medical filtration technology - lublin · we are very proud to present you our new catalogue...

Medical Filtration Technology

Atut Sp. z o.o.

www.atut.lublin.pl

ul. B. Prusa 8; 20-064 Lublin

tel./fax: 081 747 43 53

e-mail: [email protected]

Dystrybucja:

Atut Sp. z o.o.

www.atut.lublin.pl


tel./fax: 081 747 43 53


Dystrybucja:

INTRODUCTIONHistory Pages 5 – 6Quality Management Pages 7 – 10OEM and private label Page 11

MICROFILTRATION Pages 12 – 20

GARD BREATHING SYSTEM FILTERSFilters for equipment protection Page 21Filters combined with HME for patient protection Page 22Humidifiers Pages 23 – 24

BREATHING CIRCUITS Page 25

FILTER MEDIA FOR MEDICAL APPLICATIONSMunktell air filter media Page 26Electrostatic filter media Page 27Hydrophobic micro-glass fibre papers Page 28Polyether/polyesters FOAM Page 29Hydrophobic PTFE Membrane filters 0

PROTECTION AND STERILIZATION PAPERSSterilization papers Page 31Covers and protection papers Pages 32 – 33Dental papers Page 34

SPECIAL PRODUCTSECG contact paper Page 35Container filters Page 35Filter rings for freezing Point Osmometer Page 36Protection filter for DNA-extraction Page 36Cytocentrifugation Page 37Neonatal screening with sample carrier papers TFN Page 38

REGISTER Pages 39 – 40

Contents

www.munktell.comAtut Sp. z o.o.

www.atut.lublin.pl


tel./fax: 081 747 43 53


Dystrybucja:

We are very proud to present you our new catalogue Medical Filtration Technology. Our programme

has been complemented by a variety of own new products. We can now offer you a complete product range

for venting filters, breathing system filters, filter media for medical applications as well as protection and

sterilization papers.

The catalogue is divided in seven different sections:

� INTRODUCTION

� MICROFILTR ATION

� GARD BREATHING SYSTEM FILTERS

� BREATHING CIRCUITS

� FILTER MEDIA FOR MEDICAL APPLICATIONS

� PROTECTION AND STERILIZATION PAPERS

� SPECIAL PRODUCTS

As usual, a large portion of our product programme can be supplied on a private label basis.

Our products are available through many distributors all around the world.

You are also most welcome to approach us directly should you require any further information.

3

INT

RO

DU

CT

ION

DEAR CUSTOMERS

Gustav KyrkPresident

Munktell Group

Atut Sp. z o.o.

www.atut.lublin.pl


tel./fax: 081 747 43 53


Dystrybucja:

www.munktell.comAtut Sp. z o.o.

www.atut.lublin.pl


tel./fax: 081 747 43 53


Dystrybucja:

5

INT

RO

DU

CT

ION

Munktell Filter Papers were long delivered in hand-made birchbark packages.

The Swedish chemist J.J. Berzelius (1779 – 1848) is regarded as the inventor

of the first real filter paper. He was the first in using pure wet-laid all-rag

paper for the retention of precipitates in chemical analysis.

At Berzelius‘ suggestion, the development and manufacture of such paper

was begun around 1815 at J. H. Munktell’s paper mill at Grycksbo.

Similar production was later begun in England and Germany, but the

”Swedish Filter Paper“ retained its leading position, and its characteristics,

particularly its purity, set the standard for analytical filter papers.

The paper which was hand-made at the time of Berzelius, is still made

at the same paper mill today, but now with the aid of modern paper-making

technology. Munktell filter papers with Berzelius picture – your assurance

of original quality!

The world’s first manufacturer of filter paper

History

6

INT

RO

DU

CT

ION

Munktell Filter AB,Falun, Sweden

Munktell Filter AB,Grycksbo, Sweden

Munktell & Filtrak GmbH,Bärenstein, Germany

Munktell & Filtrak GmbH, Battenberg, Germany

Our products are being sold under the trademark MUNKTELL. Our experience in the papermaking trade

of many years is the guarantee of high quality filter papers with properties tailored to different applications.

We will spare no effort to perpetuate Munktell’s fine filter paper tradition. Intensive Research

and Development work in paper technology vouches for a continuous improvement of our filter paper

to meet the requirements of tomorrow.

And still one of the leading

7

INT

RO

DU

CT

ION

Quality Management System – ISO 9001:2000

All our efforts are focused onto the one goal:

To win the confidence of the customers in the quality of our products and services

We are doing our utmost to realise this ambition and will do all that is necessary to

have products and services meet even the highest expectations. At the end of the

day, our business depends on your success.

Quality control already begins during development. At this stage already, our

chemists and technicians maintain close contact with our customers in order

to tailor the right product for a given application. Raw materials are the basis

for a consistent paper quality. This is why stringent quality checks are carried out

for incoming goods. During production, consistency and degree of beating are

watched very closely.

Automatic measuring devices during production in the course of an in-line

production control in the paper machine register the slightest deviation.

A continuous process control in the laboratory located at the paper machine

provides a direct flow of information to the staff operating the machine.

Quality measures on the production site are complemented by checks carried out

in the quality department. Munktell’s sophisticated test rigs correspond to

the standard of modern technology.

Regular revision of measuring means guarantees their function and precision.

The whole staff has been trained to know and implement the conditions

and standards of quality control so that the next conversion step is only

carried out when the respective demands have been met. We apply customer-

orientated quality assurance also to the converting sections of our plant creating

thus a basis for a successful collaboration for many years to come.

8

INT

RO

DU

CT

ION

Quality Management System – ISO 9001:2000

Munktell has implemented Quality Management Systems

which are confirmed by certification to comply with all

the requirements of the DIN/SS EN ISO 9001:2000 norm.

It is the application of these Quality Assurance Systems

that guarantees a high quality standard and competitiveness

in constantly more demanding markets and proceeding

internationalization.

Moreover, the certification is a token of customer orienta-

tion from product design to customer service. Continuous

product evolution and improvement of existing production

processes help us outperform the required quality standard.

