mechatronics_generic

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Mechatronics Proposal

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Contents

INTRODUCTION .................................................................................................................................... - 3 -

MECHATRONICS ........................................................................................................................................... - 3 - ABOUT INTELITEK ......................................................................................................................................... - 3 -

LEARNMATE ......................................................................................................................................... - 5 -

LEARNMATE’S TEACHER AND ADMINISTRATOR ADVANTAGES ............................................................................... - 7 - LEARNMATE’S STUDENT ADVANTAGES ............................................................................................................. - 8 - LEARNMATE AUTHOR ................................................................................................................................... - 8 -

FLUID POWER ...................................................................................................................................... - 9 -

HYDRAFLEX-HYDRAULICS TRAINING SYSTEM ..................................................................................................... - 9 - STANDARD COMPONENTS IN HYDRAFLEX HYDRAULICS TRAINING SYSTEM ............................................................. - 10 - OPTIONAL COMPONENTS FOR ADVANCED HYDRAULICS TRAINING ....................................................................... - 11 - HYDRAULICS STUDY TOPICS .......................................................................................................................... - 11 - PNEUFLEX-PNEUMATICS TRAINING SYSTEM .................................................................................................... - 12 -

PLC TECHNOLOGY .............................................................................................................................. - 16 -

PLCLINE - PROGRAMMABLE LOGIC CONTROL TRAINING PANEL .......................................................................... - 16 -

QUALITY CONTROL TECHNOLOGY ...................................................................................................... - 20 -

MACHINE VISION SYSTEM-VIEWFLEX ............................................................................................................. - 20 - MECHANICAL MEASUREMENT AND QUALITY CONTROL ..................................................................................... - 24 - LEARNING & MANAGEMENT TOOLS .............................................................................................................. - 26 -

SENSOR TECHNOLOGY ....................................................................................................................... - 28 -

SENSORLINE – SENSOR TECHNOLOGY ............................................................................................................. - 28 -

INDUSTRIAL ELECTRONICS ................................................................................................................. - 32 -

MOTOR CONTROL TRAINING SYSTEM .............................................................................................................. - 32 - ELECTRIC AND ELECTRONIC TRAINING SYSTEM .................................................................................................. - 35 - ELECTRICAL TRANSMISSION TRAINING SYSTEM ................................................................................................. - 40 - BASIC ROBOTICS TRAINING SCORBOT-ER 4U ................................................................................................ - 44 -

ADVANCED ROBOTICS TRAINING .................................................................................................. - 48 -

SCORBOT-ER 9PRO .............................................................................................................................. - 48 - AUTOMATED WELDING STATION WITH SCORBOT-ER 9PRO ............................................................................ - 51 -

METAL CUTTING-CNC TURNING CENTER ............................................................................................ - 53 -

INTELITEK CNC PROTURN 4500AC-S ........................................................................................................... - 53 -

METAL CUTTING-CNC MILLING MACHINE .......................................................................................... - 54 -

INTELITEK PROMILL 5500AC CNC MACHINE ................................................................................................. - 54 -

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FLEXIBLE MANUFACTURING SYSTEM (FMS) TRAINING ....................................................................... - 56 -

SCORBOT-ER 9PRO WITH EXPERTMILL VMC0600 ....................................................................................... - 56 -

CIMFLEX ─ THE ULTIMATE IN COMPUTER INTEGRATED MANUFACTURING SYSTEMS (CIM) FOR TRAINING AND EDUCATION......................................................................................................................................... - 58 -

CIMFLEX SUPPORTS YOUR CURRICULUM ........................................................................................................ - 59 - CIMFLEX MEETS YOUR ACADEMIC REQUIREMENTS .......................................................................................... - 59 - EDUCATIONAL CIM .................................................................................................................................... - 59 - INDUSTRIAL TRAINING CIM.......................................................................................................................... - 60 - EDUCATIONAL AND INDUSTRIAL CIM ............................................................................................................. - 60 - ABOUT INTELITEK ....................................................................................................................................... - 60 - CIMFLEX COMMUNICATION AND HIERARCHY .................................................................................................. - 61 - OPENCIM MANAGER ................................................................................................................................. - 62 - OPENCIM SCHEDULER/GANTT ..................................................................................................................... - 64 - OPENCIM CELL CONTROLLERS ..................................................................................................................... - 64 - OPENCIM GRAPHICS SIMULATION AND TRACKING ........................................................................................... - 65 - OPENCIM – THE STUDENT’S ADVANTAGE ...................................................................................................... - 67 -

SCOPE OF SUPPLIES ............................................................................................................................ - 68 -

STATION 1 – AUTOMATED STORAGE & RETRIEVAL SYSTEM (ASRS) ..................................................................... - 69 - STATION 2 – MACHINE TENDING STATION, ROBOT & CNC MILLING CENTER ........................................................ - 70 - STATION 3 – MACHINE TENDING STATION, ROBOT & CNC TURNING CENTER ....................................................... - 72 - STATION 4 – ASSEMBLY & QUALITY CONTROL (QC) WITH SCARAROBOT .......................................................... - 74 - STATION 5 – MANUAL AND ASSEMBLY PROJECT STATION .................................................................................. - 76 - STATION 6 – AUTOMATED WELDING SYSTEM WITH ROBOT ............................................................................... - 78 - CLOSED LOOP CONVEYOR ............................................................................................................................ - 80 - PROGRAMMABLE LOGIC CONTROLLER (PLC) ................................................................................................... - 82 - PALLET TRACKING (STOP STATIONS) .............................................................................................................. - 83 -

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Introduction

Mechatronics

As consumers increasingly depend and demand intelligent and multifunctional machines and devices, Mechatronics has become a decisive factor in the highly competitive international marketplace.

Mechatronics a multidisciplinary combination of Electrical, Mechanical and Control technology, aimed at generating a synergistic effect from the combination of these technologies.

For companies to achieve and maintain competitiveness, they require engineers and technicians with training in Mechatronics principles and practices, whose understanding in integrates systems allows them to effectively contribute to the design, engineering and manufacturing processes.

Intelitek's Mechatronics training concept is a comprehensive yet flexible approach to educating students in the principles and applications of new and integrated technologies, in a multidisciplinary approach.

Our hands-on training systems encompass software, hardware, curriculum, multimedia and problem- solving projects. We provide turnkey services, including lab design, installation, training and after-sales support.

Intelitek's technology training systems can be purchased in any quantity or combination, to equip a lab for a specific discipline or to create an interdisciplinary lab shared by faculties and departments.

Regardless of students' specific educational or career paths, Intelitek's Mechatronics training systems will prepare them for the challenges of modern industrial environments.

About Intelitek

With thousands of Automation and Mechatronics installations worldwide, Intelitek is the proven leader in Mechatronics technology training.

Intelitek is a world-leading developer, producer and supplier of Engineering and Manufacturing technology training systems. Our broad product line spans lab equipment for Hydraulics, Pneumatics, PLCs, Sensors, Quality Control, Power Electronics, Motor Control, Mechanical trainers, CAD, CAM, CNC, Robotics, Machine Vision, FMS, CIM, and more.

Our training equipment is designed to provide students Industry Quality equipment, while provide a safe training environment.

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Intelitek supports its range of lab products with LearnMate, a complete E-Learning package that includes content modules, LearnMate's Learning Management System (LMS), and LearnMate Live/TrainNet, a live (synchronous) Distance Learning platform.

Intelitek's unique Blended Learning approach offers a complete learning solution, with customizable packages for various levels of learning, including:

State-of-the-art lab equipment for industrial-level "hands-on" training

LearnMate e-learning content that enables students to experience a range of technologies through "virtual hands-on" practice, using high-level, interactive animations

3D simulation software that enables students to program and practice with industrial-level simulations of various manufacturing technologies and environments.

Intelitek's Blended Learning approach provides the most resource-efficient solution for engineering and manufacturing technology training.

Intelitek's customers include middle schools, high schools, technical colleges, universities, graduate research institutes and industrial training facilities around the world.

With many new jobs opening s in the Mechatronics field, Intelitek’s Mechatronics training solutions are the ideal tools to providing students the best multidisciplinary skills required to enable them to get a better and higher paid jobs in industry.

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LearnMate LearnMate Blended Learning Solution-The heart of Intelitek’s Blended Learning product offering.

Intelitek Mechatronics solutions are provided with comprehensive LearnMate E-Learning content/Curriculum, in the following recommended topics:

Fluid Power

Robotics

CNC Turning and Milling

Process Control

PLC Technology

Sensor Technology

Quality Control

Other topics available

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LearnMate Content is the best available solution for Blended Learning environments, offering both Virtual and Lab Content. Virtual Content allows students to explore technical skills via high quality animations and 3D simulations. Lab Content allows students to master concepts with robust industrial-grade, yet student friendly laboratory hardware. The integration of both platforms and methodologies makes Intelitek’s state-of-the-art blended approach so powerful and unique to the marketplace.

Over 100, multi-level courses teaching engineering, automation and technology skills identified as critical to current and forecasted industry career shortages.

High-quality, engaging content features an unprecedented level of interactivity and virtual hands-on exploration.

Detailed correlation and tracking of state and national Science, Technology, Engineering, and Mathematics (STEM) and language arts standards, as well as national skill standards such as ITEA, MSSC, and more.

Frequent assessments and quizzes reinforce understanding and gauge retention throughout the learning process, while reporting demonstrates quantitatively that academic learning has been achieved.

Flexible with options for seamless integration with hardware operation, optionally allowing for a completely virtual deployment.

Proven track record for success.

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In order to enable students to manage their learning process and instructors to manage entire class/lab students’ activities, the LearnMate system provides a comprehensive Learning Management System (LMS).

LearnMate’s Teacher and Administrator Advantages

The LearnMate Learning Management System (LMS) is the dashboard to your Blended Learning program, delivering curriculum, providing data to measure student progress, while enabling seamless learning management for teachers and administrators.

Real-time tracking and reporting via the system’s 40+ built-in reports, pinpointing student and school/ class progress, improvement and skills gaps.

Tool for easy and flexible upload of various skills standards that can be easily mapped to content competencies.

Assessment and reporting tools provide quantitative evidence that learning is taking place.

Rubric-based grading on assignments, with the ability to define grading guidelines for each level of the rubric on a per criterion basis.

Certification: Preparation of individualized certificates for students who have met or exceeded a pre-defined grade threshold.

Easy authoring and test builder, of web-based content, tests and assignments.

Content delivery mechanism guarantees a consistent curriculum implementation across multiple classes, schools and districts.

LearnMate packages include teacher training, ongoing support, updates, and initial classroom configuration such as student roster input, class setup, tailored curriculum plans, and more.

Simple installation on a classroom or school server, with access via LAN, WAN or Internet.

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LearnMate’s Student Advantages

LearnMate LMS serves as the students’ learning dashboard, providing the following advantages:

Real-time access to content, assignments, tests, grades, chats, forums, mail, personalized calendar, and more.

