medium voltage controllers - overvie 2019 ppt/mv... · • shield personnel if arc flash occurs...
TRANSCRIPT
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Medium Voltage Controllers - Overview
Ladislav Kutiš Account Manager Power Control Business 28.03.19 VARNA
© WIKIPEDIA
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Agenda
CENTERLINE®
Controllers
Intelligent Motor
Control
Line Side
Products
Full Voltage
Controllers
Reduced Voltage
Controllers
Additional
Controllers
OneGear™
Controllers
Q&A
1 2 3 4
8 7 6 5
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Controller Product Overview
CENTERLINE
• Incoming Line Units
• Load Break Switches
• Full Voltage Controllers
• Reduced Voltage Starters
• Two-Speed Starters
• Synchronous Starters
• Auxiliary Cabinets
• Komponent Kits for OEM
• Accessories
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Designed to meet NEMA, UL, CSA standards
CENTERLINE MCCs
• 2400V to 6900 V, up to 9000HP
• Rated up to 800A
• Top or bottom cable entry/exit
• Continuous bare copper ground bus
• Swing out low voltage panel for easy access
• Control power transformer
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CENTERLINE MCCs
• Low Voltage Compartment
• Allows testing and troubleshooting of power cell with no exposure to
medium voltage
• Easy access to all low voltage components
• Power Cell Compartment
• Isolated from other compartments for better fault containment
• Easy access for cable installation and stress cones
• Power Bus
• Located in the center rear of the enclosure
• Access from front or rear
• Tin or silver plated copper
• 1200A, 2000A, 3000A
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CENTERLINE MCCs
• Non-load break isolation switches
• Interlocks prevent switch opening when contactor is energized
• When open, visible barrier isolates power cell from power bus
• Viewing window to verify status of switch
• Handle Interlock
• Mechanical interlock helps ensure door can’t open when power cell is
energized
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Heavy Duty operating handle and mechanically interlocking
CENTERLINE MCCs
• Mechanical interlocking between operating handle, power cell door, main
vacuum contactor and isolation switch for enhanced safety
• Operating Handle supports up to 3 padlocks in the Off position - drill
position marked for the one lock in the On position.
• Optional trapped key systems can be incorporated for system
configurations
Rugged Mechanical Interlocking for Enhanced Safety
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Full and Reduced Voltage Controllers available
with Arc Resistant Enclosures
ArcShield™ Arc Resistant Overview
• ArcShield underwent rigorous testing
• Complies with IEEE Std. C37.20.7-2007
• Tested at 50* kA, for 0.5 sec. (*Un-insulated power bus)
• Tested at 40kA, for 0.5 sec. (Insulated Power Bus)
• ArcShield meets Type 2B Accessibility
• Personnel are shielded at the front, rear and sides of enclosure
• Protection is maintained with LV door open
• Plenum or chimney required, to direct arc flash energy away from
personnel
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NEMA Type 12 enclosure
ArcShield design enhancements
ArcShield™ Overview
• Heavy gauge steel for all doors as well as side, roof, and back sheets
• Robust door hinges & multi-point latches
• Reinforced structure (brackets & plates)
• Pressure relief plate on the unit roof
• Reinforced low voltage panel
• Shield personnel if arc flash occurs with the low voltage door open
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Medium Voltage MCCs take advantage
of Intelligent Motor Control with Ethernet/IP
Intelligent Motor Control
• Common network infrastructure for industrial and non-industrial
communications
• Easily acquire device data from anywhere on the network
• Allows easier integration of industrial components
Simultaneous real-time control, configuration, and data acquisition
Mo
tor
Co
ntr
ol
Visualization Control
Pla
ntP
Ax
CIP
Information
EtherNet/IP
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Connect the MCC to the enterprise with Ethernet/IP
Ethernet/IP
• Same as Ethernet used in the office combined with a common industrial
protocol
• Ethernet cable jacket rated to 600V
• Designed to withstand industrial noise, RF interference, static discharge,
and lightning strike
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HMI support
System Level Dashboard Component Configuration
Asset Management
Virtual view of the MCC
Simple dashboard presentation
Customer configurable
Exclusive functionality for MCCs
Parameter Editor
Device monitoring and config.
Remote diagnostic support
Support for all IMC devices in MCC
Trending and event logging
Key customer documentation
User Manuals
Customized wire diagrams
Spare Parts lists
ActiveX and IMC faceplates provided
Enables simple integration with On-Machine™ HMIs
IntelliCENTER® Technology & Software IntelliCENTER® Software allows users to efficiently Operate & Maintain their MCC
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Display an overview of MCC including
IntelliCENTER
• Three analog gauges
• Two trend graphs
• Status of I/O on the device
• Eight configurable data fields
• Record up to 5000 data points with the trend graph
• IntelliCENTER® Energy show real-time energy consumption and historical
trending
Remote Monitoring
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Integration Assistant
IntelliCENTER
• Seamlessly integrate controller into Logix programming software
• Automatically add MCC to Studio 5000® I/O tree to reduce programming
time
• Add-on Profiles automatically create controller tags reducing errors and
time to integrate MCC
Integration Assistant
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Integration Assistant
IntelliCENTER MCC ControlLogix®
Automatically exports device configuration to
Studio 5000®
INTEGRATION ASSISTANT
SAVES Programming Time
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Fully assembled.