Along with a competent service, these merits will con-

tribute to the acquisition of new customers and the

strengthening of our existing relations.

Quality Policymeans for us to produce at the highest level. Working pre-

cisely and monitoring closely each and every conversion

step until despatch have the utmost priority.

CERTIFICATE

The Certification Bodyof TÜV Management Service GmbH

certifies that

MUNKTELL & FILTRAK GmbHNiederschlag 1

D-09471 Bärenstein

has established and applies

a Quality Management System for

Development, Manufacture and Sales of Filter and Special Papers, Filter Elements,

Sales of Glassmicrofibres and Membranfilter Products

An audit was performed,Report No. 70019996Proof has been furnished that the requirements

accordint to

ISO 9001:2000

are fukfilled. The certificate is valid until 2007-05-17

Certificate Registration No. 12 100 6321 TMS

Munch, 2004-05-24

9

INT

RO

DU

CT

ION

Quality Management System GMP/CE AND ISO 13845:2003

As many of our products are used in medical-technical

applications, our manufacturing and quality control

procedures comply with the GOOD MANUFACTURING

PRACTICES (GMP) and ISO 13485:2003.

Each step in the manufacturing process, from incoming

materials through production up to finished products,

is documented, validated and controlled. Upon request,

we can provide you with certificates and technical data

sheets.

Our quality management system is supervised

and certified by SEMKO, Stockholm, Sweden.

10

INT

RO

DU

CT

ION

Environmental Management System – ISO 14001:2004

In order to control the influence that our products and processes have on the environment,

we are using ISO 14001 as a guideline.

This means that we need to have full control over our

• incoming products

• production / processes

• waste / waste disposal

• environmental legislation

Our main targets are the minimization of any negative influence that might occur in our processes and

the constant improvement of our performance.

ISO 14001 provides us with the elements of an effective environmental management system

which we have implemented to achieve our environmental and economic goals.

Environmental Management

is for us a token of acting economically and carrying ecological responsibility.

This is why we have implemented this system for a voluntary preventive environmental protection.

11

INT

RO

DU

CT

ION

OEM and private labelling

Munktell has a long experience in supplying OEM products all around the world. Several major filter producers

have our products as a complement to their own product line. Many medical equipment manufacturers

use our specially designed filter products for protection against contamination.

We can supply the following OEM products

Medical products

• Sterilization Papers

• Dental Papers

• Table Top Papers

• Inline Filters

• Breathing System Filters

• Heat and Moisture Exchangers (HME’s)

We focus our resources on service, quality, troubleshooting

and close customer relationships. We are organized in a way

that enables us to quickly and accurately respond to customer needs.

Product development focuses on specific customer or market needs

and innovation approaches. We combine this with a profound knowledge

of materials, chemistry and process to develop products

that offer performance and quality leadership.

Should you have an idea for a new product or a specific demand,

please do contact us.

Munktell Filter AB Munktell & Filtrak GmbH Munktell & Filtrak GmbHBox 1003, Niederschlag 1 Am Bahnhof 6aS-79110 Falun, Sweden D-09471 Bärenstein, Germany D-35088 Battenberg, Germany

Ph. +46 23 705880 Ph. +49 3 73 47 830 Ph. +49 64 52 21002-0Fax +46 23 40115 Fax +49 3 73 47 8364 Fax +49 64 52 8985E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]

Filtration is our business

12

MIC

RO

FILT

RA

TIO

N

Housing: Polystyrene

Filter Medium: Munktell hydrophobic micro-glass fibre paper

Connectors: nipples connected to filter housing with snap lock.

Tubes with an internal diam. of 4 to 8 mm can be

connected to the nipples

Retention: > 99.999% (0.3 µm)

Max. temperature: 80°C

Filter Area: 5.3 cm2

Sterilization: can be supplied in sterile version

PumpgardApplications:

Pumpgard is a ready-to-connect filter unit consisting of a PTFE membrane filter

sealed within a polypropylene housing.

Pumpgard stops water from overflowing from a full suction bottle or suction bag

preventing its penetration into the pump, as well as corrosion, expensive cleaning

and breakdown of vacuum pumps that would result from it.

SpecificationHousing: Polypropylene

Membrane: PTFE 0.45 µm reinforced with polypropylene grid

Connectors: stepped hose barb 6 – 12 mm

Diameter: 64 mm

Filter Area: 20 cm2

Typical air flow rates: 1.8 l/min at 0.02 bar

4.6 l/min at 0.05 bar

8.5 l/min at 0.1 bar

Max. operation pressure: 3 bar (300 kPa)

Water Penetration Point: approx. 400 kPa (0.2 µm)

Max. Temperature: 134°C (autoclave)

Pre-sterilized with: ethylene oxide

Pack Size: 3 pcs./pack

Microfilter MS-20Applications:

Microfilter for supply air and venting

filter for medical and pharmaceutical

applications.

Removal of particles and liquids (at

low pressures) from air/gas supplies

going to instruments that are sensitive

to impurities

Specification

Dimensions Pressure Drop vs. flow graph forMS-20

Filter Housing

NippleNipple

Each filter is checked individually for retention.

M I C R O F I LT R AT I O N

13

MIC

RO

FILT

RA

TIO

N


Microfiltration of supply air/gas

(e.g. in CO2 incubators

and oxygenators) and venting filter

in medicine and for pharmaceutics

production.

Specification




Connections: for tubes with internal diam. of 4 – 6.5 mm

Retentions: > 99.999 % (0.3 µm)





Elimination of bacteria, microorganisms and

other particles for various types of medical

work.

Filtration for supply of particle-free

air or gas for measuring devices, assuring

their reliable function and high quality.

Specification

Dimensions Pressure drop vs. flow graph forMS-64



Connections: for tubes with internal diam. of 10 – 14 mm

Retention: > 99.999 % (0.3 µm)



As MS-61 available with a length of 110 mm. Each filter is checked individually for retention.