Personalized approach improves skills levels by accommodating individual learning styles.

Launch pad to LearnMate Content, with easy course navigation and tracking of individual progress.

Rich in interactive animations and simulations, LearnMate Content calls for continuous student involvement in the learning process, thereby increasing knowledge retention.

Ability to launch software training applications from within the content window enables students to practice with 3D Virtual Environment, while reviewing the content.

Content delivery mechanism guarantees a consistent learning experience for all students.

LearnMate Author

LM Author is an easy to use e-learning authoring tool that enables anyone to create SCORM compliant content.

Fully SCORM-compliant: Create SCORM-compliant, AIC Compliant, 508c capable curriculum, tests and assignments for use in any SCORM-compliant LMS.

Powerful Scenario-building: Make the pathway through content contingent on student responses.

Intuitive page layout: Apply more than 25 customizable page templates.

Automated content building: Create online courses from PowerPoint automatically.

WYSIWYG editing: Intuitive control over formatting, including tables and pictures within text and spell check.

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Fluid Power

HydraFlex-Hydraulics Training System

The HydraFlex hydraulics training system combines hardware and software to give students complete hands-on experience in the design and construction of hydraulic circuits commonly used in industrial applications.

The module includes a slotted aluminum training panel with a wide assortment of industrial grade hydraulic components. Students can mount and configure components on the panel in order to create a variety of applications. Students can connect different components, change physical parameters and observe system responses. The unique combination of software and industrial equipment allows students to test and troubleshoot simulated circuits before hardware connections are made.

HydraFlex panel circuits can be designed and simulated by means of the HydraMotion software. HydraMotion is a hydraulics CAD, simulation and operation software package. As a computer aided design tool, HydraMotion teaches students how to design and operate hydraulic circuits. Its HMI animation provides a working simulation of circuit operation and allows students to observe the effectiveness of their hydraulic circuit designs.

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Software features include:

Hydraulic circuit computer-aided design (CAD) tool.

Components selected from a complete component library.

Components placed on screen, resized and repositioned through point and click mouse operation.

Hydraulic connections drawn by point and click mouse operation.

Cross-section and schematic views.

Ladder diagram programming and execution in simulation mode.

Simulation of hydraulic circuits.

Sequence time diagram display in simulation mode.

Standard Components in HydraFlex Hydraulics Training System

Slotted Panel, single- or double-sided

Hydraulic Power Pack

Oil Collection Tray

Double-Acting Cylinders

4/3 Selector Valve, Closed Center

4/3 Selector Valve, Open Center

Two-Way Flow Control Valve

One-Way Flow Control Valve

Pressure Relief Valve

Pressure Reducing Valve

Flow Meter

Pressure Gauge

Manifold

T-Connectors

Hoses

Temperature Gauge

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Optional Components for Advanced Hydraulics Training

Hydraulic Motor

2/2 Solenoid Valve, Spring Return

4/2 Solenoid Valve, Spring Return

2/2 Roller Valve

2/2 Selector Valve

3/2 Selector Valve

4/2 Selector Valve

4/2 Roller Valve

4/3 Selector Valve, Tandem Center

Shut-Off Valve

Single-Acting Cylinder

Hydraulics Study Topics

Basic Hydraulic Circuits

Hydraulic Principles, Symbols and Standards

Types and Properties of Hydraulic Fluids

Hydraulic Pumps, Power Packs

Fluid Storage and Conditioning

Transmission of Fluid

Hydraulic Cylinders

Hydraulic Motors

Directional Control Valves

3-Way Flow Control Valve

Flow Divider Valve

Non-Return Check Valve

Non-Return Pilot Valve

Pressure Relief Sequence Valve

Coiled Hoses

Cross-Connectors

Quick Release Couplings

Quick Release Couplings, Swivel

Cylinder and Loading Weight

Pressure Filter

Pressure Control Valves1

Flow Control Valves

Metering with Flow Controls

Sequencing Circuits

Rapid Traverse and Feed Circuit

Counterbalance Circuit

Uploading Circuits

Regenerative Circuits

Deceleration and Braking

Troubleshooting Circuits

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PneuFlex-Pneumatics Training System

The PneuFlex pneumatics training systems combines hardware and software to give students complete hands-on experience in the design and construction of pneumatic circuits commonly used in industrial applications.

The module includes a slotted aluminum training panel with a wide assortment of industrial grade pneumatic components. Students can mount and configure components on the panel in order to create a variety of applications. Students can connect different components, change physical parameters and observe system responses. The unique combination of software and industrial equipment allows students to test and troubleshoot simulated circuits before hardware connections are made.

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PneuFlex panel circuits can be designed and simulated by means of the PneuMotion software. PneuMotion is a pneumatics CAD, simulation and operation software package. As a computer-aided design tool, PneuMotion teaches students how to design and operate pneumatic circuits. Its HMI animation provides a working simulation of circuit operation and allows students to observe the effectiveness of their pneumatic circuit designs.

Software features include:

Pneumatic circuit computer-aided design (CAD) tool.

Components selected from a complete component library.

Components placed on screen, resized and repositioned through point and click mouse operation.

Air connections drawn by point and click mouse operation.

Cross-section and schematic views.

Ladder diagram programming and execution in simulation mode.

Simulation of pneumatic circuits.

Sequence time diagram display in simulation mode.

Slotted Panel, one-sided or double-sided

Conditioning Unit

Double-Acting Cylinder

Single-Activing Cylinder

Single Air Pilot Valve

5/2 Double Air Pilot Valve

3/2 Mushroom Push Button

3/2 Lever Valve, Manual Return

3/2 Double Roller Lever Valve

3/2 Pneumatic Valve

Pneumatic Time Delay Valve, On-Delay

AND Gate

OR Gate

NOT Gate

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Manifolds

T-Connectors

Connectors

Quick-Couplers

Tubing

Optional Components for Advanced Pneumatics Training

Pressure Gauge

Pressure Regulator Valve with Gauge

Quick Exhaust

Linear Drive

Pneumatic Motor

Pneumatic Semi-Rotary Drive

3/2 Lever Valve, Spring Return

3/2 Pneumatic Valve, Spring Return

3/2 Roller Lever Valve, One-Way

5/2 Pneumatic Valve, Spring Return

5/2 Selector Valve

5/3 Pneumatic Valve, Closed Center

5/3 Pneumatic Valve, Open Center

One-Way Flow Control Valve

Two-Way Flow Control Valve

Shuttle Valve

Dual Pressure Valve

Pneumatic Time Delay Valve

Pneumatic Sequence Valve

Air Pressure Accumulator

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Vacuum Generator and Pad

Vacuum Control Unit

Pneumatic Proximity Sensor

Optical Pressure Indicator

Pneumatic Pressure Sensor

Pneumatic Counter

Quick Connect Swivel

Manifold with Slide Valve

Emergency Pushbutton Valve

Pneumatics Study Topics

Introduction to Basic Pneumatics

Air Vacuum Generation

Directional Control Valve - Single Acting Cylinder

Directional Control Valve - Double Acting Cylinder

Application of Logical OR

Application of Logical AND

Pneumatic Proximity Sensor

Linear Actuator - Directional and Speed Control

Serial Linear Actuator Circuit

Parallel Linear Actuator Circuit

Basic Controls of Rotary Actuators

Indirect Control Using a Pilot Operated Valve

Rotary Actuator Bidirectional and Speed Control

Speed Control Methods

Controls with a Number of Cylinders

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PLC Technology

PLCLine - Programmable Logic Control Training Panel

The PLCLine training panel serves to demonstrate and teach the principles of Programmable Logic Controllers and sequence control systems. The system is suitable for teaching the fundamentals of PLC at both basic and advanced levels.

The components are permanently mounted on the panel, yet can easily be coupled, activated and controlled in numerous configurations.

The panel is controlled with an actual industrial PLC, such as the Allen Bradley MicroLogix series.

PLCLine Training Panel

Aluminum, table-top training panel

Dimensions: W=600 mm, H=560 mm (W=23.6", H=22")

Panel can be laid flat, raised to any angle, or wall-mounted

Components are permanently mounted on the panel

Components are easily coupled, activated and controlled in numerous configurations.

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DC servo motor

24 VDC servo motor

Drives lead screw

Direction of motor revolution determined by polarity of the operating voltage

Optical encoder unit

One-slot rotating disk with photoelectric sensor

Supply voltage: 5 to 24 Vdc ג³ײ€ š ±10% ֲ ²ײ

Current: 100mA

NPN, Normally Open (sink)

Lead screw

Lead screw with a nut is connected to the motor output shaft by means of a coupling

Lead screw converts rotary motion of the DC motor into linear motion of nut

Travel distance of nut is measured on panel

Nut detection: mechanical limit switch, inductive proximity sensor

Output lamps

Light up when 24VDC is connected to the panel Input socket

Supply voltage: 24 VDC

Power: 2 W

Current: 83 mA

Buzzer

Buzzer sounds when 24VDC is connected to the panel Buzzer socket

Supply voltage: 24 Vdc

Current: 10mA

Solenoid

Tubular solenoid housed in a mild steel case

Coil is energized when solenoid input socket is connected to 24VDC

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Pushbutton/toggle switches

When pushed to one side, these three switches are activated momentarily; then they return to the middle position (pushbutton function)

When pushed to the other side, these switches remain activated (toggle function). They must be manually toggled back to the middle position.

Operating voltage: 0-250 V

Current: 10A

Limit switch, small

When the nut on the lead screw applies force to the limit switch's actuator (the roller lever) the switch is activated

Normally open

Limit switch, large

This switch is activated when the stroke of the solenoid plunger applies force to the actuator (hinge lever)

Normally open

Inductive proximity Sensor

This sensor can be moved horizontally within the bracket slot. It can also be adjusted vertically.

The switch is activated when the sensor detects an electrically conductive material (such as the ferrous nut on the lead screw)

When the electrically conductive material is removed from the sensor's field, the switch reverts to its initial state

Supply Voltage: 10-30 Vdc

Maximum Consumption: 200mA

NPN, Normally Open (sink)

M12 thread

Length: 50 mm

Normal Operating distance: 6 mm

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PLC

MicroLogix 1000

10 inputs, 24 VDC sink/source

6 relay outputs

RS232 and DH485 communication

Power supply 20.4-26.5 VDC

1K EEPROM Memory

Banana plug cables

Universal flexible lines with 4 mm banana plugs

Supply voltage: 24 VDC

Current: 10A

Topics of study

PLC 1: Fundamentals of Ladder Logic

Examining Input/Output Relationships

PLC Monitoring Tools

Writing and Simulating a Basic Ladder

Diagram

Project: Controlling a Sorting System

NOT Logic

AND Logic

OR Logic

Project: Arsenic Filling Station

Latching and Unlatching Outputs

Improving Elevator Control

One Shot Rising

Timer On Delay

Timer Off Delay

PLC 2: Advanced Ladder Logic

Bits and Words

Counter Up and Reset

Counter Down

Project: Implementing CTU and CTD

The Equal (EQU) Instruction

The Not Equal (NEQ) Instruction

Project; Applying Equal and Not Equal

The Less Than (LES) Instruction

The Greater Than (GRT) Instruction

Project: Implementing GRT and LES

The Move (MOV) Instruction

The Add (ADD) Instruction

The Subtract (SUB) Instruction

Power supply unit

Output voltage: 24 VDC

Output current max.: 2A

Safety

Certified for CE safety compliance

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Quality control Technology

Machine Vision System-ViewFlex

The system includes ViewFlex interactive vision software that is based on the Inspector image processing engine. The system also includes a USB digital color camera that provides both still and video images.