Factory installed.
Preconfigured.
Efficiency Delivered
IntelliCENTER MCCs
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TIME
Establishing a New Workflow
System Integrator
Application Development Begins
Application code developed with
no concern about physical devices
Leverage code developed
in previous projects
Electrical Contractor
Technical Specification
List of Motors Electrical testing
Configuration testing
Configuration files
Drawings
Internal wiring
IP adresses
Device identification
Device configuration
Application Development Concludes
MCC configuration file exported to
Studio 5000 with the aid of
IntelliCENTER® Integration Assistant
Variables in the application
are now easily associated
with devices in the MCC
Rockwell Automation
IntelliCENTER MCC
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Faster Implementation of MCC- Lower Cost
PURCHASE PRICE
SITE MATERIALS
& LABOR
Conventional IntelliCENTER
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IntelliVAC control module for 400A and 800A contactors
IntelliVAC™ Standard Contactor Control
• Universal input voltage
• Consistent vacuum contactor pick-up time
• Selectable vacuum contactor drop-out times
• Power loss ride-through using time delay under voltage (TDUV) protection
• Anti-kiss and anti-plugging protection
• Altitude compensation
• Delayed motor re-start
• Temporary motor jog function
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Same functionality as standard IntelliVAC™
with advanced features
IntelliVAC Plus Advanced Contactor Control
• Digital I/O
• 8 inputs (110 to 250 VAC or VDC)
• 2 outputs (up to 250 VAC or VDC)
• Status indication
• Inputs / Outputs & RS-485 address
• Network / Control Boards
• DeviceNet communication
• IntelliCENTER® compatibility
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Motor Protection
• Bulletin 857
• Ethernet/IP for Intelligent Motor Control
• Many other communication options, including IEC 61850
• Fully configurable locally with LCD display or remotely online
• E300
• Ethernet/IP for Intelligent Motor Control
• Add-on Profile simplifies commissioning
• Modular design
• Diagnostic information
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Used for incoming line cable termination
Incoming Line Units
• 1591A
• Incoming Line Units
• 18”, 36”, 44” wide enclosures
• 18” and 36” available with ArcShield™
• 1591B
• Incoming Line Units for 2-Unit Structure
• 36” wide enclosure
• Available with ArcShield™
Product Offering
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Features
Incoming Line Units
• 2400V to 6900V
• Top or bottom incoming arrangements
• Bolted door construction
• Front access to incoming cables
• With or without low voltage panel
• Low voltage panel supplied with units that have LV components
• Energy metering optional
Product Offering
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Load Break Switches
• 200A, 400A, 600A, and 1200A sizes
• 2400V to 6900V
• Guard over line terminals as a barrier from MV when power door is open
• Viewing window to see position of switch
• Handle fully interlocked with door
• Key interlocking available
• Available in Feeder, Main, or Tie configurations
Product Offering
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Load Break Switches
Main Optional Fusing
Optional
Fusing
Tie
Feeder
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Full Voltage Controllers
• Full voltage controllers can offer transformer or motor control
• One or two high cabinets
• Motor starters can be reversing or non-reversing
• Available in ArcShield, arc resistant enclosure
Product Offering
Bulletin Control Cabinet
Style
Directions
1512A Motor Starter 1-high Non-
Reversing
1512B Motor Starter 2-high Non-
Reversing
1512AT Transformer
Control
1-high Non-
Reversing
1512BT Transformer
Control
2-high Non-
Reversing
1506 Motor Starter 1 high Reversing
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Full Voltage Non-Reversing Controllers
3
TX M
3
One High Two High
Transformer
or Motor Control
in one or two high
enclosures
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400A or 800A contactor
2400V to 6900V, up to 9000HP
Full Voltage Non-Reversing Controller
• Enclosures
• Type 1, 1 (w/gasket), 12, 3R (IP 10, 21, 52, & 34)
• Arc resistant option (ArcShield™)
• Top/Bottom cable entry/exit
• Power bus located in center of rear of structure
• Separate Low Voltage and Power Cell compartments
Overview
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M
3
R F
Full Voltage Reversing Controllers
Control Reversing Applications with the 1506
1506
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Soft Starters SMC™ Flex
Reduced Voltage Controllers
• 1562E, solid-state Reduced Voltage,
Non-Reversing
• 1572, Reduced Voltage Autotransformer
Non-Reversing Starter
• 1576, Reduced Voltage Autotransformer
Reversing Starter
• 1582, Non-Reversing Reactor Starter
Product Offering