For ordering information please refer to the enclosed register

14

MIC

RO

FILT

RA

TIO

N

Specification MS-42 T MS-43 THousing: Polystyrene – transparent

Filter Medium: Hydrophobic Micro-glass Fibre Medium

Connections: for Tubes with inner of for Tubes with inner of6 – 9 mm 4 – 6.5 mm

Retention: > 99.999% (0.3 µm)



Pressure Drop vs. flow graph forMS-42 ThPa

Pressure Drop vs. flow graph forMS-43 ThPa


hPa

l/min

Microfilters MS-41, MS-42T and MS-43T

Applications:

Microfiltration of supply air/gas

(e.g. in CO2 incubators and

oxy-genators) and venting filter

in medicine and for pharmaceutics

production.

Specification for MS-41




Connections: for tubes with internal diam. of 6 – 9 mm

Retention: > 99.999 % (0.3 µm)



15

MIC

RO

FILT

RA

TIO

N



Connections: male and female -diam.: 11 mm or special

connections for tubes with internal diam.

of 6.5 – 9 mm

Retention: > 99.999 % (0.3 µm)



For ordering information, please refer to the enclosed register.

Specification

Specification

Dimensions

Pressure Drop vs. flow graph forMS-40-S

Dimensions

Pressure Drop vs. flow graph forSuctogard



Connections: male and female -diam.: 11 mm or special

connections for tubes with internal diam.

of 6.5 – 9 mm

Retention: > 99.999% (0.3 µm)


female

male

Connection Combinations

Microfilter MS-40-S

Applications:

Microfiltration of volumes

of up to 30 – 40 l/min for sterile

and particle-free air or gases.

Mainly used for cleaning

exhaust air from

suction devices


Microfilter Suctogard

Applications:

Microfiltration of volumes of

up to 30 – 40 l/min for sterile and

particle-free air or gases. Mainly

used for cleaning exhaust air from

suction devices.

16

MIC

RO

FILT

RA

TIO

N

Microfilter MS-681

Applications:

Microfiltration of air in cultivation

and storage tanks requiring sterile

and particle-free air.

In medicine used e.g. in autoclaves,

sterilizers, incubators and ventilators

for venting and sterile

air supply.

Specification

Specification

Dimensions Pressure Drop vs. flow graph forMS-681 with holder combination

Dimensions Pressure Drop vs. flow graph forLP-10

Housing: Polystyrene (element)


Holders: nickel-plated brass, one half with snap-lock

Retention: > 99.999% (0.3 µm)

Connections: see page 20


Sterilization: the element (CMS-681) is usually supplied in sterile version.Upon request it is available in non-sterile version

Packing: individually packed (CMS-681)

For ordering information please refer to the enclosed register.


Filter Medium: Munktell hydrophobic micro-glass fibre paper with spacers

Connections: outside diameter 38 or 80 mm

Retention: > 99.999% (0.3 µm)



MicroFilter LP-10

Applications:

Supply and exhaust air filters

for the ventilation of tanks and other

containers where a sterile environ-

ment is required, e.g. in breweries,

pharmaceuticals manufacture and

the food industry.

Also used as an absolute filter for

particles deriving from laser cutting.


17

MIC

RO

FILT

RA

TIO

N

Specification

Specification

Pressure Drop vs. flow graph forLP-025

Dimensions Pressure Drop vs. flow graph forLP-050


Styrolux (transparent LP-025)


Efficiency: > 99.999 % (0.3 µm)

Connectors: female connector ISO x 22 mmmale connector ISO x 22 mm


Packing: individually packed


Housing: High-impact Polystyrene


Efficiency: > 99.999 % (0.3 µm)

Connectors: female connector ISO x 22 mm

male connector ISO x 22 mm




Dimensions


Microfilter LP-025

Applications:

Microfiltration of air and gases to

supply a sterile and particle-free flow

to medical equipment (ventilators,

sterilizers...) and in pharmaceutical

and food applications (autoclaves,

venting filters....)


Microfilter LP-050

Applications:

Microfiltration of air and gases to

supply a sterile and particle-free flow

to medical equipment (ventilators,

sterilizers...) and in pharmaceutical

and food applications (autoclaves,

venting filters....)


18

MIC

RO

FILT

RA

TIO

N

Microfilters VIROGARD and BACTOGARD

Specification Virogard and Bactogard Housing: High impact Polystyrene


Efficiency: > 99.996 % (0.3 µm)

Connectors: ISO F22 and ISO M22

Max. temperature: 80 °C

Packing: individually packed, carton with 50 pieces.


Applications:

Microfiltration of air and gases to supply a sterile and particle-free flow to medical equipment

(ventilators,sterilizers...) and in pharmaceutical and food applications (autoclaves,venting filters.....)

Pressure Drop vs. flow graph for Virogard

Dimensions

Pressure Drop vs. flow graph for Bactogard

Dimensions

19

MIC

RO

FILT

RA

TIO

N

Air Flow Rates: approx. 1.4 l/min at �� p=1 bar

Bubble Point: 1.2 bar min. values with isopropanol

Burst Strength: 6.0 bar (600 kPa; 87 psi)

Filter Area: 5.3 cm2

Water Penetration Point: >– 4.0 bar (400 kPa; 58 psi)

Applications:

For small containers and air venting bottles, we have

a 26 mm polyester-reinforced 0.2 µm PTFE venting filter.

The connectors are luer lock – female and male.

The housing – made of cyrolite – withstands a maximum pressure

of 6 bar. The filters can be supplied in both sterile and non-sterile version.

Specification:

For ordering information please refer to the enclosed register

Hydrophobic PTFE Venting Filters

Lasertrap 100

Applications:

Complete elimination of particles, micro-organisms and odour

in plumes from laser surgery and diathermy.