ViewFlex can be used for stand-alone vision operations, or integrated in CIMflex systems for vision-based quality control application, or coupled with SCORBOT robots for vision- guided robotic tasks and QC processes.

The advanced features of ViewFlex allow users to implement scientific and industrial applications. ViewFlex software offers an extensive set of optimized functions for image processing and enhancement, blob analysis, gauging and measurement, and pattern matching. The system supports applications such as precision measurement, flaw detection and assembly inspection to enable compliance with exacting quality requirements.

ViewFlex enables students to design and develop their own vision applications using the software's Visual Basic for Applications (VBA) compatible scripting environment. The software can also interact with other Windows applications using OLE/Automation.

Whatever the configuration or application, ViewFlex is designed to ensure students' success in learning and applying machine vision technology.

Features

User interface and image manipulation

Easy-to-use interactive work environment

Control scripts using custom dialog boxes

Display color and monochrome images in a variety of predefined or custom formats

Load and save images in many file formats (e.g., BMP, JPG, TIFF)

Record and playback image sequences using AVI and multi-page TIFF file formats

Annotate images with text and graphics

Create and manage image databases

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Image processing tools

3 colors histogram (display as bar, line or data)

Extract band operation

Filters: Predefined (Erode, Dilate, Open, Close, etc.) and User defined

Threshold: (Band reject, Band pass, Low pass, High pass)

Fast Fourier transformations

Define and process non-rectangular regions of interest

Image analysis tools

Color image analysis

Pattern matching (with mask and rotate operations)

Blob analysis

Part identification by blob statistics

Calibration (compensation for aspect ratio, rotation and other spatial distortion)

Measurements (distance, angle, and area measurements with sub-pixel accuracy; measurements in real world units)

Automatic movement detection.

Full support for video applications

Take snapshots manually and automatically

Record a video (and audio; requires Windows compatible sound card with speakers and microphone)

Create a movie

Full support for Web applications

(Requires ISP, 28.8 Kbps or faster)

Make and send email postcards

Create web pages that incorporate videos, images, and/or sounds

Make Internet video phone calls

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Open environment

Easy acquisition of images from a variety of sources (USB camera, camcorder, VCR, industrial video camera)

Easy integration with other Windows applications (client/server) using OLE/Automation: send vision data (OLE); call vision functions from users code (OCX); call user functions from the vision system (script, DLLs)

Results easily transferred to Microsoft Excel or other Windows applications

Automate routines with Microsoft Visual Basic or C compatible scripting

Integration with Intelitek and OEM products

Supports all controllers

Color USB camera

1.3 Mega pixel (1280 x 1024) CMOS sensor

USB 2.0 connection (backward compatibility to USB 1.1 with performance and functionality compromises)

Image format: BMP, JPG

Video format: AVI, WMV

Frame rate: 30 fps

24-bit true color

Auto exposure, white balance and color control

Adjustable focus ring

f/1.6: 5 element glass lens

On/Off indicator

Cable 1.5 m

Computer Requirements

Current software version

3.2

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Release notes

ViewFlex 2.9 bug fixes only.

ViewFlex versions 2.8 and later support SCORBOT-ER 4u (Controller-USB) as well as all other robots (Controller-A, Controller-B and Controller-PC).

Versions 2.8 and later are compatible for use with both the Intel Pro PC Camera and the Veo Velocity Connect camera.

PC requirements

Pentium III 750 MHz, 256 MB RAM, 300 MB available on the hard disk, USB 2.0 port, CD-ROM drive or network access for installation

Operating system: Windows 98/2000/XP (when used with Intel Camera)

Operating system: Windows 2000/XP (when used with Veo Camera)

For integration with SCORBOT-ER 4pc, 2 networked PCs are recommended: One PC for robot and ViewFlex software; same as above, except: Windows 95/98, ISA card, no USB required. Second PC for camera; per system requirements.

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Mechanical Measurement and Quality Control

Mechanical Measurement and Quality Control gives students a solid foundation of knowledge and skill in performing measurements and calculations. Students learn to use precision measurement tools, such as steel rule, tape measure, protractor, micrometer, height gauge, various calipers and dial indicators.

Students learn how to collect data on a sample and calculate the mean, median and standard deviation. They also learn how these concepts relate to statistical sampling, tolerance and quality control. The training package includes statistical process control (SPC) software that allows students to collect and display measurement data in a graph or spreadsheet.

Students gain proficiency in reading mechanical drawings, in selecting the proper tools for inspecting parts and in preparing quality control/inspection reports.

Specifications

Measuring devices (Note: USA and International versions differ slightly.)

300 mm steel ruler

6"/150 mm steel ruler

16'/5 m tape measure

1"/25 mm micrometer

6"/150 mm dial caliper

6"/150 mm electronic digital caliper

6"/150 mm Vernier caliper

4"/100 mm inside caliper, not graduated

4"/100 mm outside caliper, not graduated

Dial indicator (with attachment to enable mounting on height gauge)

6"/150 mm digital height gauge

Clamp (to enable mounting of dial indicator on height gauge)

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Protractor

5-piece gauge block set

11-piece plug gauge set

Granite surface plate

Ground slotted angle plate

Angle plate

12" wooden ruler (USA only)

Feeler gauge set (6 leaves) (USA only)

Additional components

Tool storage case for all instruments

PVC tube assembly (capped pipe) for lab experiments

Aluminum bracket for lab experiments

Millimeter/inch equivalents charts (in Student Book)

Tool usage educational charts (in Student Book)

Inch/metric tap drill sizes and decimal equivalents wall chart

Inch/metric tap drill sizes and decimal equivalents card

"Tools and Rules for Precision Measurement" booklet (USA only)

Cable and adapter

Software

Statistical process control (SPC) software

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Learning & Management Tools

Topics

Getting Started

Accuracy, Precision and Measurement Tools

Units of Measurement and Conversion

Fractions, Decimals, and Rounding

Scaled Measurement Tools

Vernier, Dial, and Digital Calipers

Micrometers

Height Gauges and Dial Indicators

Fixed Gauges

Transfer Measurement Tools

Statistical Analysis

Statistical Process Control

Nominal Dimensions and Tolerance

Parts Inspection and Inspection Reports

Conclusion

Content format and delivery

Delivered to student desktops via the Internet or LAN network

Interactive, multimedia format with high-quality graphics, animations, video, audio and demonstrations that teach complex procedures and show real-world applications

Contains small, easily assimilated segments of instruction

Contains approximately 15 activities, each of which provides 45-50 minutes of learning content

Each activity clearly defines learning objectives, materials required, related competencies and skills, self-check assessments, background and theory, and detailed procedures in the form of tasks

Includes computer-based tests and self-check assessments using many types of questions, such as multiple-choice, true/false, fill-in-the-blank, drag and drop, hotspot

Includes subject-related glossary and set of resource links

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Instructor resources (as appropriate)

Hardware and/or software installation and operation guides in printable format

Programming and/or project solution files

Learning management system

Grade tracking and automatic grade recording

Detailed tracking of competencies and skills

Tracking of module activity at both exposure and mastery levels

Easy to use content authoring tool for creating and editing SCORM-compliant course content; supports numerous multimedia file formats

Assessment utility enables nine types of questions, linking to multimedia files, hints, objectives or competencies, and answer feedback

Over 30 predefined reports (e.g., grades, transcripts) with filters to generate specific data output

Security settings to ensure protection of content and records

Collaboration tools include chats, bulletin boards, internal messaging

Computer Requirements

For launching content module

Pentium 400MHz or faster

Windows 9x/ME/NT/2000/XP, Mac OS 8.0

SoundBlaster 16 compatible sound support

Microsoft Internet Explorer 6.0+ or Netscape Navigator 4.5+

Flash 6.0, Java and Javascript enabled

56 Kbps bandwidth

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Sensor Technology

SensorLine – Sensor technology

The Sensor Technology training system introduces students to the use and applications of sensor technology in manufacturing processes.

This training system features SensorLine, a benchtop training panel with a number of devices that can be activated and controlled in various configurations. The training package includes a power supply and elements for triggering the sensors, such as a light source, a light filter, an optic fiber cable, magnets, an air pump, and aluminum, iron, wood, and plastic blocks. Students connect different components, change physical parameters and measure sensor response.

By designing and assembling basic control circuits using the sensors, students learn how digital and analog sensors function. Students also learn how a sensor’s analog signal is converted to a digital output.

Intelitek’s pre-engineering and technology training programs prepare students with the technological knowledge, skills and competencies crucial for successful careers in modern

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industrial environments. Students are actively engaged in authentic applications and experiences that integrate learning across academic disciplines.

Intelitek labs include tekLINKs, turnkey training packages based on industrial-grade equipment, simulation control software, the LearnMate learning management system (LMS), and instructionally-sound LearnMate content modules delivered via Internet, LAN or CD-ROM.

Supported and enriched by LearnMate’s resources and capabilities, Intelitek offers the benefits and advantages of blended learning – an approach that combines Internet browserbased delivery of conceptual topics, procedures and process simulations with hands-on lab work to bring the best of both worlds to students.

Contact Intelitek or visit our website to learn how we can help you prepare today’s students for tomorrow’s careers.

SensorLine Training Panel

Aluminum panel, 23.6" x 17.7" (600 x 450 mm), with electric components and circuitry:

Inductive proximity sensor

Contact sensor

Magnetic reed sensors (2)

Light transmitter, receiver and dimmer

Pressure pump, gauge and sensor

Mounting plate and D9 connector for additional sensors

Buzzer

Lamps (2)

Relay Unit

Storage bag with lab accessories:

Mirror

Triangular metric ruler (with right angle)

Materials: clear plastic, tinted plastic, dark plastic, aluminum, green wood, small and large iron.

