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TRANSCRIPT
Abstract—The Technology of Micro Electro Mechanical
Systems (MEMS) is revolutionizing the architecture of Sensors,
Mobile Multimedia Phones, Media Tablets, Laptops, Projectors,
Cinema Screens and High Definition Television (HDTV),
amongst, countless other applications in many fields of
engineering. This paper deals with MEMS-based Technologies for
Mobile Multimedia Displays and HDTV. Basic concepts of
Liquid Crystal Display (LCD) Technology are discussed. MEMS-
based display technologies namely Digital Light Processing (DLP)
of Texas Instruments, Digital Micro Shutter (DMS) of Pixtronix
and Interferometric Modulation (IMOD) of Qualcomm MEMS
Technologies are introduced. The architecture of the DLP light
switch MEMS chip containing two million hinge-mounted
mirrors of about 10X10 µm² each is presented. The design
concepts of ultra low power consumption, exceptional image
quality and sunlight-viewable MEMS-based technology for mobile
multimedia applications are discussed. Design Methodology of
MEMS is briefly touched standing on the shoulders of the VLSI
technology.
I. INTRODUCTION
Recent developments in MEMS-based technologies provide
products of exceptional qualities with significant reduction in
cost and energy consumption, thus, setting unprecedented
paradigm for the market forces. Recently, display intensive
devices such as Laptops, Media Tablets, Mobile Multimedia
Phones, Gaming Gadgets, portable GPS, for exemple, are
flooding the market; however, the present Liquid Crystal
Display (LCD) technology needs improvements in image
quality and power consumption. Better image quality
products can be designed; however, solutions demand more
power consumption, resulting in less autonomy of viewing
per battery charge. Likewise, the improvements in video
quality of large High Definition TV or Projector or Cinema
Screen require innovative solutions of optimum performance.
Thanks to advances in MEMS Technologies, the
manufacturing the low- cost consumer electronics
multimedia devices with high optical transmission, wide color
gamut, high brightness, high contrast ratio, wide viewing
angles, excellent video controls and ultra low power
consumption is easily realizable.
The application of MEMS Technologies in the fields of
display systems and RF communication circuits permits
designer to achieve excellent performance beyond the over
stretched limits of the Moore Law. It should be emphasized
that RF MEMS for communication or Optical MEMS for
video transmission require an intimate knowledge of inter-
action among device design, fabrication process and multi-
physics all along the system design and development cycles.
Thus, by training and design experience, the RF MEMS or
Optical MEMS Engineers have the ability to simultaneously
perceive at multiple scales from concept to product in
coherent fashion tackling Scaling, 3D-Model Building,
Architecture, Finite Element Meshing, Fabrication, Model
Extraction and Validation unlike VLSI Engineers who are
only concerned with the Electronics Design Automation
(EDA) software of a largely planar device. The analog and
digital interface circuits and microcontrollers designed using
mixed signal hardware description languages, VHDL or
Verilog, may form part of the MEMS design or are designed
separately.
The incumbent LCD Technology has served well the needs
of display devices for many years; however, with the massive
proliferation of display-intensive mobile multimedia devices,
there are pressing demands for new innovating technologies.
Since late seventies, Texas Instruments has led the market
with marvelous MEMS-based Digital Light Processing (DLP)
products [1] and has made available excellent documentation
[2]. In recent years, Qualcomm MEMS Technologies
launched display devices with Interferometric Modulation
(IMOD) known as Mirasol [3] and Pixtronix has
demonstrated its Digital Micro Shutter (DMS) technology
with encouraging success for mobile multimedia applications
[4]. Japanese Chimei Innolux Corporation and Hitachi
Display Ltd. have recently signed technical collaborations
with Pixtronix Inc.
In the following Section fundamentals of LCD technology
are reviewed. Section III deals with the details of working
principle, architecture and layout of the DLP 1700 MEMS
chip of Texas Instruments for typical application. The salient
features of DMS technology are discussed in Section IV. The
IMOD Mirasol Technology is overviewed in Section V. The
roadmap for the Brazilian National Research efforts for
display technology is proposed in Section VI.
II. REVIEW OF LCD TECHNOLOGY
A. Structural details of LCD
A Liquid Crystal Display (LCD) is a thin, flat display
device made up of any number of color or monochrome
pixels arrayed in front of a light source or reflector. Each
pixel of a LCD consists of a layer of liquid crystal molecules
MEMS-based Technologies for Mobile Multimedia Displays
and High Definition Television
Narpat S. GEHLOT
Faculdade de Ciências e Tecnologia – FACITECH
Campina Grande, Paraíba, Brasil 58410-858
suspended between two transparent electrodes, and two
polarizing filters, the axes of polarity of which are
perpendicular to each other. Without the liquid crystals
between them, light passing through one would be blocked
by the other. Fig. 1A shows the structural details of a
passive LCD panel.