Housing: High impact Polystyrene


Efficiency: > 99.9999 % (0.3 µm)

Connectors: ISO F22

Flow: < 200 l/min

Protection cap: LD Polyethylene

Others: contains active absorption element


Specification

20

MIC

RO

FILT

RA

TIO

N

Product Dimensions Material Munktell Filter

Male male11 mm Ø, Polystyrene MS-40-S, Suctogard, Nipple Olive for tubes with MS-61

internal Ø6 – 9 mm

Connection piece female ISO 22 mm ABS LP-025, LP-050R 3/8" R 3/8"

Connection piece female ISO 22 mm ABS LP-025, LP-050R 1/2" R 1/2"

MS-681 holders nickel-plated MS-681 holder combinations:Tapered pipe brassthread 3/4" (KR 3/4")*

Free inlet/ nickel-plated

outlet (FI)** brass

* also available with clamps

** als available without clamps

KR = tapered pipe threadFI = free inlet SL = tube connection

The prefix L indicates holder half with lock clamps


Tube connection nickel-plated

Ø 31.8 mm brass

1 1/4" (SL1 1/4")*

LKR 3/4“ Fl LSL1 1/4“ SL1 1/4“

Connectors and Adapters

Female female 11 mm Ø, Polystyrene MS-40-S, Suctogard, Nipple Olive for tubes with

internal Ø6 – 9 mm

21

GA

RD

BR

EA

TH

ING

SY

STE

M F

ILTE

RS

Filters for equipment protection

The filters with a pleated, hydrophobic mechanical filter membrane give the highest possible protection against

contamination of the breathing system. Gard has such a mechanical membrane and is therefore very suitable. Bac-

stop and Bacstop Mini have an electrostatic filter membrane with a slightly lower filtration efficiency. Bacstop and

Bacstop Mini will give sufficient protection during treatments that have low risks for contamination. The Gard

models have several combinations of ISO connectors. The filters are available with a capnograph port.

GARD

Product specification

Dead space (ml): 124

Weight (g): 60

Resistance (Pa) 60 l/min: 160

Filtration efficiency BFE/VFE (%): >99,9999

Housing: Styrolux/transparent

Values are target values for art. no 321 111

BACSTOP


Dead space (ml): 85

Weight (gr): 35




Values are target values for art. no 321 203

BACSTOP MINI


Tidal Volume (ml): 150 – 500

Dead space (ml): 25

Weight (g): 13

Resistance (Pa) 15 min: 80

Filtration eff. BFE/VFE (%): >99,998


Values are target values

G A R D B R E AT H I N G S Y S T E M F I LT E R S


22

GA

RD

BR

EA

TH

ING

SY

STE

M F

ILTE

RS

Filters combined with HME for patient protection

The combination of a filter and aHME in the same housing is the ultimate solution for efficient microbial

protection and humidification. Combigard is a combination of the excellent mechanical filter with the effective

HME. Bacstop/HME is suitable for the treatments with lower risk for contamination but still with an effective

humidification. The Combigard models have several combinations ofISO connectors. The filters are available

with a capnograph port.

COMBIGARD

Product specificationDead space (ml): 124

Weight (g): 60

Resistance (Pa)60 l/min after 1 hr: 17060 l/min after 24 hrs: 180


Moister output (mg H2O/l): 29


Tested according ISO 9360:1992 Values are target values for art.no. 321 104

BACSTOP HME


Dead space (ml): 77

Weight (g): 40

Resistance (Pa)

60 l/min after 1 hr: 21060 l/min after 24 hrs: 210


Moister output (mg H2O/l): 31


Tested according ISO 9360:1992 Values are target values for art. no. 321 202

BACSTOP HUMINI


Tidal Volume (ml): 150 - 500

Dead space (ml): 23

Weight (g): 15



Moister outp.(mg H2O/L)@ Vt=250 ml.: 32


Tested according ISO 9360:1992 Values are target values for art.no. 321 209

23

GA

RD

BR

EA

TH

ING

SY

STE

M F

ILTE

RS

Humidifiers

The HME inserts in the transparent housings are of 2 component micro-fibres and give a very low resistance.

The resistance is low even after24 hours use. Together with an optimum moisture capacity it keeps the patient

hydrated and the breathing system dry. The HMEs are available in a variety of sizes from Neogard for neonatals

till HME Flex for adults.

HME FLEX

Product specificationTidal Volume (ml): 500 – 1500

Dead space (ml): 90

Weight (g): 20

Resistance (Pa)

60 l/min after 1 hour: 16060 l/min after 24 hours: 160

Moisture output (mg H2O/l): 28

Housing: EVA

Tested according ISO 9360:1992 Values are target values

HME FLEX MINI


Dead space (ml): 64-83

Weight (g): 12,5

Resistance (Pa)

60 l/min after 1 hour: 16060 l/min after 24 hours: 160


Housing: EVA


HME 1000


Dead space (ml): 27

Weight (g): 7

Resistance (Pa)60 l/min after 1 hour: 12060 l/min after 24 hours: 130


Housing: K-resin/transparent


24

GA

RD

BR

EA

TH

ING

SY

STE

M F

ILTE

RS

TRACHGARD-HC

Product specificationHousing: Styrolux, transparent

Connector: ISO F15

HME medium: foam

Dead space (ml): 18

Weight (g): 5


Pressure drop (hPa)at 30 l/min: 0,1at 60 l/min: 0,2at 90 l/min: 0,3

Moisture output (mg H2O/l):At tidal volume of 1000 ml: 20

500 ml: 2450 ml: 27


NEO-GARD



Dead space (ml): 2

Weight (g): 2

Resistance (Pa), 10 l/min: 170

Moisture output (mg H2O/l)At tidal volume of 45 ml: 32

Housing: SAN



25

BR

EA

TH

ING

CIR

CU

ITS

SMOOTH WALL Flex Soft

Length: 150 mm

Connection: ISO F15 and ISO M15

Material: EVA

CORRUGATED Flex Straight

Length: 165 mm

Connection: ISO M22/F15 and ISO M15

Material: EVA/Polyethylene

CORRUGATED Flex Elbow

Length: 165 mm



Corrugated tube

Diameter: 22 mm

Length: 1500 mm or 750 mm

Connections

Parallel wye: ISO M22/F15

Machine connection: ISO F22


Corrugated tube

Diameter: 15 mm

Length: 1000 mm or 750 mm

Connections

Parallel wye: ISO F15

Machine connection: ISO F22


Mask elbow with or without gas sampling port.