Permanent magnets

Optic fiber cable

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Banana plug cables

Voltmeter

5 spare 0.5A fuses

12 Vdc 2A power supply unit

Ordering Information

Sensor Technology includes:

SensorLine training panel

Voltmeter

Accessory pack with experiment materials

Installation and operation manuals

Curriculum content module: Sensor Technology

Optional

Proximity capacitive sensor

Temperature probe

Proximity optical diffuse reflective sensor

Learning Management

LearnMate LMS is a learning management system that manages all aspects student learning, activity and progress as well as content creation, development and delivery. It allows instructors to manage classroom and lab activities, and to track students’ performance and scores. The system’s authoring tool allows instructors to modify and expand curriculum content. LearnMate LMS also enables interaction and collaboration of students and instructors in virtual learning communities.

Computer Requirements (PC not included)

See our website, www.intelitek.com for latest specifications.

Curriculum

Introduction to Sensors

Contact Sensors

Digital Light Sensors

Analog Light Sensors

Reed Switch Sensors

Logic AND Circuits

Logic OR Circuits

Relays - Logic NOT Circuits

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Inductive Proximity Sensors - Introduction

Inductive Proximity Sensors - Applications

Pressure Sensors

On-Off Control Systems

Using an Optic Fiber as a Conductor

Control Circuit Design

Conclusion

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Industrial Electronics

Motor control training system

JobMaster JM04 Motor control training system guides students through hands-on activities using common industrial motors, including three-phase, stepping motor, DC separately excited motor. From wiring motor circuits to preventive maintenance and troubleshooting, students gain practical experience in all aspects of industrial motor operation, including connecting and operating a three-phase motor, troubleshooting and testing motors with adjustable loads includes the following Experiments:

(1) Motor drive

(2) Unidirectional

(3) Forward and backward rotating

(4) Y/∆ partial-voltage starting

(5) Plug braking

(6) Dynamic braking l

(7) Double-control motor control circuit

(8) Starting-in-order motor control circuit

(9) Back-forward-rotating motor control circuit

(10) DC motor (generator) control circuit

(11) Research of motor characteristic curve

(12) Stepping motor control circuit

(13) Research of current transform

(14) Single-phase Watt-hour meter and range expansion

(15) Three-phase Watt-hour meter and range expansion

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The skills-based curriculum presents hands-on activities using industrial grade electrical components mounted on some 20 Flexponent™ panels which attach to the JobMaster Learning Station (not included). Panels are easily added and exchanged allowing the workspace to be re-configured as students progress through the course.

Core concepts are taught through self-paced e-learning curriculum. All the necessary resources, including printable instructions, wiring diagrams and troubleshooting charts, are available online, ready for use at the JobMaster Learning Station.

Instructors are also provided comprehensive resources, including a detailed instructors’ guide. Teachers’ versions of schematics and wiring diagrams as well as tips and tricks are all one click away.

With JobMaster, you can be sure your training program will deliver the skills needed for success in automated manufacturing careers!

Typical JM04 Flexponent™ Panels

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JM04 Flexponent™ Equipment List

Description Specification Quantity

Three-phase air switch 1

Three-phase fuse 1

AC contactor 3

Thermal relay 2

Time relay 1

Button switch 2

Limit switch 1

Dynamic braking board 1

DC stabilized voltage supply 1

Stepping motor drive 1

Stepping motor 1

DC motor control unit 1

Rheostat 1

Bulb board 1

Single-phase watt-hour meter 1

Three-phase watt-hour meter 1

Current transformer 1

Hall sensor speed testing device 1

Three-phase AC motor 2

Speed relay 1

DC separately excited motor 2

Shaft-coupling 1

Motor connecting components 3

Protection cover 1

Safety bridging plug B511 60

Safety connecting lead 50cm 30


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Electric and electronic training system

JobMaster -6A

JobMaster -6B

The skills-based curriculum presents hands-on activities using a digital multimeter, Oscilloscope and other industrial-grade electrical components. JobMaster -6A is mounted on 25 (included) Flexponent™ panels and JobMaster -6B is mounted on 18 (included) Flexponent™ panels. The panels attach to the JobMaster™ Learning Station (not included). Panels are easily added and exchanged allowing the workspace to be re-configured as students progress through the course.

Core concepts are taught through self-paced e-learning curriculum. All the necessary resources, including printable instructions and wiring diagrams are available online, ready for use at the JobMaster Learning Station.

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JobMaster -6A, Electric and electronic training system, introduces students to fundamental electrical concepts including:

(1) Research of the characteristic of power component

(2) Research of trigger circuit

(3) Controllable rectifying circuit

(4) DC chopper circuit

(5) Single-phase AC voltage regulating circuit

(6) Inverter circuit analysis

(7) Failure diagnosis of dimmer circuit

Typical JM06A

Flexponent™

Panels

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JM06A Flexponent™ Equipment List


Three-phase transformer 1

Fuse 1

Three-phase rectifier 1

Filter 1

Characteristics of power semiconductor

1

Diode 3

MOSFET*4 1

Thyristor*6 1

IGBT 1

Thyristor with quenching circuit 1

Fault simulator phase control 1

DC power supply 1

DC Adjuster 1

Trigger point limiter 1

control unit two pulse 1

control unit PWM, PFM 1

control unit six pulse 1

Bulb sockets 3 fold(40W) 1

Load, resistor 1

Load, R/L/C 1

AC/DC AV meter 2

4 channel isolation amplifier 1

BNC connecting lead for Oscilloscope 2

Bridging plug B513 2



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Connecting lead 100cm 6




Experiment accessories


Experiment table 1.6M×0.8 M 1

L-type frame 1.5M×3 level 1

Instrument holder 1

JobMaster -6B, Electric and electronic training system, introduces students to fundamental electrical concepts including:

(1) Power components prior acknowledgement

(2) Rectifier circuit

(3) DC chopper circuit

(4) Sine inversion circuit

(5) Switching power supply

Typical JM06A Flexponent™ Panels

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JM06B Flexponent™ Equipment List



Fuse 1

Three-phase rectifier 1

Filter 1

IGBT*4 1

MOSFET*4 1

Diode 3

SPWM filter 1

Bulb socket(36v bulb) 1



Chopper load 1

Drive unit 1

AC/DC AV meter 1

DC power supply 1

Control unit PWW 1

Switching power supply 1



Safety bridging plug（black） B511 10






BNC connecting lead for Oscilloscope 2

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L-type frame 1.5M×2 level 1

Instrument holder 1

Electrical Transmission Training System

JobMaster 07, Electrical transmission training system guides students through hands-on activities using industrial motor controls. From wiring motor control circuits to troubleshooting, students gain practical experience in all aspects of industrial motor control, including testing and resetting overload protection, operating a three-phase reversing starter and troubleshooting a three-phase motor control circuit.

The skills-based curriculum introduces students to fundamental electrical concepts including:

(1) DC motor working characteristic

(2) Three-phase asynchronous motor working characteristic

(3) Three-phase asynchronous motor frequency conversion and speed control

(4) Open-loop PWM DC pulse width speed control

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(5) Reversible rotating speed feedback PWM DC pulse width speed control

(6) Reversible PWM DC pulse width speed control with rotating speed and current both closed-loop

All the Experiments are taken on 29 mounted included Flexponent™ panels which attach to the JobMaster Learning Station (not included). Panels are easily added and exchanged allowing the workspace to be re-configured as multiple students' progress through the course.

Core concepts are taught through self-paced e-learning curriculum. All the necessary resources, including printable instructions, wiring diagrams and troubleshooting charts, are available online, ready for use at the JobMaster Learning Station.



JM07 Flexponent™ Equipment List



Three-phase adjustable power supply 1

Fuse 1

DC power supply 1

DC Adjuster 1

Rectifier 1

Filter 1

IGBT*4 1

Gain and bias unit 1

PID regulator 1

Adaptive PI regulator 1

Drive unit 1

Three-phase coulometer 1

DC digital display AV meter 1

AC/DC AV meter 1

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Speed testing board 1

Current detection unit 1

Motor braking module 1

Frequency converter 1

DC Motor Control Unit 1

Digital input 1

Slide Rheostat 1







Typical JM07 Flexponent™ Panels

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Motor


DC motor 2

Three-phase asynchronous motor 1

Speed testing electricity generator 1

Stalling equipment 1

Shaft-coupling 2

Connecting gear profile 4

Protection cover 3




L-type frame 1.5M×2 level

1

Instrument holder L-type 1

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Basic Robotics training SCORBOT-ER 4u

The Versatile Training Robot

The SCORBOT-ER 4u robot is a versatile and reliable system for educational use.

The robot arm can be mounted on a tabletop, pedestal or linear slidebase. The robot's speed and repeatability make it highly suited for both stand-alone operations and integrated use in automated workcell applications such as robotic welding, machine vision, CNC machine tending and other FMS operations.

The robot is supported by RoboCell 3D graphic software that lets students design, create and control simulated industrial workcells. RoboCell is fully integrated with SCORBASE robotics programming and control software and provides dynamic simulation of the robot and workcell devices during position teaching and program execution.

The SCORBOT-ER 4u is a powerful tool for teaching science and technology in the classroom or lab. Many teachers have already discovered its potential in subjects such as:

Mathematics: Use the robot to demonstrate 3-dimensional space and coordinate systems.

Physics: Combine the robot with motion sensors and tracking software to measure and test physical properties such as speed, velocity and acceleration. Take advantage of the robot's open structure to observe and study the principles of power transmission.

Computer Science: Program complex conditional statements to solve logic problems such as the Hanoi Tower and have the robot execute the manipulation task.

Technology: Use the robot controller's digital and analog input/output capabilities to create and monitor systems controlled by physical properties such as light, temperature or sound.

With extensive curriculum and a wide range of accessories, the SCORBOT-ER 4u is the ultimate resource tool for robotics and technology training.

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SCORBOT-ER 4u Specifications

Mechanical Arm

Mechanical Structure Vertically articulated; open frame

Degrees of Freedom 5 rotational axes and gripper

Payload Capacity 2.1 kg (4.6 lb)

Axis Range

Axis 1: Base rotation 310°

Axis 2: Shoulder rotation +130° / -35°

Axis 3: Elbow rotation +130°

Axis 4: Wrist pitch +130°

Axis 5: Wrist roll 570°

Reach 610 mm (24") with gripper

Speed 700 mm/sec (27.6"/sec)

Repeatability 0.18 mm (0.007")

Position Feedback Incremental optical encoders

Homing Microswitch on each axis

Actuators 12 V dc servo motor on each axis

Gripper DC servo motor, 2-finger parallel

Gripper Jaw Opening 0–65/75 mm (2.6"/3") with/without pads

Transmission Gears, timing belts, lead screw

Weight 10.8 kg (23.8 lb)

Controller

Communication USB type A cable connection to PC;

Plug and play without rebooting

Inputs/Outputs 8 digital inputs; 4 analog inputs;

8 digital outputs (4 relay, 4 open collector);

2 analog outputs

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Microcontroller Full featured, NEC V853 RISC 32-bit microcontroller

Axis Servo Control Real-time; PID; PWM

Servo Axes 8 (robot arm, gripper and 2 peripheral devices)

User Memory Unlimited programs, program lines and variables, positions.