Fig. 1A. Structural Details of a Passive LCD Panel
showing the physical layout of Back light, Polarizer, LCD
Layer, Color Filter, Glass Plates, Polarizer & Display
Surface.
B. Working Principle of LCD
Before applying an electrical charge, the liquid crystal
molecules are in relaxed state. Charges on the molecules
cause them to align themselves with microscopic grooves on
the electrodes. The grooves on the two electrodes are
perpendicular, so the molecules arrange themselves in a
helical or twisted pattern. Light passing through one filter is
rotated as it passes through the liquid crystal, allowing it to
pass through the second polarizer. Half of the light is
absorbed by the first polarizer, but otherwise the entire
assembly is transparent.
When an electric charge is applied to the electrodes, the
molecules of the liquid crystals are pulled parallel to the
electric field, thus reducing the rotation of the entering
light. If the liquid crystals are completely untwisted, light
passing through them will be polarized perpendicular to the
second polarizer, and thus be completely blocked. The pixel
will appear dark. Hence, by controlling the twist of the
liquid crystals in each pixel, light can be allowed to pass
through in varying amounts, accordingly, illuminating the
pixel. The polarizer aligned such that pixels are transparent
when relaxed and become opaque when electric field is
applied.
LCDs are designed with multiplexed control; electrodes
on one side of the display are grouped and wired together
(say, in columns), & each group gets its own voltage source.
On the other side, the electrodes are also grouped (say, in
rows), with each group getting a voltage sink. The groups
are designed so that each pixel has a unique unshared
combination of source and sink. The hardware or software
driving the controls then turns on sinks in sequence, and
drives sources for the pixels of each sink, as in [5].
C. Transmissive and Reflective Displays
LCDs can be either transmissive or reflective, depending
on the location of the light source. A transmissive LCD is
illuminated from the back by a backlight and viewed from
the opposite side. This type of LCD is used in applications
requiring high luminance levels such as computer displays,
televisions, mobile phones, and media tablets. Reflective
LCDs, often found in digital watches and calculators are
illuminated by external light reflected by a diffusing
reflector behind the display, producing darker (blacks) than
the transmissive type since the light must pass through the
LCD twice and thus attenuated twice and the display is
poorer. Transflective LCDs work as either transmissive or
reflective LCDs, depending on the ambient light. These
LCDs work reflectively when external light levels are high,
and trans-
massively in darker environments via a backlight source.
D. Color LCD Displays
In color LCDs each individual pixel is divided into three
subpixels, which are colored red, green & blue, respectively
by additional filters. Each subpixel can be controlled
independently to yield millions of possible colors for each
pixel. Color components may be arrayed in various pixel
geometries, depending on the application and the picture
color quality can be controlled by hardware or software[5].
E. Active LCD Matrix
High-resolution color displays for LCD computer
monitors and televisions use an active matrix LCD matrix.
A matrix of Thin-Film-Transistors (TFT) is added to the
polarizing and color filters, as shown in Fig. 1B. Each pixel
has its own dedicated transistor allowing each column line
to access one pixel. When a row line is activated, all of the
column lines are connected to a row of pixels and the
correct voltage is driven onto all of the column lines. The
row line is then deactivated and the next row line is
activated. All of the row lines are activated in sequence
during a refresh operation. Active-matrix displays are much
brighter and sharper than passive-matrix displays of the
same size, and have faster response and better image quality
[5].
Fig. 1B. Structural details of active matrix
LCD display showing TFT panel besides the other elements.
III. TEXAS INSTRUMENT DISPLAY TECHNOLOGY
A. Digital Light Processing (DLP) Technology
The TI DLP chip or Digital Micromirror Device (DMD)
contains a 2D-array of 480X320 (153.600) or 1024X768
(786.432) or 1.920X1.080 (2.073.600) hinge-mounted
micro-mirrors; each of these micromirrors measures less
than one-fifth of a human hair. When integrated with a
light source, projection optics, and electronics, the mirrors
on the DLP chip reflect a binary data pattern or video
image with extraordinary speed, precision and efficiency.
