Metalfab HightechMetalfab Hightech Pvt. Ltd. Pvt. Ltd.

E-21/25 MIDC AREA, E-21/25 MIDC AREA, HINGNA ROADHINGNA ROAD

NAGPUR (MS) -440028NAGPUR (MS) -440028INDIAINDIA

Metalfab Hightech Pvt. Metalfab Hightech Pvt. Ltd.Ltd.At a glanceAt a glance An ISO 9001:2000 Certified company has manufactured

almost 1000 Tubular towers for wind energy industry since

year 2000.

Enercon (India) one of the leaders in Wind Power Business

has awarded Metalfab Hightech Pvt. Ltd.Metalfab Hightech Pvt. Ltd. as best Supplier

for Towers.

IntroductionIntroduction

CCompany was established in year 1981 as M/S.METALFAB ompany was established in year 1981 as M/S.METALFAB

INDUSTRIES up to 1995, subsequently later known asINDUSTRIES up to 1995, subsequently later known as

M/s. METALFAB HIGHTECH PVT. LTD M/s. METALFAB HIGHTECH PVT. LTD on Day 17on Day 17thth April 1996. April 1996.

IISO-9001- 2000 certified company.SO-9001- 2000 certified company.

MMETALFAB has technically proficient team of professionalsETALFAB has technically proficient team of professionals

backed with highly motivated skilled work force resulting inbacked with highly motivated skilled work force resulting in

a huge wealth of Experience and knowledge in the field ofa huge wealth of Experience and knowledge in the field of

manufacturing of Tubular Tower for generation of Electricitymanufacturing of Tubular Tower for generation of Electricity

through Windmill.through Windmill.

IIt is serving customers from Public & Private core sectors and t is serving customers from Public & Private core sectors and

emerged as renounced Fabrication unit in central India, emerged as renounced Fabrication unit in central India,

Manufacturing, Testing , Supply & Erection of Sophisticated Manufacturing, Testing , Supply & Erection of Sophisticated

Equipment and Technological Structures for Steel, Cement ,power, Equipment and Technological Structures for Steel, Cement ,power,

Chemical and petrochemical etc.Chemical and petrochemical etc.

CCompany has successfully executed a large number of order ompany has successfully executed a large number of order

under Third Party Surveillance such as Lloyds, SGS,PDIL,MECON, under Third Party Surveillance such as Lloyds, SGS,PDIL,MECON,

MN DASTUR, TATA PROJECTS, SMS GERMANY,VOEST ALPHINE –MN DASTUR, TATA PROJECTS, SMS GERMANY,VOEST ALPHINE –

AUSTRIA etc.AUSTRIA etc.

IIt is well equipped with Material preparation ,forming, welding, t is well equipped with Material preparation ,forming, welding,

machining, Material handling and Power Source facilities and machining, Material handling and Power Source facilities and

Surface preparation & coating.Surface preparation & coating.

ManagementManagementMr. Sandeep Jain

Managing Director

Mr. S. DharmarajanGeneral Manager

Production Mr. Anurag Misra Production Mgr.

Quality Mr. Ajit Kumar Ghosh DGM QA

Purchase Mr. Arvind Rai Astt. Mgr. Purchase

Finance Mr. S. J. Nandakumar AGM Finance

Stores Mr. Ravindra Parande Stores

Mrs. Manju JainManagement Representative

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Marketing Mr. M. Omprakash AGM (COMML)

Work Site at a Glance

Steel Sections for 75 Meter height Towers.

Capacity Total Production Area

available is 21173.04 sq. Mtr.

Free/ Uncovered area for production is 3871 Sq. Mtr.

Production capacity is 800-1200 Ton depending upon product mix.

Sophisticated Machineries for Material Processing and handling.

More than 400 (includes Admin, Technical & Workers) skilled and semi-skilled Employees i.e. a strong Human resource.

Material Handling FacilityMaterial Handling Facility• a) Movable Hydra Cranes 8 Ton Cap. 3 Nos.• b) Movable Hydra Crane 11 Ton Cap. 1 No.• c) Coles Crane revolving type15 Ton cap. 1 No.• d) TATA 955 Crane revolving type 75 Ton cap. 1 No.• e) Over Head Cranes of different capacities 5 to 25 Tons cap. 1 No., 8T Cap.-1No.,10T Cap.-4Nos., 5T Cap.-1 No.,20T Cap.-2 Nos.,25T Cap.- 3 Nos.,• f) ETO Crane 30T Cap.- 3Nos, 20T Cap. – 1 No.,15 Cap.- 2 Nos.