Position Definition Absolute, Relative, Cartesian, Joints, Encoders

Trajectory Control Joint, Linear, Circular

Speed Definition (software) 10 speed settings; travel time definition

Control Parameters 160 user-accessible parameters

Safety Features Emergency switch; short-circuit protection; automatic shut-down upon detection of impact, overheating, PC failure or communication error.

Software SCORBASE robotic programming and operation software.

RoboCell 3D graphic simulation software (optional), enables offline design and simulation of virtual robotic cell and online graphic tracking of actual cell.

Accessories (optional) Teach pendant, linear belt conveyor, rotary index table, linear slidebases, XY positioning table, parts feeders, sensors, I/O experiment table, pneumatic grippers, end effectors, machine vision system, workbenches, coordinate grid.

Manuals and Curriculum

User guides for all system components and software.

Activity Books and Teachers Guides:

Robotics and Materials Handling (2 units)

Automated Welding

Flexible Manufacturing Systems

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Advanced Robotics Training

SCORBOT-ER 9Pro

High Performance Robot for Industrial Training, with USB-Pro Controller

The SCORBOT-ER 9Pro is a five-axis vertically articulated robot designed for use in industrial training facilities. With the new state of the art USB-Pro controller, the ER9Pro is provided with multitasking, real-time control and synchronization of up to 8 axes, 16 digital inputs, 16 digital outputs, 4 analog inputs and 2 analog outputs.

The SCORBOT-ER 9Pro supports both stand-alone applications as well as sophisticated automated workcells. This robot system is an excellent teaching and training tool for the following reasons:

Physics and Mechanical Engineering students can study the robot’s industrial components and mechanical design, and master skills in the programming and control of robotic workcells.

Industrial Management students can configure, program and operate the SCORBOT-ER 9Pro in FMS workcells and CIM systems by integrating the robot with a wide range of peripheral equipment and end effectors.

Control Technology students can manipulate controller parameters and examine the effect of PID and other control parameters on capabilities such as accuracy, speed, repeatability and error correction.

Information Technology students can write executable programs for the robotic system in C++.

Mechatronics students can gain experience in and insight into the synergy of mechanical, electronic, and control technologies exemplified in this robot system.

Ideal for both industrial training and academic study, the rugged SCORBOT-ER 9Pro robotic system performs impressively.

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Specifications

SCORBOT-ER 9Pro Mechanical Arm

Mechanical Structure Vertically articulated; enclosed casting

Maximum Payload 5kg (11 lb) (with reduced acceleration)

2kg (4.4 lb) (Full speed)

Axis Movement

Axis 1: Base rotation

Axis 2: Shoulder rotation

Axis 3: Elbow rotation

Axis 4: Wrist pitch

Axis 5: Wrist roll

Range Effective Speed Maximum Speed

270° 80°/sec 140°/sec

145° 69°/sec 123°/sec

210° 77°/sec 140°/sec

196° 103°/sec 166°/sec

737° 175°/sec 300°/sec

Speed 1.9 m/sec (74.8"/sec)

Operating Radius 691 mm (27.2") without gripper

Number of Axes 5 rotational axes and gripper

Repeatability ± 0.05 mm (0.002")

Position Feedback Incremental optical encoders with index pulse on each axis

Homing Optical switch and encoder index pulse on each axis

Actuators 24VDC servo motor on each axis

Transmission Harmonic drives and timing belts


USB-Pro Controller

Type of control Real-time; PID; PWM

Servo axis drivers 8 axes for robot and peripherals

Path control Joint; Linear; Circular

Speed control 10 speed settings; Travel time definitions

Control parameters 160 parameters, many are user-accessible; Servo control; PID; speed; velocity profile; axis position error; gripper operation; impact; limit protection; homing; Cartesian calculations.

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Power requirements 110-220 VAC ±10%, 50/60Hz, 1000 W

Internal power supplies Servo: 48V

Digital: 5V/12V/24V

Microcontroller Microcontroller ARM7TDMI Processor: 32-bit RISC Architecture with 256 Kbytes of Internal High-speed Flash

Communication USB type A cable connection to PC; Plug and play without rebooting; Integrated RS232 for teach pendant;

Inputs 16 digital inputs: 24V max., high/low configurable;

4 analog inputs: input voltage 0-10V

Outputs 16 digital outputs: 24V max.; 4 relays; 12 open collector, sink/source configurable; 2 analog outputs: output voltage 0-10V

User power supply 12 VDC (1A) and 24 VDC (2A) terminals, for connection of remote switches, sensors, etc.

Programming SCORBASE for Controller-USB PRO software, with Multitasking – Up to 100 concurrent programs; In-program parameter manipulation; Built in Scripting; Online Graph With PWM and position error; RoboCell: 3D simulation software (optional); Teach pendant for Controller-USB PRO (optional); Programming Interface

Position definition XYZ coordinates; Joint coordinates (degrees); Encoder counts; Absolute and relative positions; In program position manipulation

LED indicators Main power, power on, communicating with PC; Motor on; Digital Inputs / Digital Outputs; Emergency


Dimensions 460x140x245 mm (18.1"x5.5"x9.6") Operating temperature

2° - 40°C (36° - 104°F)

Safety features

Certified for CE safety compliance;

Emergency switch on controller front panel/ Teach Pendant/remote; Input/Output short-circuit protection;

Over-current protection;

Communication error; impact; thermic overload

Gripper (not included in robot package)

Standard Options: Pneumatic: Max. opening: 64 mm (2.5");

DC servo: Max. opening: 70 mm (2.8")

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Automated Welding Station with SCORBOT-ER 9Pro

This automated welding station can be used as a stand-alone workcell, or integrated within a CIM system. When used in a CIM system, the robot loads and unloads parts to and from the CIM conveyor in addition to performing arc welding and part manipulation tasks.

The system complies with strict safety standards.

This welding station includes SCORBOT-ER 9Pro, a robotic system that combines an semi-industrial, articulated 5-axis robot arm with USB Pro Controller. This robot is ideal for small part handling, assembly, packaging and other small part applications.

This turnkey automated welding station gives students training and skills in robotic programming and control, and automated welding processes.

Specifications

Robotic system

SCORBOT-ER 9Pro mechanical arm

USB Pro controller

Pneumatic gripper for SCORBOT-ER 9Pro

Welding booth

Floor mounted, fully enclosed, fire-retardant

Extruded aluminum frame with sheet-metal walls and doors

Metal workbench surface

Metal service shelf

Dimensions: L=1.2 m, W=0.8 m, H=1.8 m (L=47², W=31², H=70²)

http://www.intelitek.com/ProductDetails.asp?Product_ID=18&CategoryID=3&Industrial=&Education=yes&category_str_id=3


http://www.intelitek.com/ProductDetails.asp?Product_ID=120&CategoryID=41&Industrial=&Education=yes&category_str_id=3;41

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Additional components for automated welding

MIG welder; gas metal arc welding (GMAW)

Welding gun holder

Gripper adapter for welding gun

Automated tool exchange enables alternating use of robot gripper and welding torch

Parts feeder

Jigs for T-joints, butt-joints and other welding applications; jigs are electrically isolated from the welding bench

Metal templates for holding parts for welding applications

Raw materials and parts for welding application

Safety

Filter-plated windows (Shade 10) for UV and eye protection

Complies with ANSI radiation standard Z87.1-1989

Welding operations stop automatically whenever any booth door is opened

2 emergency stop buttons halt robotic and welding operations

Required (not included)

Inert gas tank

Exhaust venting system

Optional

Computer workbench: extruded aluminum frame; formica tabletop; 800 mm x 600 mm

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Metal Cutting-CNC Turning Center

Intelitek CNC ProTurn 4500AC-S

Machine features

Brushless Spindle motor

Machine fully enclosed

Automatic safety door lock

Internal work light fixture installed inside the machine

High speed efficient and stable performance

Built in automatic diagnostics and power cut off protection functions

AC servo motors

Siemens control

Specifications for AC Motor drive machine

Swing over bed 250 mm

Swing over cross slide 110 mm

Max distance between centers 450 mm

Bed Width 135 mm

Spindle speed 100-3000 RPM

Spindle taper MT3

Rapid feed rate 5000 mm/min

Maximum Feed Rate 1270 mm/min

Max travel Z axis 320 mm

X axis 180 mm

X axis motor 200W

Z axis motor 400W

Automatic Tool position 4

Tool post angle 360 deg.

Tailstock taper MT2

Tailstock travel 50 mm

Position accuracy 0.015 mm

Position repeatability 0.01 mm

Spindle motor power 1000 W

Machine size 1460x760x1450 mm

Machine weight 440 Kg

Crate size 1630x1070x1686 mm

Gross weight 530 Kg

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Metal Cutting-CNC Milling Machine

Intelitek ProMill 5500AC CNC Machine

The Intelitek CNC ProMill 5500AC is a 3-axis (optional 4th rotary axis available) PC-based CNC milling machine with AC Servo control.

Machine features

Powerful brushless spindle motor

Automatic safety door lock

Additional power socket for computer

Work light fixture installed

Floor mounted machine

AC Servo motors & control

Specifications

Worktable size 550x160 mm

Worktable T-slot size 12 mm

No. of T-slot on table 3

Max. worktable load 35 Kg

Table travel – X axis 280 mm

Table travel – Y axis 120 mm

Head travel – Z axis 270 mm

X axis Motor 200W

Y axis Motor 400W

Z axis Motor 750W

Max travel speed (X, Y) 5000 mm/min

(Z) 3000 mm/min

Feed rate speed (X, Y, Z) 2000 mm/min

Throat 232 mm

Max. tool diameter 16 mm

Position accuracy 0.015 mm

Repeatability 0.01

Spindle taper MT3/R8/ISO30

Spindle Speed 100 – 5000 RPM

Spindle motor power 1000 w

Machine size (LxWxH) 870x690x1625 mm

Packing size (LxWxH) 1020x1000x1130 mm

Weight (N.W./G.W.) 210/260 Kg

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Flexible Manufacturing System (FMS) training

SCORBOT-ER 9Pro with eXpertMill VMC0600

This package introduces students to automated manufacturing technology. Using the benchtop eXpertMill VMC-0600 CNC Milling Machine fed by the intelitek's SCORBOT-ER 9Pro Robot, students develop state-of-the art machine integration skills.

With this package, students can:

Develop, verify and run EIA RS-274D G&M Code CNC programs.

Develop robotic programs by manually writing or by using the teach pendant.

Have the machines communicate in a true FMS integration like those found in industry.

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The system allows students to explore industrial manufacturing applications while learning the smooth integration of the mill and the robot through optimized CNC and robotic programming and accurate machine tending. By developing programs, recording precise robotic positions, accurately machining parts, and synchronizing mill and robot operation, students gain hands-on experience in advanced automation technology.