ADULT CIRCUITS

PAEDIATRIC CIRCUITS

CATHETER MOUNTS

MASK ELBOW

B R E AT H I N G C I R C U I T S

26

FILT

ER

ME

DIA

FO

R M

ED

ICA

L A

PP

LIC

AT

ION

S

Munktell air filter mediaThe MUNKTELL filter media concept is to manufacture

media in all efficiency ranges of interest to the cleanroom

industry – efficiencies from 99.95 % to 99.9999 %

for 0.12 µm particle size. Consequently, to fulfil the

requirements beyond the present standards and are

appropriate filter media for cleanroom applications.

These products are then converted by the customers

into a variety of shapes and configurations to suit

a multitude of industrial, medical, electronical and

personal protection applications.

MUNKTELL air filter media give you greater freedom

in filter design and opens markets where you could not

previously participate. They are produced on a paper

machine especially designed for the processing of

micro-glass fibres. Only high purity borosilicate glass

fibres are employed, in thicknesses rangeing from

0.2 to 2.0 µm, depending on the required level of

efficiency.

State of the art test rigs document the qualityMUNKTELL maintains an extensive laboratory

facility where inline and quality tests are conducted

on an ongoing basis in order to maintain quality

and consistency.

Our test facilities give you the most accurate and reliable

data possible. You will know what kind of filtration

performance you can expect from each grade, i.e. the

removal efficiency for each particle size at a chosen flow

rate. The test rig measures particle sizes from 0.05 to

0.5 micron with extreme accuracy.

This enables you to make better decisions in designing

your products and provides hard fact to validate your

decisions with your customers.

Technician carrying out a CNC test for thedetermination of the efficiency in particleretention of a filter medium

F I LT E R M E D I A F O R M E D I C A L A P P L I C AT I O N S

27

FILT

ER

ME

DIA

FO

R M

ED

ICA

L A

PP

LIC

AT

ION

S

Typical properties

MES is an electrostatically charged needle-felt comprising

two electrically dissimilar synthetic polymers which are

specially prepared and processed at the manufacturing

stage creating a charge transfer between the two different

types of fibre. Discrete charges, both positive and

negative, are present on the fibre surface, however,

overall, the filter is electrically neutral. As one of the

fibres in the blend is an extremely effective insulator, the

charge transfer is stable and permanent. The surface

charging dramatically enhances the filtration efficiency,

by electrostatically attracting the particles to the fibre

surface and thereby removing particles from the

airstream.

The advantage of MES is that it combines the benefits

of filters with open pore structure, i.e. low air flow

resistance and high dirt holding capacity, with high

efficiencies even in the submicronic range.

Medical filters are used in respiratory support equipment

such as life supporting breathing machines. They are fitted

in the airway between the equipment and the patient.

The removal of bacteria from the air breathed in

the hospital environment is critical in the protection

of the patient, other hospital personnel and the breathing

support equipment.

MES achieves very high bacterial and viral removal

efficiencies and is widely used in anaesthetic circuitry,

spirometry and CPAP applications.

MES is laminated with a 15 g/m2 polypropylene

nonwoven.

Grade Basis Weight Scrim Weight Pressure Drop Penetrationg/m2 g/m2 Pa (15.8 cm/s) % (BS4400)

MES 15/250/15 250 15 < 40 < 1.3

MES 15/300/15 300 15 < 45 < 0.8

Filter media for medical technologyMUNKTELL offers a complete range of products for the

production of breathing system filters. Our programme

covers high efficiency hydrophobic air filter media (HEPA)

and electrostatic filter media for different medical

applications. In our programme you will also find different

types of HME (heat and moisture exchange) products.

Electrostatic filter media – MES

Above data are typical values from production runs and do not represent a specification.

MES Electrostatic Filter Media can be supplied in form of circles, sheets or rolls.

For ordering information please contact our office.

28

FILT

ER

ME

DIA

FO

R M

ED

ICA

L A

PP

LIC

AT

ION

S


Typical properties

Hydrophobic micro-glass fibre papers

For high efficiency products, Munktell offers

a wide range of Micro-Glass Fibre Papers.

Ourprogramme covers papers from 99 % up

to 99.9999 % efficiency.

Grade Basis Weight Lamination Hydrophobic Pressure Drop Efficiency*g/m2 Pa (5.3 cm/s) %mm

MG S 75 No Yes < 330 99.985

MG T 75 No Yes < 450 99.999

MG1336/2-K 100 104 One side Yes < 335 99.97

MG 2336 135 Both sides Yes < 370 99.97

XA 3 75 No Yes < 250 99.95

XA 5 75 No Yes < 330 99.97

In order to increase tensile strength in

grades MG 1336 and MG 2336, they

have been laminated with a 15 g/m2

polyester scrim.

Micro-glass fibre papers can be supplied in form of circles, sheets or rolls.

* for 0.3 µm particles

29

FILT

ER

ME

DIA

FO

R M

ED

ICA

L A

PP

LIC

AT

ION

S

Polyether/Polyesters FOAM

• Impregnation:

The HME foam filters can also be supplied

treated with a solution of calcium chloride

dihydrate or calcium chloride hexahydrate

• Storage:

The foam material is UV ray sensitive and

should not be exposed to sunlight or other

UV-ray sources.

The filters are best stored in temperatures

around 22°C (68°F).

• Colours: white and blue

Can be supplied as circle, cylinder or sheet.

Sizes according to customer specification.


Atut Sp. z o.o.

www.atut.lublin.pl


tel./fax: 081 747 43 53


Dystrybucja:

30

FILT

ER

ME

DIA

FO

R M

ED

ICA

L A

PP

LIC

AT

ION

S

Specification for hydrophobic PTFE Membrane Filters

Adsorption: 8 µg/cm2 for γ-globuline for pore size 0.2 µm.