Material Preparation & Forming Facility.Material Preparation & Forming Facility.• a) CNC Profile cutting machine with Auto Beveling 2Nos.• B) Plasma Cutting Machine, Cap.20 Thickness In Stainless Steel 1 No.• c) Portable Pug Cutting Machines 16 Nos.• d) Shearing Machine 5 mm Thickness X 2500mm 1 No.• e) Cropping, Shearing & Punching Machine Cap. 30 Φ 16 Thk.1 No. ,Cap. 50 Φ

16 Thk 2 No.• f) Plate Bending Machine, Cap. 3 Mtr.x50 Thk. 1No. Cap. 3.2 Mtr.x 40 Thk. 1 No.

Cap. 2.5 Thk. x 50 Thk. 1 No.• g) Portable Grinding Machines 50 Nos.• h) Flexible Shaft Grinder 10 Nos.• i) Hydraulic Press of cap. 75 Ton Cap.1No.,100Ton Cap.1No.250 Ton Cap 1 No

Machinery at WorksMachinery at Works

Welding FacilitiesWelding Facilities• a) Submerged Arc Welding Machine for Long Seam Welding 3 Nos.• b) Submerged Arc Welding Machine With Column and Boom for circumferential &

Long Seam welding with Automatic Rotators (15 Ton to 50 Ton) Covering a Length of 8 Mtr. 2 Nos. 2 Mtr. 1 Nos. 13 Mtr. 1 Nos.

• c) Special internal Circ Seam Submerged Arc Welding Machine for a Minimum diameter 1200 mm. 3 No.

• d) MIG Co2 Welding Machine 10 Nos.• e) Welding Rectifiers / Generators, 400 Amps. 60 Nos.• f) TIG Welding Machine 2 Nos.

Machining FacilitiesMachining Facilities• a) Vertical Turning Boring Machine, Table Diameter

- 0.5 Mtr./Swing 1.6 Mtr.x1 Mtr. ht. 1 No.- 3 Mtr. / Swing 3.5 Mtr. X 2.5Mtr. Ht. 2 Nos.- 4.5 Mtr. / Swing 5.0 Mtr. x 3 Mtr. ht. 1 No.- 3 Mtr. / Swing 6.3 Mtr. X 3 Mtr. ht. 1 No.

• b) Radial Drilling Machines, RM 65, 50, 40, 32 4 Nos.• c) 40 Φ Pillar Drilling Machines 8 Nos.• d) NW 10 Φ Drilling Machines with Magnetic Base 8 Nos.• e) Plano Miller, Table Size: 1.5 Mtr. x 4 Mtr 1 No.• f) Shaper 24” Stroke. 1 No.• g) Lathe Machines different sizes 3 Nos.• h) Flange Facing Machine 3 Nos.• i) Horizontal Drilling Machine with Rotary (Indexing Table) 1 No.

Surface Preparation and Coatings

a) Shot Blasting Room, 7.0 x 7.0 x 30Mtr. 2 Nos.b) Shot Blasting Room, 5.0 x 5.0 x 15Mtr. 1 No.c) Painting Room, 7 x 7 x 30 Mtr. 6 Nos.d) Painting Room, 5 x 5 x 15Mtr. 3 Nos.e) Reciprocating Compressor, 140 CFM 1 No.f) Screw Compressors, 100CFM (Portable) 1 No. 173CFM 1 No. 193CFM 3 g) Grit Blasting Unit 6 Nos.h) Electric Spray for Non – Ferrous Metal Spray 1 No.i) Arc Jet Spray Guns Gas based for spraying non-ferrous metals. 3 Nos.j) Airless Spray Painting Pump, Ratio – 1:55 6 Nos.k) Airless Spray Painting Pump, Ratio – 1:40 2 Nos.

Power Source

Power Transformer 850KVA , 400KVA & 315KVA 3 Nos.b) Diesel Generator Sets of capacity

250KVA 1 No.320KVA 1 No.320KVA 1 No.

Inspection & Testing Inspection & testing is done at various stages of production

according to QAP. QAP by client is also acceptable. We had successfully handled many Third Party inspection agencies for jobs viz. SGS, Lloyds, PDIL, SMS-Germany, VOEST –Alphine Austria. Highly equipped NDT- RT labs is available at our place. Material Testing, Laser Testing and many such other vital testing is carried out at our place for better Quality Assurance. Welder Qualification & other aspects of Quality Production is

given utmost importance.

In Process Third Party Inspection

Testing Facility at Works (1)NON DESTRUCTIVE TESTING FACILITIES AT WORKS

Radiography with IC-2 Camera. Ultrasonic testing –D meter for measuring wall thickness up to 60 mm. Ultrasonic Flow Detector type DM - 501. Magnetic Particle testing by “ ORMS PAVAN “ made Magna Spray. Dye Penetrate test. Hydraulic testing up to 500 Kg/ Cm Press Pneumatic Testing and Vacuum Testing

(2) PHYSICAL AND CHEMICAL TESTING Physical and Chemical testing done from

Government approved laboratory at Regional Engineering Collage. Nagpur and at reputed Private Lab.