This package can be used as a stand-alone workcell, or integrated within a CIM system. The robot tends the CNC machine and performs other part manipulation and/or assembly tasks. When used in a CIM system, the robot loads and unloads parts to and from the CIM conveyor. The robot is mounted on a linear slidebase for mobility and larger work area.

The SCORBOT-ER 9Pro is a rugged robotic system that offers advanced robotic path control, speed and accuracy. With the new state of the art USB-Pro Controller, the ER9Pro is provided with multi-tasking, real-time control and synchronization of up to 8 axes, 16 digital inputs, 16 digital outputs, 4 analog inputs and 2 analog outputs. A hand-held teach pendant gives users direct control of the robot and peripheral axes and enables position recording and other workcell functions.

The proLIGHT 3000 turning center is a tabletop CNC lathe. Similar to larger industrial machines, the proLIGHT 3000 uses EIA, ISO, and Fanuc-compatible G&M code programs to cut parts in a variety of materials. The machine's software supports a number of programming modes, including linear and circular interpolation, multiple tool programming and canned cycles. The lathe can be equipped with an automatic tool turret or a quick change tooling system.

This turnkey MTS station gives students training and skills in CAD/CAM, CNC and robotic programming and control, and automated manufacturing systems.

The package includes the eXpertMill VMC-0600 Mill, the SCORBOT-ER 9Pro robot and all the accessories necessary for a robust automated manufacturing training package.

The specific package components are itemized below:

eXpertMill VMC-0600 Machining Center 10-0601-0001

Rapid Change Tooling package 10-5627-0000; End Mill Package 10-5120-0000; Engraver Tool Set 10-5710-0000; Name Plate Stock, 50 pieces 10-9170-0000; Machinable Wax Milling Stock, 50 pieces 10-9120-0000

Precision Pneumatic Vise 10-4702-0000

Air Compressor w/conditioning unit 10-4527-0000

SCORBOT-ER 9Pro

SCORBOT-ER 9Pro robotic system: mechanical arm and USB-Pro Controller

ScorbasePro software

Pneumatic gripper for SCORBOT-ER 9Pro

Teach pendant for USB Controller

Robot-CNC interface and cable

Linear slidebase for large robots : floor mounted, L=1.0m

http://www.intelitek.com/ProductDetails.asp?Product_ID=18&CategoryID=3&Industrial=yes&Education=yes&category_str_id=3





http://www.intelitek.com/products/product.asp?cid=1&pid=5&did=304&sid=304


http://www.intelitek.com/products/product.asp?cid=1&pid=4&did=294&sid=294


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CIMflex ─ the Ultimate in Computer Integrated Manufacturing Systems (CIM) for Training and Education Changing dynamics in world competition has manufacturers looking for ways to increase productivity. Manufacturers are implementing new technologies, installing automated systems, and adapting new management techniques and ideas to distinguish their companies and products, in increasingly competitive markets. A common goal behind this push is to link and integrate all the manufacturing pieces together, into Computer Integrated Manufacturing (CIM) systems.

In today’s industry, one can find the most modern machines, such as CNC Mills, lathes or Machining Centers. Although computer controlled, they operate as standalone machines, with no synchronization with the rest of manufacturing processes. These machines are tended and supervised by human operators who coordinate between a specific machine and the rest of the production line.

This situation of operating production lines using isolated work station is rapidly changing as the development of computer technology has enabled manufacturers to gain greater control over their critical manufacturing resources.

Major change in production methods has begun with the introduction of Industrial robots into manufacturing processes. In order to successfully utilize a robot in a production line, a robot must be integrated with other machines it serves.

As manufacturers increasingly bring CIM technologies into their organizations, so grows the need for technicians, programmers, engineers and managers who are knowledgeable and skilled in the design, installation, running and maintaining of CIM systems.

Education plays a major role in supplying the skilled professionals for CIM systems.

With Intelitek’s vast experience in the world of Automation for more than 25 years, and in keeping with its mission to bridge the gap between classroom and industry, Intelitek is offering its customers CIMflex system.

CIMflex system offers sophisticated and flexible solutions for educating and training students in the principles and technologies of Computer Integrated Manufacturing (CIM).

CIMflex fulfils your expectations

CIMflex is modular and expandable

CIMflex is customizable and configurable

CIMflex supports third-party components

CIMflex is affordable and reliable

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CIMflex systems give students hands-on experience with industrial level equipment and applications within a laboratory environment.

The modularity and flexibility of the CIMflex system allow it to be configured and integrated in an educational program that best suits your school's particular needs and budget.

The basic CIMflex system includes an automatic storage and retrieval system (ASRS), at least one automated workstation, a closed-loop pallet conveyor, a central management control station, a LAN communication network and OpenCIM software.

Additional stations can be added to the CIM system, at any time, for executing a variety of automated tasks, such as CNC machining, process control, laser engraving, hydraulic and pneumatic device operation, quality control inspection, and more.

Regardless of configuration or complexity, CIMflex is supplied as a turnkey system, ready for work as soon as your students are.

CIMflex Supports Your Curriculum

CIMflex supports stand-alone disciplines such as Mechanical Engineering, Electrical Engineering, and Computer Science. Moreover, it is the perfect solution for cross-disciplinary programs – such as Mechatronics, informatics and industrial engineering – that require the integration of multiple technologies.

CIMflex Meets Your Academic Requirements

Intelitek’s CIM solutions are provided in the unique LearnMate BLENDED LEARNING solution!

Industrial level hardware combined with 3D simulation software and Interactive animated E-learning content, is what makes Intelitek CIM solutions stand beyond and above any other alternative solution for CIM studies.

The next pages provide you with information on this outstanding concept that offers the most training system for your budget!

Educational CIM

An educational CIMflex system focuses on automated industrial management with an emphasis on research and programming tools. The stations in the CIM cell are equipped with educational yet fully automated hardware components. This type of CIM cell enables significant CIM study and training even when budget and space are limited. Students use the simulation capabilities of OpenCIM, robotics and CNC software to gain proficiency in the management and integration of automated manufacturing processes.

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Industrial Training CIM

An industrial CIMflex system is configured to function as an automated factory that performs large production runs with infrequent retooling. The system is equipped fully and exclusively with industrial grade equipment and supports the design, manufacture and testing of products and components. Serving to prepare students for the transition into industry, this CIM provides high quality laboratory experiences in automated manufacturing technologies and management methodologies.

Educational and Industrial CIM

A combination educational-industrial CIMflex system is a versatile CIM cell that enables the design and development of products and provides the "shop floor" for manufacturing them. This type of CIM has a mixture of stations equipped with educational and light industrial hardware. The system can include a project integration station for CIM manufacturing of student-designed applications.

The open configuration represents an automated factory that provides flexibility for small and varied production runs and fast product delivery.

About Intelitek

With hundreds of CIM installations worldwide, Intelitek is the proven leader in CIM technology training.

Intelitek is a world-leading developer, producer and supplier of engineering and manufacturing technology training systems. Our broad product line spans lab equipment for CAD, CAM, CNC, Robotics, Machine Vision, Hydraulics, Pneumatics, PLCs, Sensors, Quality Control, FMS, CIM, and more. Intelitek supports its range of lab products with LearnMate, a complete E-Learning package that includes content modules, LearnMate's Learning Management System (LMS), and LearnMate Live/TrainNet, a live (synchronous) Distance Learning platform.

Intelitek's unique Blended Learning approach offers a complete learning solution, with customizable packages for various levels of learning, including:

State-of-the-art lab equipment for industrial-level "hands-on" training

LearnMate e-learning content that enables students to experience a range of technologies through "virtual hands-on" practice, using high-level, interactive animations

3D simulation software that enables students to program and practice with industrial-level simulations of various manufacturing technologies and environments.

Intelitek's Blended Learning approach provides the most resource-efficient solution for engineering and manufacturing technology training.

Intelitek's customers include middle schools, high schools, technical colleges, universities, graduate research institutes and industrial training facilities around the world.

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CIMflex Communication and Hierarchy

Intelitek bridges the gap between industry and the classroom by offering the most sophisticated and advanced solutions in CIM management and communication.

Intelitek OpenCIM software with LAN, USB and I/O Communication

This type of Intelitek’s OpenCIM is based on Hierarchy of several computer layers, all communicating via local area network (LAN) for fast, real time data transfer and system control.

The local area network (LAN) is the main communication channel between the OpenCIM CIM manager and the cell managers. It is also the man communication channel between the OpenCIM manager and file servers that may contain CAD/CAM files and ERP software.

The Cell manager communicates the various cell devices, such as Robots, CNC Machines, AS/RS, etc. via USB communication.

PROFIBUS and AS-I bus Communication

This type of communication system is particularly effective in certain automated industrial environments where a lot of inputs and outputs are in use, via PLC.

Upon request by customers, Intelitek supply CIM systems with PROFIBUS DP (PROcess FIeld BUS) standard, thus the OpenCIM system is optimized for use in the field bus area, which is, the lowest levels of the Computer Integrated Manufacturing (CIM) hierarchy. The field I/O devices are connected to a PLC.

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Apply a multiphase approach-CIMflex system can grow according to your needs!

Intelitek is the only company in the world that develops and produces FMS and CIM training systems entirely under one manufacturing roof. That means we provide excellent and complete FMS and CIM solutions, including customization, integration, training, support and upgrades. We give our customers the ability to expand their training facilities and to reach greater levels of academic achievement and industrial training.

According to their needs and available budget, Intelitek’s customers may start their CIM system, applying a MULTIPHASE approach.

They may start with one or more FMS cell(s), or even a solution based entirely on Virtual software solution, and later combine these FMS cell(s), with Materials handling expandable conveyor, ASRS, and more FMS cells, to form a full scale CIM system.

Intelitek OpenCIM software-the ultimate software tool for study and practice of Computer integrated Manufacturing.

The OpenCIM software is Computer Integrated System and management software solution that contains all the elements found in modern, fully computerized factories:

Shop floor management-controls the operation of all the elements of automated factory.

Administrative software-Links with the shop floor management to connect the production facility to Enterprise Resource Planning (ERP)

The OpenCIM software contains an ERP package which breaks down customer orders to analyze bill of materials, check availability of raw materials, produce vendor’s purchase order and schedule production based on expected lead times.

OpenCIM Manager

The OpenCIM manager supervises the entire CIM processes, overseeing the operation of all the CIM elements, ensuring that they are working in full concert with one another for optimum performance.

The OpenCIM manager is responsible for controlling WHAT to manufacture, WHEN to schedule production, and the quantity of products to be produced.

The OpenCIM manager is also responsible to communicating via the Local Area Network (LAN) between file servers containing files and other information vital to the production processes.

As in industrial CIM systems, the OpenCIM manager receives and presents students with multiple reports on the status of the manufacturing processes, throughout the CIM system.

