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MEDAS Mobile Efficient Dynamic Altitude Simulation

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Page 1: MEDAS - Horibaand its dimensions are 5 – 10 times less. The tubing of electrical motor with ultra-high-speed charger components, waste gate and fl aps is controlled via MEDAS processor

MEDASMobile Efficient Dynamic Altitude Simulation

Automotive Test SystemsProcess & Environmental Medical Semiconductor Scientifi c

EUROPEHORIBA Europe GmbHHans-Mess-Straße 661440 [email protected]

THE AMERICASHORIBA Instruments Inc.5900 Hines DriveAnn Arbor, MI [email protected]

THE HORIBAGLOBAL NETWORK

ASIAHORIBA Ltd.2 Miyanohigashi Kisshoin Minami-ku Kyoto, [email protected]

ASIA

KOREAJAPAN

CHINA

SINGAPORE

INDONESIA

TAIWANVIETNAM

THAILAND

INDIAUSA

CANADA

BRAZIL

[email protected] [email protected]@horiba.co.jp

ASIA

CHINA

SINGAPORE

INDONESIAINDONESIAINDONESIAINDONESIA

TAIWANVIETNAM

THAILANDTHAILAND

INDIA

SWEDEN

AUSTRIA

U.K.GERMANY

SPAIN

NETHERLANDS

FRANCE

ITALY

RUSSIA

ROMANIA

TURKEY

PORTUGAL

CZECH REPUBLIC

EUROPE

THE AMERICAS

GLOBAL HEADQUARTERS

BELGIUM

POLAND

(1) HORIBA continues contributing to the preservation of the global environment through analysis and measuring technology. (2) The contents of this brochure are subject to change without prior notice, and without any subsequent liability to this company. It is strictly forbidden to copy the content of this brochure in part or in full. All brand names, product names and service names in this brochure are trademarks or registered trademarks of their respective companies. (3) HORIBA Automotive Test Systems MEDAS 2016-08 WWW.HORIBA.COM

MIXPaper from

responsible sourcesFSC® C019545

BENEFITSA wide simulation range and extreme fl exibility

SIMULATE POSITIVE & NEGATIVE PRESSURE One system for positive & negative pressure Steady state and dynamic testing Simulates a run from sea-level up to

5,000 meters in few seconds Simulate exact conditions on engine

intake and exhaust

HIGH ACCURACY AND PERFORMANCE Capable to follow dynamic transient

cycle and corresponding engine dynamics Accuracy: better than +/- 10 meters Real driving behavior due to high-speed

process components High repeatability

MOBILE SYSTEM MEDAS is designed for fl exible usage –

easy to move Can be shared among test cells expandable

by additional components for humidity and temperature conditioning

Highly fl exible interfacing via standards

EFFICIENT Best effi ciency due to ultra-high-speed operation High energy effi ciency Simple adaptation and standard HMI enables

easy operation

RELIABLE

Spare parts are globally available Easy maintenance Simple engine integrity

Page 2: MEDAS - Horibaand its dimensions are 5 – 10 times less. The tubing of electrical motor with ultra-high-speed charger components, waste gate and fl aps is controlled via MEDAS processor

ACCURATE – DYNAMIC – EFFICIENTMobile altitude simulation for R&D

With new legislation on the way, the topic of real driving emissions (RDE) is becoming more and more impor tant. Accurate testing is essential to ensure internal combustion engines meet global emission and modern performance standards under various altitudes during real driving conditions. Until now, altitude chambers have been used for this testing, but cost, fl exibility, accuracy, and energy consumption have always been a concern.

A unique tool, designed specifi cally to address these concerns, has just become available from HORIBA called MEDAS. This mobile solution meets all of today’s market demands. It is extremely dynamic, highly accurate, and off ers simulation options for Road-to-Rig and test cell level verifi cation for RDE-related topics. MEDAS can be utilized for engine intake and exhaust pressure, as well as temperature conditioning for engine and power-train cells. It is also useful for chassis dynamometer applications covering steady state and dynamic engine operation conditions.

MEDAS IS AN IDEAL SIMULATION TOOL FOR Global day to day correlation

over different R&D locations Engine optimization & mapping Reduction of fuel consumption Performance improvement Emission optimization with

focus on RDE

HORIBA OFFERS TWO MAIN VERSIONS OF MEDASMEDAS technical data

Model MEDAS-5012 VO MEDAS-5009 V

OperationVacuum and Overpressure

Vacuum

Altitude simulation height Up to 5,000 m Up to 5,000 m

Overpressure mode More than 3,000 m No

Mass fl ow Up to 1,200 kg/h Up to 900 kg/h

Dimensions (H x W x L) 1,600 x 1,150 x 2,816 mm 1,600 x 1,150 x 2,040 mm

Weight Approx. 1,800 kg Approx. 1,300 kg

Power 45 kW 45 kW

STAY UP-TO-DATE ON SIMULATION Get control of your parameters

Stay up-to-date on RDE, Rig-to-Rig and Road-to-Rig correlation as well as validation / verifi cation / fuel effi ciency. MEDAS has been developed using effi cient energy consumption technology, which is powered via electric motor driven chargers and compressors. They work with ultra-high-speed components to generate the required intake air and exhaust conditions to the engine in time with highest accuracy. This eliminates the need for huge media storage buff er as has been required in the past.