Bubble Point (minimum value for the 0.2 µm membrane and average values for all other porosities,

treated in all cases with isopropanol):

0.2 µm. . . . . . . . . . . . . . . . . 1.2 bar 1.2 µm . . . . . . . . . . . . . . . . 0.45 bar

0.45 µm. . . . . . . . . . . . . . . . . 0.8 bar 5.0 µm . . . . . . . . . . . . . . . . 0.1 bar

Flow Rates (average values per cm2 with air and �� p = 0.05 bar):

0.2 µm. . . . . . . . . . . . . . . . . 0.2 l/min 1.2 µm . . . . . . . . . . . . . . . . 1.6 l/min

0.45 µm. . . . . . . . . . . . . . . . . 0.3 l/min 5.0 µm . . . . . . . . . . . . . . . . 4 l/min

Compatibility:

compatible with most solvents. See compatibility table.

Extractable Substances (with water):

none detected

Sterilization:

Autoclave (121° C or 134° C), with ethylene oxide.

Thickness:

varies acc. to pore size, between 65 µm (0.2 µm) and 100 µm (5.0 µm).

Validation:

Sterilization Capability of 0.2 µm membrane filter has been verified with

the BCT (Bacteria Challenge Test).


Hydrophobic PTFE Membrane Filters PTFE membrane filters are permanently hydrophobic

by their composition. They allow the passage of air

and gases and do not get clogged up by humidity.

When intended for the filtration of aqueous solutions,

they need to be wetted with ethanol or methanol

prior to use in order to permit water penetration.

PTFE membrane filters are ideal for venting applications,

phase separations, aerosol collection and gas filtration.

PTFE membrane filters offer an excellent chemical

compatibility so that they can be used even for those

solvents and acids which other filter types are not resistant

against.

31

PR

OT

EC

TIO

N A

ND

STE

RIL

IZA

TIO

N P

AP

ER

S

Sterilization paperis a special wrapping paper of hydrophobic finish for use

in steam, gas and gamma-ray sterilization. Its specific

pore distribution and high air flow resistance ensure

extremely safe storage properties. The material is available

in creped surface finish. Produced in accordance with

DIN EN 868-1 and DIN EN 868-2.

Regular supervision by an independent test institute

guarantees a consistently high quality standard.

Grade: 363 – 60 g/m2

• Colours: white, green and blue

• for autoclaves (steam sterilization)

• for drying ovens up to 180°C

Advantages:

Protects against contamination after sterilization

When accurately wrapped and stored, the

sterility of goods is guaranteed for six months.

Sheets Size mm Packing

500 400 x 400 carton

500 450 x 450 carton

500 500 x 500 carton

500 600 x 600 carton

250 750 x 750 carton

250 800 x 800 carton

250 900 x 900 carton

250 1000 x 1000 carton

125 1200 x 1200 carton

Regularly controlled by an accredited, independent institute

Rolls Width mm Length m Packing

2 500 100 carton

1 600 100 carton

1 750 100 carton

1 1000 100 carton

Available in rolls and sheets.

P R O T E C T I O N A N D S T E R I L I Z AT I O N PA P E R S

Sheets

Rolls

32

PR

OT

EC

TIO

N A

ND

STE

RIL

IZA

TIO

N P

AP

ER

S

Width mm Length m

390 40

440 40

500 40

550 40

590 40

Covers and protection papers

Creped paper and creped paper...

There is a difference

Therefore...

Medicrepe

Grade: 326 – 65 g/m2

• guaranteed wood-free

• highly absorbent

• wetstrengthened

Wherever high hygienic

levels are a necessity:

• pure, bleached cellulose

• skin-friendly

• protection against humidity and dirt

• protection against contamination

• extremely strong

User-orientated applications:

• underlay for sterile instruments

• cover for operation tables,

examination chairs and stretchers

• covers for stretchers in resting rooms

after medical treatment

• available in rolls and sheets

for all commercially available chairs

and stretchers.

Width mm Length mm

450 800

450 1200

630 800

630 1200

• folded to 20 cm width 50 pcs. per pack

• perforation interval 30 cm also available without perforation


Sheets Rolls

33

PR

OT

EC

TIO

N A

ND

STE

RIL

IZA

TIO

N P

AP

ER

S

Width mm Length mm Pack Size

360 360 1000

400 400 1000

Economical and ecological,

therefore...

Semicrepe

Grade: 376 – 50 g/m2

a perfect lightweight alternative

• price-worthy on high quality level

• ecological because produced mainly

from recycled raw materials from our

own production

• helps reducing waste

A quality that convinces:

• by stability

• by extremely high burst and tear resistance

Particularly safe in case of uncontrolled movements

of children and adults.

Width mm Length m Pack Size

500 400 400

Width mm Length m Pack Size Core mm

390 50 6 35

440 50 6 35

500 50 6 35

550 50 6 35

590 50 6 35

600 195 2 50

Sheets

Rolls

Sheets

Mediline-covers

Mediline-covers have been designed especially

for gynecological examination chairs.

This creped and very absorbent paper is

• wetstrengthened

• environmentally friendly

• kind to skin

The covers maintain their strength even when wet.

Grade: 326 – 65 g/m2

Also available in a coated version, grade 1371.

34

PR

OT

EC

TIO

N A

ND

STE

RIL

IZA

TIO

N P

AP

ER

S

Dental napkins

• creped (376) and coated on one side (1371)

for protection of patients and clothing

Grade: 376 – 50 g/m2

1371 – 82 g/m2

Other sizes available upon request.

Dental papers

Dental tray papersFor modern dentist practices. The ideal tray to

protect your instruments. Also suitable as

absorbent tray cover during sterilization.

• wetstrengthened instrument protection


• hydrophobic or hydrophilic

• suitable for steam, gas, gamma

and hot air sterilization

Available in creped and embossed finish.

We can also supply the double size of 280 x 360 mm.

