden were investigated using slaked

lime as dust and sinter as packed particle. Experimentalresults are summarizedin Fig. 6. Hangingoccurred when

Pressure (kPa)0.5

oe07O.8

0.9

IO

ij

*\~~~*12IS i5

2.0

_t~i ye~e

Fig.

IRmln efter stc{rtin~ pawder injection -* Powder/Air : :50gr/Nm3**

: I Nrr)/sVeiocity of air

Veiac]ty of pclcked bed : 2Smrr{/5_

8. General view and the iso bar lines corresponding to

the case A in Fig, 6.

the dust concentration of gas was increased or the de-

scending rate of burden wasdecreased, which is similar

to the hanging phenomenonobserved in the reductionfurnace pilot plant as shownin Fig. 2.

3.3. Observation of the Hanging Phenomenon

A general view of hanging and iso bar lines cor-responding to the point Bin Fig. 6are shownin Fig. 7.

The photograph in this figure shows that the dust

blockade zone grows in front of tuyere and expands to

the center. Here, the packedbed is divided into two parts

941 C 1991 ISIJ

ISIJ International, Vol. 31

by the arched crack and the shape of the crack agreeswith the shape of the iso bar line of 3OOOPa, whichindicates that the driving force of hanging is the gaspressure to lift the burden up against its load.

Figure 8coincides with the point A in Fig. 6. In this

case, hanging did not occur. The dust brockade zone is

formed from the tuyere side to the discharge hole butdoes not expand to the center. '

Above observed, hanging is caused when the dust

brockadezoneexpandsto the center and the gas pressureincreases beyond the load of burden.

4. Theoretical Study with TwoDimensional Mathemati-cal Simulation Model

Based on the results obtained from the rectangular

model experiment, two dimensional mathematical sim-ulation model was developed to elucidate the hangingphenomenoncaused by dust.

4.1. Development of Two Dimepsional MathematicalSimulation Model

4. I . I .State Variables

State variables of the mathematical simulation modelare summarized in Table 2. Specific volumes of gas,

powder(dust) and packed particles are represented withthe void ratios of packed bed (8p) and powder (8k).

4. I . 2.Equations

Basedon the previous study on the two phase flow of

gas andpowderin packedbed,1) following equations areadopted to represent the movementsof gas and powder.

aek +div(8kug) =O... .... . ..... .at

a 1(8kug) + (grad Pg+Fp,g +Fk,g) =O......,(2)

at 8pPg

a (R - Rd)(1 - 8k) +div((1 - 8k)uk) = *

et 8ppk

a 1 (4)((1 -8k)uk)+ (Fp,k+Fg,k)=0..........et 8pPk

Here, pg and pk are the densities of gas and powder.Fp,g' Fk,g and Fp,k are interaction forces betweengas andpacked particle, between powderand gas and betweenpacked particle and powderand represented as follows:

(1 991 ). No. 9

Table 2. State variables used in two dimensional mathema-tical s;mulation model.

Gas Powder(dust) Packedbed

::=g g g

k}k21-8k I -8Fk'g 150u8kdkc +175p 8kdkipkk Iu -u l

x (ug-uk)........

..........(5)

FkP

3 1+ek,P (1-8P)Pp(1-8k)Pk(dp+dk)21ukluk

' ~ 2 l-ek,P ppdp +pkdk.(6)

2

g Iug

l}ug=: g

1-~p I -8Fg'p 150'lepdpcp +175p 8pdpcPp

.(7)

Here. ,lg is the viscosity of gas. dk and dp are the

diameters of powderand packedparticle. ck and cp are

Velocity ug (m/sec) uk (m/sec) u~ (m/sec)

Void ratio 8k (m3/m3void) ep (m3 void/m3 bed)Pressure pg (Pa)

C 1991 ISIJ 942

the shape factors of powder and packed particle. pp is

the density of packed particle. ek,P is the coefficient ofrestitution of the collision of two particles.

Onthe other hand, Rsand Rddenote the sticking rateof powderon the particle surface and the detaching rateof powder from the particle surface.

The sticking rate Rs is represented as follows;

Rs=(1 -ek)Pk Iuk I(1 -(1 -x y) ...............(8)

Here, x denotes the probability of a piece of powderto stick on the particle surface. f denotes the frequencyof a piece of powderto collide with the packedparticles

and is represented as follows;

f ~(1-8p) (dp+dk)2..........(9)

d; """"'

The kinetic energy of gas flowing near the particles

will affect on the detaching of dust from the particle

surface, the following formula is used to represent the

detaching rate Rd.

-)}

Rd=(e~-8p)yk I pglugl2..

