medical products

DMG Medical Technology

www.gildemeister.com DMG innovative technologies

FLY_D4028-0107_medical_uk 09.05.2007 17:42 Uhr Seite 7

Knee prosthesis

(femoral component):

5-axis simultaneous machining

on a DMU 50 eVo linear.


DMG High-tech expertise for components in the medical industry.

The manufacture of medical products and the associated technologies are becoming

increasingly more essential for advancements in the healthcare industry. It is no sur-

prise then that the development in manufacturing these products for medical technology

and medical systems is one of the most important growth markets today.

Consequently, DMG machines have become indispensable in the production of

highly precise hip and knee joint endoprostheses, the production of joint sockets and

bone screws or the machining of medical implants made from high-performance

ceramics. DMG machines perform these tasks with a level of precision and efficiency

that was inconceivable only a few years ago.

DMG machines also ensure superb results in the manufacturing of human spare

parts, and also play an important role in the production of devices and instruments

for medical technology. DMG machines, whether as stand-alone-machines or fully

automated production systems, set todays technological standards while contributing

to the quality of life of tomorrow.

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|12| Bone screw / SPEED 20 linear |3| Screw socket for long surgical implant screws / DMU 50 eVo linear

|4| Housing of a bone anchorage for orthopedic surgery (hip / knee / trauma) / DMU 50 eVo linear

|5| Pointer Wireless navigational instrument for the digitalisation of anatomical landmarks (hip / knee) / DMU 50 eVo linear

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_ Swivel range of the B-axis for machining angles up to -18 degrees

_ 5-sided and up to 5-axis simultaneous machining

_ Linear drive in the X-axis for more power and precision

_ High rapid traverse speeds up to 80 m/min in the X-axis

and 10 m/s2 acceleration in all linear axes

Technical Data .................DMU 50 eVo linear

X- / Y- / Z-axis mm 500 / 450 / 400

Main drive (40 / 100% DC) kW 35 / 25

Torque (40 / 100% DC) Nm 130 / 87

DMG ControlPanel with 15"-TFT-screen and 3D-software Control: Siemens 840D powerline with ShopMill, Heidenhain MillPlus iT, iTNC 530

SPEED 20-8 / 20-11 l inear precision turning from 1 mm to 25 mm diameter

DMU 50 eVo l inear 5-axis technology with a linear driveand machining angles up to -18 degrees

DMU eVolution series Highlights

TWIN 65 twin-spindle technology with a cross-traversable counter spindle and a tailstock

_ Up to a 20% job-time reduction due to simultaneous

machining with up to three tools

_ Unique work area design with an NC-controlled,

cross-traversable counter spindle and a tailstock

_ Two machine sizes available configured for your needs

Technical Data TWIN 65 Size 1 Size 2

Spindle distance mm 580 900

Chuck diameter mm 140 200 (250)

Max. bar diameter mm 65 65

DMG ControlPanel with 15"-TFT-screen and 3D-software,Control: Siemens 840D powerline

TWIN series Highlights

_ Up to a 25 mm bar capacity

_ Two linear drives for axes X1 and X3 (SPEED 20-11 linear)

_ High productivity: three tools used independently in continuous,

simultaneous operation

_ Minimal tolerances up to 0.0015 mm on the outer diameter

_ Short set-up times, simple operation

Technical Data SPEED 20-8 linear SPEED 20-11 linear

Number of axes 8 11

Max. turning diameter mm 20 (25) 20 (25)

Max. rotational speed rpm 10,000 10,000

DMG SlimLinePanel with 15"-TFT-screen and 3D-software, Control: Fanuc 160i (SPEED 20-11 linear) and 310is (SPEED 20-8 linear)

SPEED l inear series Highlights


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Workpieces / DMU 50 eVo linear:

|5| Sterilisation container

|6| Upper part of housing for wireless

navigational instruments

|7| Knee prosthesis (femoral component)

|8| Cutting block for minimally invasive surgery

of a knee prosthesis (tibia / femoral component)

Workpieces / SPEED 20 linear:

|2| Dental implant

|3| Lamina hook (spine)

|4| Bone screw (spine)

Workpiece / TWIN 65:

|1| Hip arthoplasty made from titanium

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Workpieces / ULTRASONIC series:

|11| Dental bridge made from

yttrium-stabilised zirconium oxide

|12| Rod lenses made from

optical glass (BK7) for endoscopy

|13| Ball head made from compound

ceramics (boring of the inner core)