The DLP MEMS´s micromirrors are mounted on tiny
hinges that enable them to tilt either towards the light
source in a projection system or away from it, creating a
light or dark pixel on a projection surface. The spatial light
modulation is achieved when the bit-streamed binary data
entering CMOS circuits located under the appropriate
micromirror direct each mirror to switch on & off up to
several thousand times per second. When a mirror is
switched on more frequently than off, it reflects a light gray
pixel; a mirror that is switched off more frequently reflects
a darker gray pixel.
Fig. 2. Shows Block Diagram of projection system using
DLP 1700 MEMS chip, providing designers a pixel-level
control of the Digital Micromirror Device [6].
B. Structure and Operation of the DMD Array
The DMD mirror (pixel) is both an electro-mechanical
element having two stable positions (+12 ° and -12° for
DLP1700) actuated by electrostatics and an opto-mechanical
element in that these two positions determine the direction of
light deflected. Fig. 3. Shows Active mirror array, pitch and
hinge–axis orientation of DMD. Details of dual CMOS
memory, memory state versus mirror state, transfer of
memory state to mirror state, power up and power down,
operation of DMD array and resets are given in TI application
notes [2]. Fig. 4. Shows landed positions of micromirrors and
light paths.
C. DMD Structural and Assembly Features
The primary features of TI Series-450 DMD are described
below and illustrated in Figure 5.
● DMD active array: the 2-dimensional array of active
micromirrors that reflect light.
● WLP chip: Wafer Level Package (WLP) DMD chip that
contains the DMD active array and window glass.
● Window glass: the clear glass cover which protects the
DMD active area of micromirrors.
● Ceramic Carrier: the structure which forms the
mechanical, optical, thermal, and electrical interfaces
between the WLP DMD chip and the end-application optical
assembly.
● Window aperture: the dark coating on the inside surface
of the window around the active array.
● Encapsulation: the material used to mechanically and
environmentally protect the wire bond wires.
● Bond wires: the wires which electrically connect the
WLP DMD chip to the ceramic carrier.
● Electrical pins: the electrical interface between the
ceramic carrier and the end-application electronics.
● Thermal interface area: the area on the ceramic carrier
which allows direct contact of a heat sink or other thermal
cooling device.
● Corner chamfer: visual keying and orientation aid
located on the ceramic carrier. Also identifies the incoming
illumination direction.
(Courtesy of Texas Instruments)
(Courtesy of Texas Instruments)
(Courtesy of Texas Instruments)
Fig. 5. Series -450 DMD Features –Window Side
(Courtesy of Texas Instruments)
IV. PIXTRONIX DISPLAY TECHNOLOGY
A. Digital Micro Shutter (DMS) Technology
The DMS technology is a transmissive, Field Sequential
Color (FSC) display; utilizing R-G-B tri-color LED backlight
and having a DMS MEMS structure on the top of the TFT-
backplane, resulting in the following salient features [4]:
● Consumes only 25% of the power of TFT-LCD display due
to unique optical design which utilizes light recycling to
achieve more than 60% optical transmission efficiency.
● Unique MEMS-based DMS architecture with shutter
geometry of three slits of 105µmX13µm; eliminates the
need for the color filters, polarizers and LCD panel, by fast
switching of micro shutter at 100 µsecond for each pixel
actuating under electrostatic force controlled by TFT resulting
in wide variation of gray scale for each pixel.
● A digital controller chip along with the R-G-B LED Driver
logic controls TFT backplane by synchronously modulating
mirromirror arrays based on FSC strategy; producing full
speed video with 24 bit color depth, high contrast ratio, wide
viewing angles and color gamut of 105%.
● The DMS display works in three modes: Transparent mode,
Reflectance mode and Transmissive mode – a combination of
the transparent & the reflectance mode depending upon the
environmental conditions, thus, DMS produces excellent
images even in direct sunlight [5].
Fig. 6. Shows overall optical architecture and the structural
details of the MEMS and TFTs. Fig. 7 illustrates color gamut
comparison between Pixtronix color gamut and LCD color
gamut.
Fig. 6. Shows optical architecture and structural details of the
Micro Shutter MEMS and TFT (Courtesy of Pixtronix)
Fig. 7. Shows Gamut Comparison (Courtesy of Pixtronix)
V. QUALCOMM DISPLAY TECHNOLOGY
A. Interferometric Modulator (IMOD) Technology
A direct-view MEMS display for mobile applications
demands better solutions than deformable mirrors and
mechanical shutters. Developed to address these
shortcomings, mirasol displays are based on the principle of
interference, which is used to determine the color of the
reflected light. The IMOD pixels are switched at speeds
around 10 µseconds and have reflectivities of more than
60%, contrast ratios more than 15:1 and drive voltages as low
as 5V. The simple MEMS structure of IMOD pixel elements
provide the functions of light modulation, color selection and
memory while eliminating active TFT matrices, color filters
and polarizers; resulting in high-performance display capable
of active-matrix type functionality at passive-matrix cost [3],
[7].