(lO)l - exp2 Ed

Here, Edis the constant with the dimension of energy.yk is the bulk density of powdersticking on the particle

surface. 8~ is the void ratio of packed bed itself.

Next is the representation of the movementof packedbed

.

The void ratio of the packed bed is described as fol-

10ws:

e (Rd- R.)

at(1 - 8P) +div((1 - 8p)us) = """'(1 1)

~k

The kinematic model5) is adopted to represent thedescent of the packed bed as follows;

au*(r)= -B-u*(z) .................(12)

er

divus=0......

..........(13)

Here, Bis the kinematic model constant.

4. I.3. Calculating ProcedureThe calculating procedure is shown in Fig. 9. The

profile of furnace, physical properties of gas, powderandpacked bed and the initial condition of powder andpacked bed are given as input variables.

The calculating procedure is divided into three steps,

the calculation of the velocity of packed bed, the

calculation of the gas pressure and the velocities of gasandpowderand the calculation of void ratios of powderand packed bed. In the calculation of the velocity of

ISIJ International, Vol. 31

Prof i ie of furnace

Setting of mesh construction

Physical proper,ies of gos,

powders and packed bed

Boundary condition

powders and

of gas,paeked bed

Initia condifion

and packed

of

bed

powder

Calcuiation of velocity of pocked bed

Caicuiation of

of gas

pressure ,

and powder

velocities

Calculotion of

powder

void ratos

and packed

of

bed

Operating situation

t 't+LLt

Fig. 9. Calculating procedure oftwo dimensional mathemati-cal simulation model.

Z

(1991 ), No. 9

V9r, ukr

,Upr

(Center)

Pgo,Spo

(Top)

ukr,Upr U9r

, U=0 =0

center) (WaII)UgTUkt

, ek(Tuyer

Uzd

Ukr,Upr

=0

Ukt, ekt

(Tuyere )

Upzd ugz,Uk:,Upl =0(Discharge hole) (Bottorn)

Fig. I l. Boundaryconditions of two dimensional mathemati-cal simulation model.

J

r

Fig. lO. Meshconstruction used in two dimensional mathe-matical simulation model.

packed bed, the differential Eqs. (12) and (13) areintegrated. In the calculation of the pressure and ve-locities of gas and powder, differential Eqs. (1), (2) and(4) are integrated. Here, it is assumedthat the system is

in a steady state and time differential terms in the left

side of these equations are neglected. In the calculation

of void ratios of powderand packedbed, the differential

Eqs. (3) and (1 l) are integrated and the void ratios ofpowder and packed bed after the interval At areevaluated. Here, the velocities of gas, powderandpackedbedevaluated through the previous two calculation steps

are used. By iterating the last two steps, the change ofthe conditions of packed bed is simulated.

The mesh construction used in the integration ofdifferential equations is shown in Fig. lO. The semi-implicit finite differences methodis applied for the inte-

grations of Eqs. (12) and (13) and Eqs. (1), (2) and (4).

The explicit finite differences method is applied for the

integration of Eqs. (3) and (1 1).

Boundaryconditions in the integration of differential

equations are shownin Fig. Il. The componentsof the

943

velocities of gas, powderand packed bed orthogonal to

the wall, the bottom and the center are set at Oas the

general boundary conditions. The velocities of gas andpowderat the tuyere and the velocity of packed bed at

thc discharge hole are input as the special boundaryconditions. The gas pressure at the top, the void ratio

of powderat the tuyere and the void ratio of packed bedat the top are also input as special boundaryconditions.

4.1.4. Index to Predict HangingThrough the rectangular model experiment, it was

conjectured that the gas pressure affected on the oc-

currence of hanging. Based on this result, the index

(PL: pressure level) to indicate the occurrence of hangingis introduced as follows;

PL wp ..........(14)

AP "'

Here, the pressure level 'PL is calculated for everyposition inside the furnace. APis the pressure drop (Pa)

from the top to the concerning position in the furnacecalculated by the modelandwpis the vertical load (N/m2)

on burden at the sameposition calculated by Janssen's

equation as follows;

p - -)}Dy g I exp

4P~kph ,.

(15)4p*kp D

Here, D is the effective diameter (m) of the furnace,

yp is the bulk density (kg/m3 bed) of burden and his the

depth (m) from the top to the concerning position. k is

Janssen's coefficient and~* is the wall friction coefficient.

4.1.5. Fitting of the Kinematic Model Constant

A cylindrical model experiment wasmadeto confirmthe usefulness of the kinematic model and to evaluate

the kinematic modelconstant B.