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These reports are graphically displayed and include:

Device view – a real time report on the current status of each CIM element, such as robots, CNC machines, Quality Control (QC) devices (such as Machine Vision System, etc.), Conveyors, ASRS, etc.

Order View – A real time report on the current status of orders, work in progress, and completed jobs.

Log View – A second by second log of all events taking place in the CIM system.

Storage view – a real time inventory of raw materials and finished parts in the Automated Storage and Retrieval System (ASRS).

And more

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OpenCIM Scheduler/Gantt

Gantt charts are heavily used in industry to plan and monitor complex tasks and projects. Intelitek OpenCIM Scheduler/Gantt chart is a graphic CIM progress report. The actual and projected parts production time and duration is displayed and compared for each machine and work cell. The Gantt chart is color coded and actual production times are collected in a table.

OpenCIM Cell Controllers

OpenCIM Cell Controllers are the computers that oversee the operation of individual CIM cells, such as ASRA, Machine Tending (Robot tending CNC Machine), Quality Control (QC), Assembly, etc. The cell controllers are delegated the responsibility of HOW to manufacture (as opposed to the CIM manager, which is responsible for controlling WHAT to manufacture, WHEN to schedule production, and the quantity). Based on device drivers, the Cell Controllers will interpret the manufacturing orders they receive from the OpenCIM manager, search and receive production files, G-Code, robot programs, etc., from various file servers on the LAN, and then automatically download these files to the production devices in the various CIM cells they control.

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OpenCIM Graphics Simulation and Tracking

The OpenCIM graphics simulation and tracking is a 3D solid model of the complete CIM manufacturing environment. As in industry, the graphics Simulation and tracking provides a vivid and dynamic view of the complete CIM processes.

Robots in full motion, CNC reports, and real time on demand information on the status of part, pallets and templates, are shown.

Zoom in/Zoom out, changing viewing angles including redirecting the view to any particular CIM cell, are just some of features of the CIM graphic simulation.

The OpenCIM graphics display is used for both on line tracking of the manufacturing processes, and simulation of all CIM processes. In simulation mode, students can verify and test the complete production processes, in the computer lab, prior to execution of the program on the hardware/factory floor.

Intelitek Virtual CIM-Build and practice with your own CIM system

The Virtual CIM is a great feature for Intelitek’s CIM users!

Using a strong graphics editor the Virtual CIM enables the users to create and particle with virtually any CIM configuration, they wish experiment with.

Users can add/change conveyor length and configuration, and vary the number and types of individual CIM cells to test “what if” scenarios.

In no time, students are able to simulate the full operation of their created CIM system, and generate complete production records and reports.

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This remarkable OpenCIM feature enables Intelitek’s customers to:

Practice with various CIM configurations, beyond the CIM hardware configuration they have in their lab!

For customers that do not have the budget to buy CIM hardware, or have budget which limit them to a small CIM system, this feature enables students to practice CIM technology in a VIRTUAL mode!

Virtual CIM typical screen

VirtualCIM Graphic editor and object library

Build your own conveyor

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OpenCIM – The Student’s Advantage

OpenCIM gives students experience and knowledge in the concepts, uses and interconnections of the various software modules that comprise a CIM system.

OpenCIM allows students to gain practical experience in translating theoretical manufacturing methods and processes into actual CIM applications.

OpenCIM enables students to use and study components integrated CIM system.

OpenCIM provides enhanced optimization functions and performance analysis to support studies in industrial management, operations research, management sciences and related fields.

OpenCIM incorporates the latest advancements in CIM and software technologies:

Enterprise resource planning (ERP): OpenCIM includes MRP for defining parts, machines and processes, customer, purchase and production orders; inventory control and tracking; scheduling and dispatching; report generation.

Manufacturing execution system (MES): OpenCIM integrates real-time information with the system's PC based database, and maintains online communication with all subsystems through a LAN, a lab network or the Internet.

3D graphic simulation: OpenCIM dynamically and accurately simulates the CIM components and processes. It provides real-time graphic tracking of manufacturing processes and off-line simulation testing before actual execution. Students can also design and experiment with virtual CIM workcell configurations.

Internet-enabled: OpenCIM can be accessed through the Internet. Users can monitor CIM cell operations in real time from remote locations, and work with actual CIM cells in e-learning programs.

Enhanced CIM Optimization utility: allows users to select machine queue algorithms and define their weight according to various parameters: FIFO (First In First Out); maximum priority; random selection; shortest process time. It also includes open source that allows user to add new queue algorithms.

Performance Analysis utility: allows users to observe the effect of the different algorithm combinations on the system's overall performance. The analysis data serves to improve system performance, (e.g. shorten production time, improve efficiency, lower production costs).

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Scope of Supplies

Intelitek is pleased to present its customers with the following CIM

system comprised of a closed loop conveyor and 6 CIM stations:

2D image of the proposed CIM system

3D image of the proposed CIM system

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Station 1 – Automated Storage & Retrieval system (ASRS)

Bundle Code ASRS-36Ux2-RDR

Bundle Description Automated Storage & Retrieval System (ASRS) - 72 Shelves & RFID Reader

Function A storage station containing a 4-axis Cartesian type robot build into an extruded aluminum profile frame with 72 storage shelves.

Detailed Function Description

This ASRS has 72 storage cells arranged in a 6x6 array.

The systems dedicated Cartesian robot transfers parts between storage cells and conveyor pallets stopped at the ASRS station. The robot is controlled by Controller-USB and by a dedicated ASRS software module in the OpenCIM software. An optional hand-held teach pendant can also be used for direct control of the ASRS.

The unit is enclosed in a transparent plexiglas casing that provides maximum safety while enabling students to observe its robotic operation.

The ASRS station also includes a RFID reader system for real-time identification and verification of part-carrying templates.

This system is certified for CE safety compliance.

Scope of Supply

Robotic system Cartesian type mechanical arm and USB Controller

Scorbase software

Fork Gripper

Teach pendant

Storage 72 storage cells arranged in two grids, each with a 6x6 array. The storage structure and the Cartesian type robot are integrated in extruded aluminum profile structure.

72 templates with a matrix of holes.

36 Sets of aluminum pins (various diameters) for creating flexible part fixtures on each template (using the hole matrix)

72 RFID tags

Accessory RFID Reader


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Station 2 – Machine Tending Station, Robot & CNC Milling Center

Bundle Code MTS-ER9P-VMC

Bundle Description Machine Tending: SCORBOT-ER 9Pro & CNC Expert VMC0600 Milling Center

Function A machine tending station containing a 5-axis robot and 3-axis CNC milling machine which together provide a Flexible Manufacturing System


This package can be used as a stand-alone workcell, or integrated within a CIM system. The robot tends the CNC machine and performs other part manipulation and/or assembly tasks. When used in a CIM system, the robot loads and unloads parts to and from the CIM conveyor.


The Expertmill VMC0600 machining center is a tabletop CNC milling machine. Similar to larger industrial machines, the Expertmill VMC0600 uses EIA, ISO, and Fanuc-compatible G&M code programs to cut parts in a variety of materials. The machine's software supports a number of programming modes, including linear, circular, and helical interpolation, multiple tool programming and canned cycles. In CIM systems, the mill is equipped with an automatic tool changer (ATC).

This turnkey station gives students training and skills in CAD/CAM, CNC and robotic programming and control, and automated manufacturing systems.

SPECIFICATIONS

Robotic system SCORBOT-ER 9Pro system: mechanical arm and USB-Pro Controller Scorbase software Pneumatic gripper for SCORBOT-ER 9 Teach pendant Robot-CNC interface and cable

Machining center Expertmill VMC0600 CNCBase software End mill package, 12 pieces (ACC-5121 metric | ACC-5120 imperial) Engraver tool set, 3 pieces (ACC-5711 metric | ACC-5110 imperial) Automatic Shield Opener Automatic tool changer ATC tool holder package (ACC-5172) ER-20 collet set (AC-5381)

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Dual-axis or Single-axis pneumatic vise for CNC machine with controls spectraCAM Milling software spectraCAD Engraver software


Palletizing rack Pneumatic feeder for round parts Raw material stock: 50 plexiglas blocks

Workbench Construction: extruded aluminum frame; Formica tabletop Dimensions: L=1800 mm, W=900 mm, H=750 mm Workbench extension for computer: L=600 mm, W=900 mm

Sample picture with robot on linear slide base. In default configuration the robot is mounted on the table. Please refer to detailed quote.

http://www.intelitek.com/admin/products/ProductDetails.asp?Product_ID=50&CategoryID=13&Industrial=yes&Education=yes&category_str_id=1

http://www.intelitek.com/admin/products/ProductDetails.asp?Product_ID=50&CategoryID=13&Industrial=yes&Education=yes&category_str_id=1

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Station 3 – Machine Tending Station, Robot & CNC Turning Center

Bundle Code MTS-ER9P-PLT

Bundle Description Machine Tending: SCORBOT-ER9Pro Robot & proLIGHT 3000 CNC turning center

Function A machine tending station containing a 5-axis robot and 3-axis CNC milling machine which together execute auto


This package can be used as a stand-alone workcell, or integrated within a CIM system. The robot tends the CNC machine and performs other part manipulation and/or assembly tasks. When used in a CIM system, the robot loads and unloads parts to and from the CIM conveyor. The robot is mounted on a linear slidebase for mobility and larger work area.


The proLIGHT 3000 turning center is a tabletop CNC lathe. Similar to larger industrial machines, the proLIGHT 3000 uses EIA, ISO, and Fanuc-compatible G&M code programs to cut parts in a variety of materials. The machine's software supports a number of programming modes, including linear and circular interpolation, multiple tool programming and canned cycles. The lathe can be equipped with an automatic tool turret or a quick change tooling system.

This turnkey station gives students training and skills in CAD/CAM, CNC and robotic programming and control, and automated manufacturing systems.

SPECIFICATIONS

Robotic system SCORBOT-ER 9Pro system: mechanical arm and USB-Pro Controller Scorbase software Pneumatic gripper for SCORBOT-ER 9 Teach pendant Robot-CNC interface and cable Linear slidebase for large robots; floor mounted, L=1.0m






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Turning center proLIGHT 3000 lathe CNCBase software Pneumatic safety shield opener (PNU-4316 - 220V | PNU-4315 - 110 V) Air chuck and robot interface (PNU-4336 - 220V | PNU-4335 - 110 V) Automatic tool turret, 8 positions (ACC-5351) Tool turret tooling package: turning, facing, profiling and chamfering tool holders,

carbide inserts; internal and external threading tool holder and insert; carbide tip boring tools; cutoff tool holder and insert; J2 Jacobs chuck; J2 arbor

spectraCAM Turning software


Palletizing rack Gravity parts feeder

Raw material stock: 50 brass rods

Workbench Construction: extruded aluminum frame; Formica tabletop Dimensions: L=1800 mm, W=900 mm Workbench extension for computer: L=600 mm, W=900 mm

Sample picture. Actual configuration may differ slightly. Please refer to detailed quote.

http://productdetails.asp/?Product_ID=7&CategoryID=1&Industrial=yes&Education=yes&category_str_id=1




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Station 4 – Assembly & Quality Control (QC) with SCARAROBOT Bundle Code ASM & QC-ER14P-02

Bundle Description Assembly & Quality Control QC SCORA-ER 14Pro SCARAROBOT(Machine Vision system and automated Caliper)

Function The package includes the SCORA-ER 14Pro robot system, peripheral devices and local storage for two different assembly operations. A quality control with a vision system can be applied to specific parts.