Workpieces / LASERTEC series:

|14| Medical needle with 0.25 mm bores

|15| Die casting tool for hearing aid insert

|16| Bone saw for surgical applications

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Workpieces / DMC 60 T:

|9| Stem

|10| Hip joint endoprosthesis

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_ Technology Integration: ULTRASONIC and HSC milling on a single machine

_ Linear drives in X / Y / Z with > 2 g acceleration

_ Precision machine: P5

_ Compact 5-axis gantry machine (with integrated NC swivel rotary table)

_ Water-cooled USB 42 high-performance spindle with max. 42,000 rpm

_ Adaptive Control: Automatic feed adjustment in real-time

Technical Data ULTRASONIC 20 linear

X- / Y- / Z-axis mm 200 / 200 / 280

4th / 5th axis (with torque motors) optional

Max. rotational speed rpm up to 42,000

DMG ControlPanel with 15"-TFT-screen and 3D-softwareControl: Siemens 840D powerline

_ Filigree capability: Laser cutting gap as little as 20 m

_ Laser fine cutting of thin sheets up to 5 mm in material thickness

_ Linear drives in X / Y / Z with 1.2 g acceleration

_ Superb machine precision: P10

_ Optional 4th / 5th axis: torque motors in both rotary axes

Technical Data LASERTEC 80 FineCutting

X- / Y- / Z-axis mm 800 / 500 / 700

4th / 5th axis (with torque motors) optional

Rapid traverse in X, Y m /min 120

DMG ControlPanel with 15"-TFT-screen and 3D-softwareControl: Siemens 840D powerline

LASERTEC 80 FineCutting precision machine with > 1 g for 2D / 3D laser fine-cutting

ULTRASONIC 20 linear 5-axis gantry machine for ULTRASONIC and HSC milling with > 2 g

ULTRASONIC 20 l inear Highlights

LASERTEC 80 FineCutting Highlights

DMC 60 T 5-axis Machining Centre also available withan RS3 rotary magazine as an automation solution

_ Fast rotary pallet changer with two pallets in the standard configuration

_ Rotary magazine RS3 (optional) 3 additional pallets

_ NC rotary table in standard version rapid traverse and feed up to 30 rpm

_ Fast tool changer, chip-to-chip time 5.5 sec.

_ Rapid traverse and feed 50 m/min, acceleration up to 6 m/s2

Technical Data DMC 60 T

X- / Y- / Z-axis mm 780 / 560 / 560

Main drive (100 / 40% DC) kW 28 / 19

Max. speed Nm 121 / 82

DMG ControlPanel with 15"-TFT-screen and 3D-softwareControl: Siemens 840D powerline, Heidenhain MillPlus iT, iTNC 530

DMC 60 T Highlights


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Europe DMG Vertriebs und Service GmbH: Gildemeisterstrae 60, D-33689 Bielefeld, Tel.: +49 (0) 52 05 / 74 - 0,Fax: +49 (0) 52 05 / 74 - 31 90, [email protected], www.gildemeister.com

America DMG Chicago Inc.:1665 Penny Lane, Schaumburg, IL 60173, USA, Tel.: +1 (847) 781 - 0277, Fax: +1 (847) 781 - 0388, [email protected], www.dmgamerica.com

Asia DMG Shanghai:178 Yin Du Road (West) Shanghai 201612, P.R. China, Tel.: +86 21 6764 8876Fax: +86 21 6764 9033, [email protected], www.dmgchina.com

Our top priority is to provide you with the

best possible training for the personnel

responsible for the operation and mainte-

nance of your machine tools. You achieve

the highest productivity for your manufac-

turing processes through our hands-on

training with a global perspective, on ma-

chines equipped with the most advanced

technology. The training takes place either

at your local DMG training facility or with

you on-site at your workplace: training that

puts you on the path to success giving

you the competitive edge.

DMG is the perfect partner of the

international medical industry and its

suppliers. Starting with compact

single machines, all the way to highly

automated production systems, DMG

offers a product range that is unparal-

leled anywhere in the world. The

machines are suited for all aspects

of manufacturing and for all areas of

technology, ranging from lathe and

milling applications to ultrasonic and

laser machining.

Rotary and linear magazines

Take advantage of our customised ser-

vice products and optimal service sup-

port for the entire life cylce of your

DMG machine tools and systems. Our

specialised Service Hotline and con-

venient DMG Netservice ensure the

highest productivity and availability

for your operations. DMG Spare-Parts

Service offers the best availability

around the world with the shortest

delivery times.

DMG technology and expertise

DMG training Comprehensive training

DMGService Solutions

DMG in the medical industry Your demands set our standards.

We automate your production

Workpiece handling with a robot Flexible loading portal


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