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Three MV SMC-Flex Offerings:
MV SMC-Flex Softstarters
• Complete Motor Control Solution
• 1562E
• Retrofit Solution for Existing Full Voltage Controller
• 1560E
• Component Kits for OEMs
• 1503E
Overview
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Retrofit – 1560E Combination – 1562E
M M
Main Contactor
Isolation
Switch & Power
Fuse
Bypass
Contactor
Bypass
Contactor
Current
Transformers
Current
Transformers
SCR Power Stack
Assembly
MV SMC Flex Overview
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Rated for 180A, 360A, or 600A
2400V to 6900V, up to 7500HP
MV SMC Flex 1562E
• Efficient two-high design
• Enclosure choices:
• NEMA 1, 1 (w/gasket), 12 & 3R (IP 10, 21, 52, & 34)
• Arc resistant option (ArcShield™)
• Isolation switch, power fuses and main contactor in bottom section
• Power electronics and by-pass contactor in top section
• Large low voltage panel space
• SMC-Flex controller (top)
• Main LV control (bottom)
Overview
Bulletin 1562E
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Features
MV SMC Flex
• Soft start with selectable kick start
• Soft stop
• Current Limit Start
• Linear Speed Acceleration/Deceleration
• Pump control minimizes water hammer (option)
• Communication options like Ethernet/IP, DeviceNet, ControlNet, etc.
Bulletin 1562E
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200A, 400A, 600A, 800A
2400V to 4800V, up to 7000HP
Other Reduced Voltage Controllers
• Viewing window to view position of isolation switch
• IntelliVAC™ control module for each vacuum contactor
• NEMA medium duty, dry type magnetics
• 50%, 65%, 80% taps
• Normal-Off-Test circuit
Reversing 1576 or Non-Reversing 1572
Autotransformer Starter
Non-Reversing Reactor Starter 1582
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200A, 400A
2400V to 4800V, up to 3000HP
Two Speed Controllers
• Available for separate winding or consequent pole two speed motors
• High/Low speeds (and High speed shorting for 1522F/G)
• Three R-rated fuses
• Six current transformers
• Control power transformer with primary and secondary fuses
Product Offering and Features
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200A, 400A, 800A
2400V to 6900V, up to 7000HP
Synchronous Starters
• Continuous load and constant speed applications
• Reversing and non-reversing configurations
• Available for brush or brushless type synchronous motors
• Available with static exciter
Product Offering
Brush-type
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Prepared spaces
Section within enclosure allocated for future expansion
Miscellaneous Items
• Includes:
• Main non-load break isolation switch
• External Operating Handle
• Barriers and wire duct for load cables
• Power cell with viewing window
• Low voltage door
• Top or Bottom Cell
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Starter Kit
Controller to convert a Prepared Space
Miscellaneous Items
• Includes:
• Main power fuse clips w/fuses
• Control power transformer
• Current transformer
• Power and Control wiring
• Low voltage door
• Low voltage panel
• Vacuum contactor
• Power cell door clip
• Instructions and identification nameplates 1592BS
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OneGear™ Product Offering
SMC™ Flex Soft Starter Incoming Line Unit
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160A, 340A, 580A
10.0kV to 13.8kV, up to 11MW
OneGear™
• IEC rated enclosure
• Arc resistant option (ArcShield™)
• 31.5kA, 0.5s IAC AFLR
• Three configurations:
• Complete Controller
• OEM Controller
• Retrofit Controller
SMC™ Flex Controller
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OneGear™ 13.8 kV SMC™ Flex
Line Cable
Section Start
Controller
Bypass
Controller Power Converter
Incoming Cables Motor Cables
Additional
MCCs / SMCs
Power Bus Located in Upper Rear Section
Additional
MCCs / SMCs
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OneGear™
• Safety Interlocking
• Doors can’t be opened until power is isolated from compartments
• Lockout provisions
• Soft start with selectable kick start
• Soft stop
• Current Limit Start
• Linear Speed Acceleration/Deceleration
• Pump control minimizes water hammer (option)
SMC™ Flex
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Houses power components in a compact design
PowerBrick™
• Reduced component count for increased reliability and efficiency
• Arranged in removable “stacks” reducing footprint
• Reduced maintenance time and spare parts inventory
• Can be removed independently for inspection or repair
• Unique semiconductor clamping method
Technology
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Resources
https://www.rockwellautomation.com/global/literature-
library/overview.page
https://ab.rockwellautomation.com/Motor-Control/MV-Soft-
Starters
SELECTION GUIDE in PDF
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www.rockwellautomation.com
Thank you
Ladislav Kutiš
+420 606 722 393