Sinter with the diameter of 3-5 mmwas used. Thedescending velocity was set at I cm/min. Colored sinter

and non-colored sinter were charged alternatively at acertain interval for about I hr and the descending pattern

was investigated. The calculation with the kinematic

modelwasalso madeand the kinematic constant Bwasadjusted for the calculated result to agree with the ex-perimental result.

The descending pattern obtained through the experi-

ment and through the kinematic model (Eqs. (12) and

C 1991 ISIJ

ISIJ International, Vol. 31 (1 991 ), No. 9

(13)) are comparedin Fig. 12. Here, the calculation waswell agreed with the experiment by setting the constant

Bat 0.6cm.

4.2. Application of the Mathematical Simulation Modelto the Rectangular Model Experiment

The mathematical simulation model was applied toeiucidate the results of the rectanguiar model experi-

ment.Here, the diameter and the apparent density of the

packed particle were set at 5mmand 3800kg/m3. Thevoid ratio of packed bed without dust was set at 0.45.

Thewall friction coefficient and the Janssen's coefficient

were set at 0.5 and O.8. Theprobability x in the formula(8) to represent the sticking rate of dust on the particle

surface and the constant Ed in the formula (lO) to

represent the detaching rate of dust from the particle

surface were evaluated as O.05 and 2OOOJ/m3for thecalculated results such as the occurrence of hanging to

agree with the experimental results.

Calculated results are shownin Figs. 13 to 15. Here,the existence of dust on the particle surface is described

by ep and the existence of dust in gas is described by(1 -8k). The area of 8p With small value shows the dustbrockade zone.

(mm) (mm)600 600

500 500

400 400

300 300

200 200

lOO IOO'~

o140 100 lOO140 14o oo ~ IOO140

(mm) (mm

Fig. 12.

(mm)Exper iment )

Patterns of the descent of burden obtained throughthe experiment and through the calculation with the

kinematic model.

Us UG

tllSlft' ,~~~:~ilIII'Itllll'rllllflItlrlllJt

jlrf"ll::i",**

UKSK(1 eK) 8p

0.45o40o~oo;;o

o25

P

0.2 kpa

0.4

0,6

08

ID

l

(1-8X) PL

0.25

o50

o75 ~I~:) w>,

H:,

~2,:s,

u~e

Fig, 13. Movementsof packedbcd, gas andpowderfor caseAin Fig. 6calculated by two dimensional mathematicalsimulation model.

Us UG

fltff ttl,tlitl' ttt,ttlf'l llt~lttttT tb\,~Lt I ' ' I L,~,~~tlflltt'llJtll'ItlltItfl'llfrl

Ul ?K(1-81 ep

\:~~:

0.45O.40O3C0.20

O. i5

P

O, 2kFa

04

0,6

0.8

iO

2

(l-8K)

oo,

o~~.

PL

o25

0.50

o75oo

H

u ~

Fig. 14. Movementsofpacked bed, gas andpowderforcase Bin Fig. 6calculated by two dimensional mathematicalsimulation model.

C 1991 ISIJ 944

ISIJ lnternational, Vol. 31 (1991), No. 9

UsIttttlltltlltilIt,liItlltlltllfllJ'll't'liltlI,tt,jllttjltLlllltlIttiillltllltiiIt~lfll~tt

t~'tlItltl'Ittafitljfl'~t'ltf"tl"jfl

UG

t *::~\

UKf K( I-8K) 8p

::~~T~:~

, .s~

o45o 40o~oo20

P

0.2kP

0.4

0,6

08

lO

QJ

(1 -e K)

op.(iz~

o

V

PL

0,25

o 50

o 75\o.o

:~

~

Fig. 15. Movementsof packedbed, gas andpowderfor case Cin Fig. 6calculated by two dimensional mathematicalsimulation model.

Figure 13 coincides with the point A in Fig. 6and toFig. 8where hanging did not occur. Both the shape ofthe dust blockade zone and iso bar lines are similar to

those of the experiment as shownin Fig. 8. Thepressurelevel exceeds I .O only near the tuyere side and the areawith the pressure level of morethan I .O does not expandto the center, which indicates that hanging occurs nearthe tuyere but a stable descent of burden is sustained

except for the tuyere side. Therefore, this calculated result

agrees with the experimental result.

Figure 14 coincides with the case B in Fig. 6and to

Fig. 7where hanging occurred. Here, the pressure level

exceeds I .O across the furnace, which indicates that

hanging occurs and the stable descent of burden is

hindered.Figure 15 coincides with the case C in Fig. 6where

hanging was evaded by the increase of the descendingrate. The dust blockade zone shifts to the wall side andthe pressure level at the center decreases to less than I .O,

which indicates that the descent of burden near the centeris sustained.