Grade Basis Weight Finish Sizes Sheets/Packg/m2 mm

327 55 creped, hydrophilic 180 x 280 250

1357 90 embossed, hydrophilic 180 x 275 250

363 60 creped, hydrophobic 180 x 280 250

360 x 360 400 x 400

Standard sizes in mm


Finish: white, creped and embossed. 250 trays to a shrinkpack

35

SP

EC

IAL

PR

OD

UC

TS

ECG contact paper

Grade: 385/NA – 150 g/m2

For an improved conductivity and an extremely

reliable electro-cardiographic transmission.

Our ECG contact paper has been soaked in

sodium chloride.

Available in discs and rectangular cuttings:

Container filters from sterilization paper

Quality Control according to

DIN EN 868-2 and DIN EN 868-1

Grade: 363 – 60 g/m2

• storage safe


• hydrophobic

• plain or creped

• colour: white and green

• suitable for steam, gas and

gamma sterilization

Upon request, we can supply the container filters with

steam indicator.

Configuration Sizes mm

angular 230 x 230

with rounded angles 230 x 230

round Ø 190/6

Configuration Sizes mm Pack Size

round Ø 25 100Ø 35 100

cuttings 50 x 60 10050 x 100 100

S P E C I A L P R O D U C T S


36

SP

EC

IAL

PR

OD

UC

TS

Filter rings for freezingPoint Osmometer

Grade: 11/N – 80 g/m2

• white, highly absorbent, plain filter paper

• apparatus-specific configuration and hole

arrangement

Protection filter for DNA-extraction

Grade: 37/N – 135 g/m2

Filter paper with 96 holes to prevent liquid

exchange between individual cavities.

Size: 80 x 123 mm


37

SP

EC

IAL

PR

OD

UC

TS

Guide for handling sterile goods

Sterilizator control by Bowie-Dick-Test

Test Packs made of filter board

Grade: 1339 – 315 g/m2

• more critical than cotton cloths as the defined pore structure guarantees the uniform penetration of the steam

• lower risk of wrong indications due to lateral steam penetration

Available in cuttings for test packs or in large sheets.

Conclusion: The Bowie-Dick-Test

has been passed.

Test passed

Example for an indicator sheet with

overall colour change:

Conclusion: The Bowie-Dick-Test shows

that the amount of gas or air in the centre

was too low.

The Bowie-Dick-Test has not been passed.

Test failed

Example for an indicator sheet with no

colour change in the central areas:

Grade Basis Weightg/m2

431 ZY 500

151 460

C 450 450

1268 510

Single chamber Multiple chamber Centrifugal rotor

CYTOCENTRIFUGATIONCyto-Strips made of Filter Board

for single chambers

and multiple chambers

available in different filter board grades, sizes and configurations.

38

SP

EC

IAL

PR

OD

UC

TS

Technical data

The carrier material TFN consists of highly pure

cotton linters. This ensures that the test results

are not affected.

Those parameters of this products that are

essential for its end use are subject to

permanent quality control.

TFN can be imprinted as test cards according

to our customers‘ requirements.

Typical Applications

TFN is used for the collection and transport

of human body liquids; capillary blood, also

urine and saliva. It is used:

• to effect screening tests for hereditary diseases

• to detect metabolic diseases such as

phenylalanin (Guthrie-Prick-Test)

and inborn hypothyreosis (TSH-test)

• in automatic test systems

Guthrie-Test Cards

MUNKTELL supplies the test cards needed

for blood tests. These individual test cards

correspond in both print and quality to the particular

regulations of every federal state.

Properties

• highly absorbent, uniform absorbency across the whole

test card area

• uniform thickness

• highly pure, no contents that could be washed out

Neonatal screening with sample carrier papers TFN

Grade Basis Weight Thickness Capillary Rise Special Featuresg/m2 mm mm/10min

TFN 180 0.44 120 approved acc. to NCCLS *

Size Number of Circles Packing Sizemm pcs./pack

67 x 120 9, printed on front 100and back

460 x 570 without print 100

210 x 297 (A4) without print

Mean Blood Spot Diameter 16 mm/100 µl**

Mean serum volume 1,30 µl/3 mm Loch**

* National Committee for ClinicalLaboratory Standards, Villanova, PA,USA, Document LA4-Ar 1997

** Above data are typical test values. They do not

represent a product specification

Ordering Information


39

RE

GIST

ER

302 001 MS/20 Polystyrene 25 HEPA Venting filters; Retention (%-0,3µ) 99,999 - Non Sterile

302 002 MS/20/GS Polystyrene 50 Sterile Venting filters; Retention (%-0,3µ) 99,999 - Sterile

303 811 Pumpgard 64 3 PTFE Venting Filters - Sterile

304 001 MS/40 Polystyrene 50 HEPA Venting filters; Retention (%-0,3µ) 99,999 - Non Sterile

304 002 MS-40/GS Polystyrene 20 Sterile Venting filters; Retention (%-0,3µ) 99,999 - Sterile

304 101 MS-41 Polystyrene 50 HEPA Venting filters; Retention (%-0,3µ) 99,999 - Non Sterile

304 106 MS-41-T Polystyrene 50 HEPA Venting filters; Retention (%-0,3µ) 99,999 - Non Sterile



304 301 MS-40-S Polystyrene 50 HEPA Venting filters; Retention (%-0,3µ) 99,999 - Non Sterile

305 001 Suctogard Polystyrene 50 HEPA Venting filters; Retention (%-0,3µ) 99,999 - Non Sterile


306 102 MS-61/GS Polystyrene 25 HEPA Venting filters; Retention (%-0,3µ) 99,999 - Sterile

306 401 MS-64/GS Polystyrene 25 HEPA Venting filters; Retention (%-0,3µ) 99,999 - Sterile


320 002 CMS-681/GS Polystyrene 10 HEPA Venting filters; Retention (%-0,3µ) 99,999 - Sterile

321 001 LP-025 Polystyrene 50 HEPA Venting filters; Retention (%-0,3µ) 99,999 - Non Sterile

321 101 Combigard Polystyrene 270 HEPA Breathing System Filter-humidifier; VFE/BFE (%) 99,9999) - Non Sterile