All items are mounted on a slotted table that allows flexibility in change the station layout for future customer applications.


This package can be used as a stand-alone workcell, or integrated within a CIM system. The robot tends the local assembly and QC machine and performs other part manipulation and/or assembly tasks. When used in a CIM system, the robot loads and unloads parts to and from the CIM conveyor. The robot is mounted on a slotted table.

The SCORA-ER 14Pro is a rugged robotic system that offers advanced robotic path control, speed and accuracy. With the new state of the art USB-Pro Controller, the ER 14Pro is provided with multi-tasking, real-time control and synchronization of up to 8 axes, 16 digital inputs, 16 digital outputs, 4 analog inputs and 2 analog outputs. A hand-held teach pendant gives users direct control of the robot and peripheral axes and enables position recording and other workcell functions.

The assembly and QC station is equipped with a variety of assembly and quality control devices as well as with local storage devices.

This turnkey station gives students training and skills assembly/QC and robotic programming and control, and automated manufacturing systems.

SPECIFICATIONS

Robotic system SCORA-ER 14Pro system: mechanical arm; USB-Pro Controller; USB and power cables

SCORBASE software USB and power cables Pneumatic gripper for SCORA-ER 14Pro Teach pendant for Controller-USB Adapter plate for mounting mechanical arm on workbench

Assembly Palletizing rack, with pins for creating jigs Dual-axis pneumatic vise Ballfeeder 12 sets of Ball Game Parts



http://www.intelitek.com/admin/products/ProductDetails.asp?Product_ID=60&CategoryID=32&Industrial=&Education=yes&category_str_id=3



http://www.intelitek.com/ProductDetails.asp?Product_ID=119&CategoryID=41&Industrial=&Education=&category_str_id=3

http://www.intelitek.com/ProductDetails.asp?Product_ID=128&CategoryID=41&Industrial=&Education=yes&category_str_id=3;41


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Quality Control ViewFlex machine vision system 3 Perspex bases 3 Aluminum Cylinders (with X and √ characters for QC) Automatic caliper Trash bin(s)

Workbench Construction: extruded aluminum frame; slotted aluminum tabletop Dimensions: L=1500 mm, W=800 mm, H=850 mm Workbench extension for computer: L=600 mm, W=800 mm

Sample picture. Actual configuration may differ slightly. Please refer to detailed quote.

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Station 5 – Manual and Assembly Project Station

Bundle Code PROJ-ER9P-BASE

Bundle Description Manual Assembly and Projects Station: SCORBOT-ER 9Pro Robot

Function A project station containing a 5-axis robot and some basic storage devices which together provide the base for a student project station.


This package can be used as a stand-alone workcell, or integrated within a CIM system. The robot can be integrated with suitable user defined mechatronic projects and perform other part manipulation and/or assembly tasks. When used in a CIM system, the robot loads and unloads parts to and from the CIM conveyor. The robot is mounted on a slotted aluminum table to provide the required flexibility for changing station layouts.


This turnkey station gives students training and skills in robotic programming and control, and automated manufacturing systems.

Scope of Supply

Robotic system SCORBOT-ER 9Pro system: mechanical arm and USB-Pro Controller Scorbase software Pneumatic gripper for SCORBOT-ER 9 Teach pendant Robot-CNC interface and cable Linear Slide Base, 1m, floor mounted

Additional components Palletizing rack

Workbench Construction: extruded aluminum frame; slotted aluminum tabletop Dimensions: L=1500 mm, W=800 mm Workbench extension for computer: L=600 mm, W=800 mm

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Sample picture. Actual configuration may differ. Please refer to detailed quote.

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Station 6 – Automated Welding System with Robot

Bundle Code WELDING-HP5

Bundle Description Automated Welding: Motoman HP5 & Automated Welding Booth

Function A robotic welding station containing a 6-axis robot, a MIG welder and welding booth


This automated welding station can be used as a stand-alone work cell, or integrated within a CIM system. When used in a CIM system, the robot loads and unloads parts to and from the CIM conveyor in addition to performing arc welding and part manipulation tasks.

The system complies with strict safety standards.

This welding station includes MOTOMAN HP5, a robotic system that combines an industrial, fully articulated 6-axis robot arm with NXC100 Controller. This robot is ideal for small part handling, assembly, packaging and other small part applications.

This turnkey automated welding station gives students training and skills in robotic programming and control, and automated welding processes.

Scope of Supply

Robotic system Motoman HP5 mechanical arm NXC100 controller Cables Pneumatic gripper for MOTOMAN HP5 Windows® CE programming pendant

Welding booth Floor mounted, fully enclosed, fire-retardant Extruded aluminum frame with sheet-metal walls and doors Metal workbench surface Metal service shelf Dimensions: L=1.2 m, W=0.8 m, H=1.8 m (L=47², W=31², H=70²)

Additional components for automated welding

MIG welder; gas metal arc welding (GMAW) Welding gun holder Gripper adapter for welding gun Automated tool exchange enables alternating use of robot gripper and welding

torch Parts feeder Jigs for T-joints, butt-joints and other welding applications; jigs are electrically

isolated from the welding bench Metal templates for holding parts for welding applications Raw materials and parts for welding application Computer workbench: extruded aluminum frame; Formica tabletop;

800 mm x 630 mm



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Safety Filter-plated windows (Shade 10) for UV and eye protection Complies with ANSI radiation standard Z87.1-1989 Welding operations stop automatically whenever any booth door is opened 2 emergency stop buttons halt robotic and welding operations

Required (not included)

Inert gas tank Exhaust venting system

Sample picture. Actual configuration may differ. Please refer to detailed quote.

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Closed Loop Conveyor

Product Bundle CNV-4840x1400

Bundle Description Pallet Conveyor Max. 7 Stations (4840mm x 1400mm)

Function Conveyor with continuously moving belt to transport part/template-carrying pallets.


The conveyor frame is constructed of extruded, black anodized aluminum, and its moving belt is a double flexible-chain rail.

To maximize efficiency of part conveyance in the CIM system, pallets are not removed from the conveyor. Instead, the pallets carry part templates (holders) that are loaded and unloaded at each station by robots and manipulators. The pallets are thus free to transport parts and materials to and from any CIM station. Magnetic codes embedded on the underside of the pallets enable tracking.

To achieve a proper pallet tracking function the following additional products (not included in this bundle) are required:

Conveyor stops alongside each CIM workstation include magnetic sensors for pallet detection and pneumatic pistons for halting and releasing the pallets.

A PLC control unit monitors and manages the flow of pallets on the CIM conveyor.

Links CNV-4840x1400

SPECIFICATIONS

Design and construction Conveyor dimension: 4840mm x 1400mm (16' x 4.6') Conveyor is modular and can be expanded Conveyor total length: approx. 12.5 m (41') Moving belt: double flexible-chain rail Conveyor construction: extruded, black anodized aluminum, with slots for

mounting additional hardware 5 x Conveyor straight sections: L=1400 mm (4.6') · 2 x Conveyor leg assembly for straight section 2 x Conveyor straight sections: L=760 mm (2.5') 4 x Conveyor corner section: 90 degree, includes one leg assembly 1 x Conveyor drive assembly Including Motor and Gear Assembly 220/380

VAC Motor, 3-phase, 0.75 hp, 1390 rpm Includes one straight section 1400 mm

Safety Conveyor system is certified for CE safety compliance.

Requirements PLC Cabinet Pallet Tracking Station

http://www.intelitek.com/ProductDetails.asp?Product_ID=424&CategoryID=141&Industrial=&Education=yes&category_str_id=5;143;141

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Sample picture shows conveyor 3440x1400. Actual conveyor is 1400 mm longer.

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Programmable Logic Controller (PLC)

Product Bundle PLC-OMRON-8ST

Bundle Description Omron Programmable Logic Controller (PLC) & Cabinet (max. 8 Stations) CQM1

Function Monitors and manages the flow of pallets on the CIM conveyor


The PLC (Programmable Logic Controller) can control and monitor the flow of pallets on the conveyor with the help of sensors and actuators that are built into the stop stations.

To achieve a proper pallet tracking function the following additional products are required:

Closed Loop Conveyor to mount the stop stations and carry the pallets.

Conveyor stops alongside each CIM workstation include magnetic sensors for pallet detection and pneumatic pistons for halting and releasing the pallets.

Links PLC-OMRON-8ST

SPECIFICATIONS

Design and construction

PLC cabinet includes industrial PLC unit (OMRON) Hardware system for monitoring and managing the flow of pallets on the

conveyor I/Os configured for up to 8 Stop Stations. Pre-Programmed for real-time identification and tracking of pallets

Safety The PLC Cabinet is certified for CE safety compliance.

Related Products Closed Loop Conveyor Pallet Tracking Station

http://www.intelitek.com/ProductDetails.asp?Product_ID=426&CategoryID=142&Industrial=&Education=yes&category_str_id=5;142;142

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Pallet Tracking (Stop Stations)

Product Bundle PLTR-OMRON-6M, PLTR- OMRON -9M, PLTR- OMRON -12M, PLTR- OMRON -15M

Bundle Description Stop Station - OMRON CQM1 (6m, 9m, 12m or 15m cable)

Function Stop Station with sensors and actuators allowing the PLC to monitor and manage the flow of pallets on the CIM conveyor


The stop station allows the PLC to control and monitor the flow of pallets on the conveyor with the help of sensors and actuators that are built into the stop stations.

To achieve a proper pallet tracking function the following additional products (not included in this bundle) are required:

Closed Loop Conveyor to mount the stop stations and carry the pallets.

A PLC control unit monitors and manages the flow of pallets on the CIM conveyor.

Links PLTR-OMRON-6M

SPECIFICATIONS

Design and construction

Stop Station box with integrated sensors an actuators Station Light Wiring to PLC (available in length of 6m, 9m, 12m and 15m)

Safety The stop station is certified for CE safety compliance.

Related Products Closed Loop Conveyor PLC control unit

http://www.intelitek.com/ProductDetails.asp?Product_ID=428&CategoryID=143&Industrial=&Education=yes&category_str_id=5;142;142;142;143

mechatronics_generic

Documents

advanced hydraulics

quality control technology

plc technology

sensorline sensor technology

hydraulics study topics

machine vision systemviewflex

learnmates student advantages

standard components