Due to this technical approach MEDAS is ahead of any traditional equipment. Its energy consumptionand its dimensions are 5 – 10 times less. The tubing of electrical motor with ultra-high-speed charger components, waste gate and fl aps is controlled via MEDAS processor which allows alternate vacuum and pressurized operation.

MEDAS is your aff ordable engine conditioning system covering real world altitude and temperature conditions (humidity as an option).

CONTROL INTAKE AIR AND EXHAUST PRESSURE

SIMULATE NATURE DRIVEN TEMPERATURE EFFECTS BY VACUUM / PRESSURE CAPABILITY

In the application fi eld of combustion related engine mapping, internal parameterslike intake air and exhaust pressure are signifi cantly impor tant for fuel economy and emission reduction, as well as engine performance.

Eff ective for uphill and downhill simulation, MEDAS is an essential tool for global R&D and day to day correlation tasks on diff erent altitude levels in respect of altitude correlating temperatures as well.

(Temperature control range in dependence of simulated altitude, for vacuum and overpressure operation modes)

FLEXIBLE FOR STEADY STATE AND DYNAMIC APPLICATION

If you are dealing with RDE development targets, HORIBA MEDAS off ers you simulation of altitude, or ambient conditions under desired temperature and pressure. Correlation of pressure and mass fl ow at engine intake and exhaust ensures exact conditions at your engine under test (humidity as an option).

(MEDAS operation range as a function of altitude and mass fl ow)

EASY TO OPERATEYou can operate MEDAS via standard interface automation or by using the interactive touch screen to select on-demand values and simulation monitoring as a standalone unit as well.

TROOM TWATER

-20

-40

8,000 7,000 6,000 5,000 4,000

ALTITUDE (m)

3,000 2,000 1,000 0

∆T

(˚C)

∆T

(˚C)

PRESSURE (bar)

0.36 0.41 0.47 0.54 0.62 0.70 0.79 0.90 1.01

100100

50

∆T = -22 ˚C 5,000 m

2,000 m

Vacuum mode

ISA

Overpressure mode

∆T = -10 ˚C

1,500

2,000

1,000

500

0

8,000 7,000 6,000 5,000 4,000

ALTITUDE (m)

3,000 2,000 1,000 0

MAS

S FL

OW (

kg/h

)

PRESSURE (bar)

0.36 0.41 0.47 0.54 0.62 0.70 0.79 0.90 1.01

520 KG /H (5009)

720 KG /H (5012 VM)

900 KG /H (5009)

1,200 KG /H (5012 VM)

MEDAS-5012 in overpressure modeMEDAS-5012 in vacuum modeMEDAS-5009 in vacuum mode

5,000 m

2,000 m

Page 3: MEDAS - Horibaand its dimensions are 5 – 10 times less. The tubing of electrical motor with ultra-high-speed charger components, waste gate and fl aps is controlled via MEDAS processor

MEDASMobile Efficient Dynamic Altitude Simulation

Automotive Test SystemsProcess & Environmental Medical Semiconductor Scientifi c

EUROPEHORIBA Europe GmbHHans-Mess-Straße 661440 [email protected]

THE AMERICASHORIBA Instruments Inc.5900 Hines DriveAnn Arbor, MI [email protected]

THE HORIBAGLOBAL NETWORK

ASIAHORIBA Ltd.2 Miyanohigashi Kisshoin Minami-ku Kyoto, [email protected]

ASIA

KOREAJAPAN

CHINA

SINGAPORE

INDONESIA

TAIWANVIETNAM

THAILAND

INDIAUSA

CANADA

BRAZIL

[email protected] [email protected]@horiba.co.jp

ASIA

CHINA

SINGAPORE

INDONESIAINDONESIAINDONESIAINDONESIA

TAIWANVIETNAM

THAILANDTHAILAND

INDIA

SWEDEN

AUSTRIA

U.K.GERMANY

SPAIN

NETHERLANDS

FRANCE

ITALY

RUSSIA

ROMANIA

TURKEY

PORTUGAL

CZECH REPUBLIC

EUROPE

THE AMERICAS

GLOBAL HEADQUARTERS

BELGIUM

POLAND

(1) HORIBA continues contributing to the preservation of the global environment through analysis and measuring technology. (2) The contents of this brochure are subject to change without prior notice, and without any subsequent liability to this company. It is strictly forbidden to copy the content of this brochure in part or in full. All brand names, product names and service names in this brochure are trademarks or registered trademarks of their respective companies. (3) HORIBA Automotive Test Systems MEDAS 2016-08 WWW.HORIBA.COM

MIXPaper from

responsible sourcesFSC® C019545

BENEFITSA wide simulation range and extreme fl exibility

SIMULATE POSITIVE & NEGATIVE PRESSURE One system for positive & negative pressure Steady state and dynamic testing Simulates a run from sea-level up to

5,000 meters in few seconds Simulate exact conditions on engine

intake and exhaust

HIGH ACCURACY AND PERFORMANCE Capable to follow dynamic transient

cycle and corresponding engine dynamics Accuracy: better than +/- 10 meters Real driving behavior due to high-speed

process components High repeatability

MOBILE SYSTEM MEDAS is designed for fl exible usage –

easy to move Can be shared among test cells expandable

by additional components for humidity and temperature conditioning

Highly fl exible interfacing via standards

EFFICIENT Best effi ciency due to ultra-high-speed operation High energy effi ciency Simple adaptation and standard HMI enables

easy operation

RELIABLE

Spare parts are globally available Easy maintenance Simple engine integrity