321 111 Gard Polystyrene 270 HEPA Breathing System Filter; VFE/BFE (%) 99,9999) - Non Sterile

321 201 Bacstop/HME Polystyrene 270 Breathing System Filter-humidifier; VFE/BFE (%) 99,99) - Non Sterile

321 203 Bacstop Polystyrene 270 Breathing System Filter; VFE/BFE (%) 99,99) - Non Sterile

321 302 HME1000 Styrene-Butadiene 900 Humidifier, - Non Sterile

321 304 HME Flex EVA 450 Humidifier, - Non Sterile

321 305 Neo-Gard Styrene 2880 Humidifier neonatal, - Non Sterile

321 307 Trachgard-HC Polystyrene 450 Humidifier, - Non Sterile

321 308 HME Flex Mini EVA 450 Humidifier, - Non Sterile

321 402 Flex Soft EVA/Styrene 900 Catheter mount. - Non Sterile

321 403 Flex Straight EVA/Polyethylene Catheter mount. - Non Sterile

321 404 Flex Elbow EVA/Polyethylene Catheter mount, elbow. - Non Sterile

321 405 Mask Elbow with port EVA/Polyethylene Mask elbow with port, - Non Sterile

321 406 Mask Elbow w/o port EVA/Polyethylene Mask elbow without port, - Non Sterile

321 407 Circuit Adult 750 EVA/Polyethylene Circuit Adult 750 mm, - Non Sterile

321 408 Circuit Adult 1500 EVA/Polyethylene Circuit Adult 1500 mm, - Non Sterile

321 409 Circuit Paediatric 750 EVA/Polyethylene Circuit Paediatric 750 mm, - Non Sterile

321 410 Circuit Paediatric 1000 EVA/Polyethylene Circuit Paediatric 1000 mm, - Non Sterile

322 001 LP-050 Polystyrene 50 HEPA Venting filters; Retention (%-0,3µ) 99,999 - Non Sterile

323 001 Virogard Polystyrene 50 HEPA Venting filters; Retention (%-0,3µ) 99,996 - Non Sterile

323 202 Bactogard Polystyrene 50 HEPA Venting filters; Retention (%-0,3µ) 99,99 - Non Sterile

324 001 LP-10-38 Polystyrene 1 HEPA Venting filters; Retention (%-0,3µ) 99,999 - Non Sterile

324 003 LP-10-80 Polystyrene 1 HEPA Venting filters; Retention (%-0,3µ) 99,999 - Non Sterile

326 000 Lasertrap Polystyrene 1 HEPA Venting filters; Retention (%-0,3µ) 99,999 - Non Sterile

350 000 Connection LFI Nickel plated brass 1 Connector, Non - Sterile

350 002 Connect. LSL 1 1/4 Nickel plated brass 1 Connector, Non - Sterile

350 004 Connect. LKR 3/4 Nickel plated brass 1 Connector, Non - Sterile

350 005 Connection FI Nickel plated brass 1 Connector, Non - Sterile

350 007 Connect. SL 1 1/4 Nickel plated brass 1 Connector, Non - Sterile

350 009 Connect. KR 3/4 Nickel plated brass 1 Connector, Non - Sterile

351 001 Connector R 3/8 " ABS 50 Connector, Non - Sterile

351 002 Connector R 1/2" ABS 50 Connector, Non - Sterile

354 301 Connection.Male Polystyrene 1 Connector, Non - Sterile

354 302 Connection.Female Polystyrene 1 Connector, Non - Sterile

391 000 363 400 x 400 500 Sterilization paper, sheets - white creped

Art.No. Grade/Code/Type Housing/Size (mm) Box Description

Article number register

40

RE

GIST

ER







391 007 363 1000x1000 250 Sterilization paper, sheets - white creped

391 008 363 1200x1200 125 Sterilization paper, sheets - white creped

391 009 363 400 x 400 500 Sterilization paper, sheets - green creped







391 016 363 1000x1000 250 Sterilization paper, sheets - green creped

391 017 363 1200x1200 125 Sterilization paper, sheets - green creped

391 100 363 50cmx100m 2 Rolls Sterilization paper, rolls, white creped

391 102 363 75cmx100m 1 Roll Sterilization paper, rolls, white creped

391 104 363 50cmx100m 2 Rolls Sterilization paper, rolls, green creped

391 105 363 60cmx100m 1 Roll Sterilization paper, rolls, green creped



392 000 325 39cmx40m 6 Rolls Medical paper, rolls, Medicrep





392 100 326 450x800 250 Medical paper, sheets, Medicrep




393 000 376 39cmx50m 6 Rolls Medical paper, rolls, Semicrep






394 000 385NA 25 100 x 100 Medical paper - ECG Contact paper

394 001 385NA 35 100 x 100 Medical paper - ECG Contact paper

394 002 383NA 50 x 60 100 x 100 Medical paper - ECG Contact paper

394 003 385NA 50 x 100 100 x 100 Medical paper - ECG Contact paper

394 100 363 23 x 23 cm 500 Medical paper - Containerfilter

394 101 363 23x23cmRE 500 Medical Paper - Container

394 102 363 190 500 Medical Paper - Container

394 200 325 500x400 400 Medical paper - Overlays paper

395 001 326 180 x 280 1000 Dental paper - Tray



396 001 376 400 x 400 1000 Dental paper - Napkins

720 200 VPT-26-0.20-50-LL-S 26 50 PTFE Venting Filters - Sterile, Single pack

720 201 VPT-26-0.20-500-LL 26 500 PTFE Venting Filters - Non Sterile, Single pack

Art.No. Grade/Code/Type Housing/Size (mm) Box Description

Atut Sp. z o.o.

www.atut.lublin.pl


tel./fax: 081 747 43 53


Dystrybucja:

Pri

nti

ng

: In

telle

cta

Str

ålin

s 0

61

0.Atut Sp. z o.o.

www.atut.lublin.pl


tel./fax: 081 747 43 53


Dystrybucja:

medical filtration technology - lublin · we are very proud to present you our new catalogue...

Documents