B. Working Principle of IMOD (Mirasol) Display
Basically, a mirasol display is an optically resonant cavity
similar to a Fabry-Perot etalon. The device consists of a self-
supporting deformable reflective membrane and a thin-film
stack (each of which acts as one mirror of an optically
resonant cavity), both residing on a transparent substrate.
When ambient light hits the structure, it is reflected both off
the top of the thin-film stack and off the reflective membrane.
Depending on the height of the optical cavity, light of certain
wavelengths reflecting off the membrane will be slightly out
of phase with the light reflecting off the thin-film structure.
Based on the phase difference, some wavelengths will
constructively interfere, while others will destructively
interfere as shown in Fig. 8. Color generation by interference
is much more efficient in its use of light compared to
traditional filters & polarizers, which work absorption &
waste much of light entering display.
Fig. 8. IMOD structure showing light reflecting off the
thin-film stack and mirror interfering to produce color
(Courtesy of Qualcomm MEMS Technologies)
The image on a mirasol display can switch between color
& black by changing the membrane state; achieved by
applying a voltage to the thin-film stack, which is electrically
conducting & protected by an insulating layer. When a
voltage is applied, electrostatic forces cause the membrane to
collapse. The change in optical cavity results in constructive
interference at ultraviolet wavelengths, which is not visible to
human eye, so the image on the screen appears black. A full-
color display is assembled by spatially ordering IMOD
elements reflecting in the Red, Green & Blue wavelengths as
shown in Figure 8.
At the most basic level, the IMOD pixel element is a 1 bit
device which can be driven to either a dark (black) or bright
(color) state. In order to be able to show grayscale images,
spatial or temporal dithering can be used. Spatial dithering
divides a given subpixel into many smaller addressable
elements, & drives the individual elements separately in order
to obtain the gray scale. Such scheme requires an additional
row driver per element. Alternatively, temporal dithering can
be used to obtain additional gray shades. Temporal dithering
offers a lower cost display since fewer IMOD elements are
addressed & provides a higher fill factor. A combination of
both temporal & spatial dithering can be used to increase the
gray levels; such that a balance of optical efficiency/power
tradeoff is achieved [8].
VI. ROADMAP FOR RESEARCH IN DISPLAYS
To catch up with advanced countries in mobile multimedia
display technologies, it is suggested that the Brazilian federal
& private universities must first offer rigorous design oriented
courses at the senior undergraduate & graduate level in the
following areas, rest will follow with focused planning:
● Electronics Design Automation for VLSI Circuit Design
● Design of Analog and Digital Circuits by HDL
Languages
● Process and Fabrication Technologies of
Microelectronics
● Process and Fabrication Technologies for MEMS
● Theory and Simulation of MEMS Sensors & Actuators
● Design of RF-MEMS and MOEMS by Industry Software
● Optical Engineering
● Quantum Electronics and LASER Engineering
● Nanotechnology and Nanoelectronics
● Display Technologies for Mobile Multimedia & HDTV
REFERENCES
[1] L. J. Hornbeck, “Digital Light Processing for High-Brightness, High-
Resolution Applications”, (Invited Paper), Electronics Imaging EI97 &
Projection Display III, Sponsored by SPIE, San Jose, CA,1997, pp. 1-14.
[2] Available On-Line, www.ti.com, DLP Documentation, 2010.
[3] How MIRASOL Display Works: MEMS Drive IMOD Reflective
Technology, Available On-Line, www.mirasoldisplays.com,
[4] Nesbitt Hagood, et. al, “A Direct-View MEMS Display for Mobile
Applications”, Pixtronix, Inc, Andover, MA, 2007, pp. 1-4.
[5] D. Armitage, I. Underwood, & S. T. Wu. Introduction to Microdisplays.
ISBN 0-0470-85281-X, Wiley, November 2006.
[6] L. J. Hornbeck, “Digital Light Processing: A New MEMS-based Display
Technology” (Keynote Address), IEEJ 14th Sensor Symposium, Kawasaki,
Japan, June 1996, pp. 297-304.
[7] B. E. Saleh and M. C. Teich, Fundamentals of Photonics, Wiley, 2007.
[8] I. Pitas, Digital Image Processing Algorithms, Prentice Hall, 1993.