As above displayed, it wasconfirmed that the math-ematical model can elucidate the results of the rectan-gular model experiment.

4.3. Application of the Mathematical Simulation Modelto the Reduction Furnace

The mathematical simulation model was applied toelucidate the hanging phenomenonoccurred in the re-

duction shaft furnace pilot plant.

Here, as regards the probability x and the constantEd, the quantities evaluated at the application of the

mathematical simulation model to the rectangular modelwere directly quoted. The void ratio of the packed bedwithout dust wasset at O.45. Thediameter of the packedsinter was set at 12 mm.The apparent density of sinter

wasset at 2815kg/m3considering the weight loss throughthe reduction. The Janssen's coefficient k and the wallfriction coefficient ~~were set at O.5 and O.8, respectively.

The constant B is regarded to be proportional to the

particle diameter of the packed bed.5) Therefore, Bwas

945

o

ep

1~~1~f

O'

v:o

H.

~

AFig. 16.

PL

02

0.4

o~s

gp

I~~

o

~~,

PL

02

0,4

0.6

o~

8p

~~o

PL

02

04

06

B CShapes of the dust brockade zone (distributions of8p) and pressure levels in the reduction furnace pilot

plant calculated by two dimensional mathematicalsimulation model.

set at 1.8cm.Calculating results are summarizedin Fig. 16. Here,

the notifications A, Band Ccoincide with the points A,

Band Cin Fig. 2.

In the reduction furnace pilot plant, hanging occurredin the case of Bas shownin Fig. 2. Onthe other hand,the pressure levels calculated are less than I .O in all cases.

However, the pressure level of the case B is larger thanthose of other two cases. Therefore, these calculating

results relatively agree with the actual ones. As regards

the reasons why these calculating results did notquantitatively agree with the actual ones, such factors

can be pointed out as the misfit of model parameters

C 1991 ISIJ

ISIJ International, Vol. 31

such as x and Edcorresponding to the sticking propertyof dust and the neglection of the existence of fine particles

produced through the size degradation of sinter.

As a result of these discussions, it can be said that the

mathematical simulation model is useful to elucidate the

hanging phenomenoncaused by dust in the reductionfurnace.

5. Conclusion

The mechanismof hanging caused by the dust in

reducing gas in the reduction shaft furnace wasinvestigated. Through experimental studies using arectangular model and theoretical studies using a twodimensional mathematical simulation model, it wasclarified that the dust in reducing gas stuck on the packedparticles to form a dust blockade zone in front of tuyeresand when the dust concentration of reducing gas wasincreased or the descending velocity of packed bed wasdecreased, the dust blockade zone expandedand the gaspressure drop increased to cause hanging.

Nomenclature

B: Kinematic model constant (m)dk : Diameters of powder(m)dp : Diameters of packed particle (m)

ek,p: Coefficient of restitution (-)Ed : Constant (J/m3).f : Frequency for the powderto collide with packed

particles (1/m)

Fg,p: Interaction force between gas and packedparticles (N/m3)

Fk,g: Interaction force between powder and gas(N/m3)

(1991 ), No. 9

Fk,P

Pg

PLAPRd

R.

ug

uk

us

Wpyk

yp8k

8p~g

~~PgPkck

cp

l)

2)

3)

4)

5)

Interaction force between powder and packedparticles (N/m3)Pressure of gas (Pa)

Pressure level (AP/wp)Pressure loss (Pa)

Detaching rate of powder from particle surface(kg/m3 sec)

Sticking rate of powder to particle surface(kg/m3 sec)

Velocity of gas (m/sec)

Velocity of powders (m/sec)Velocity of packed bed (m/sec)

Lord on burden (Pa)

Bulk density of powders sticking on particle

surface (kg/m3)Bulk density of packed bed (kg/m3)

Void ratio of powders (-)Void ratio of packed bed (-)Viscosity of gas (kg/ms)Wall friction coefficient (-)Density of gas (kg/m3)

Apparent density of powder(kg/m3)

Shapefactor of powder(-)Shapefactor of phcked particle (-)

REFERENCESH. Yamaoka:Tetsu-to-Hagan~, 72 (1986), 403.

H, Yamaoka:Tetsu-to-Hagan~, 72 (1986), 2194.

T. Miyazaki, H. Yamaoka, Y. Kamei and F. Nakamura:Tetsu-to-Hagan~, 73 (1987), 2122.

T. Miyazaki, H. Yamaoka,Y. Kameiand F. Nakamura:Trans.

hon stee/ Inst. Jpn., 27 (1987), 618.

R. M, NeddermannandU. Tugun: PowderTechno!ogy, 22 (1979),

243.

C 1991 ISIJ 946