(3) DESIGN AND FABRICATION CODE ASME SEC –VIII. DIV. I TEMA, IS: 2825,

IS: 803, DIN BS 5500, IBR and other Indian and International Codes.

(4) INSPECTION AGENCIES BHEL, NTPC, BARC, L&T, PDIL, MECON,

LLOYDS, Bureau VERITAS, EIL, MN Dastur, VAI, TATA Project Ltd.

Internal Fittings - Towers

Internal Fittings - Towers

Tower InspectionTower Inspection

Manual Welding & Arc Manual Welding & Arc WeldingWelding

Lifting CapacityLifting Capacity

Training on Attitude Engineering & Professionalism

Rolling & Re-Rolling of Rolling & Re-Rolling of SectionsSections

CNC Cutting MachineCNC Cutting Machine

Director Dr. Surender Das (TRIHD) during his training on Attitude Engineering & professionalism.

Major Clientele ENERCON India Ltd.

• Tower for wind operated electricity generated of different capacity 16000 MTPA.

Hamon Research Cottrell, Saudi Arabia.• ESP structure for Boilers etc.

Global Wind Power Ltd.• Manufacturing towers top units 750 KW Wind Turbines.

Kenersys India Pvt. Ltd. • 80 Meter Hub height Tubular Steel Towers.

ThyssenKrupp (I) P.Ltd. • Wagon Tippler and Material Handling equipments.

Thermax Ltd. • Stacks, Deaereator Tanks, Vapour Tanks etc.

ISGEC John Thompson, Noida.• Boiler, Supporting structures and Auxiliaries.

BHEL Trichi and Hyderabad, India.• High pressure piping pressure vessels and heat exchangers

Metso Minerals (I) Ltd.• Material Handling equipments.

Quality Policy To produce items of high standard using best quality To produce items of high standard using best quality

material to give customer satisfaction at the highest material to give customer satisfaction at the highest level.level.

To update techniques to deliver quality goods in time To update techniques to deliver quality goods in time as per specification of the customer.as per specification of the customer.

To develop human resources through communication To develop human resources through communication training and participation at all levels.training and participation at all levels.

To achieve productivity through efficiency (do things To achieve productivity through efficiency (do things rightly) and effectiveness (doing right things) rightly) and effectiveness (doing right things) safeguarding environment and conserve natural safeguarding environment and conserve natural resources.resources.

To implement and maintain QMS as per ISO 9001-2000 To implement and maintain QMS as per ISO 9001-2000 and improve its effectiveness continually & seek and improve its effectiveness continually & seek certification.certification.

Customer SatisfactionAt a Glance of Customer Ratingt a Glance of Customer Rating

Thermax Ltd. - Excellent Rating in Quality Enercon (I) Ltd. - Best Supplier ISGEC John Thompson - Very GoodTata Steels - GoodHamon R. Cottrell- GoodBelliss (I) Ltd. - Good

Work Experience in Wind Mill Tower

Enercon (I) LtdEnercon (I) Ltd..Manufactured almost 1000 towers since year Manufactured almost 1000 towers since year

2000 & Awarded as Best Suppliers in Towers 2000 & Awarded as Best Suppliers in Towers by Enercon (I) Ltd.by Enercon (I) Ltd.

Regen Powertech P. Ltd.Regen Powertech P. Ltd.Manufactured almost more than 10 Towers of different heights.

Other Structures at Works Boiler Tanks, Chimneys, Steel Parts of wind

Operated Electricity Generators, etc.

Contact Details Mr. Sandeep Jain Mr. Sandeep Jain

(Managing Director) Tel. : 07104 - 234240, 237998,232566,

Mob. : 09822221419 Fax : 07104 - 236713

Mail to: mfhpl@hotmail.com

Mr. S. DharmarajanMr. S. Dharmarajan (General Manager)Tel. : 07104 - 234240, 237998,232566, Mob. : 09922900205

Fax : 07104 - 236713 Mail to: mfhpl@hotmail.com

Mr. M. Omprakash Mr. M. Omprakash (AGM – COMML)(AGM – COMML)Tel. : 07104 - 234240, 237998,232566, Mob. : 09922900208 Fax : 07104 - 236713 Email: marketing@metalfabhightech.com

Mr. Ajit Kumar Ghosh Mr. Ajit Kumar Ghosh (DGM – QA)(DGM – QA)Tel. : 07104 - 234240, 237998,232566, Mob. : 09922900206 Fax : 07104 - 236713 Email: marketing@metalfabhightech.com

Mr. S. J. NandakumarMr. S. J. Nandakumar(AGM – Finance)(AGM – Finance)Tel. : 07104 - 234240, 237998,232566, Mob. : 09922900211 Fax : 07104 - 236713 Email: info@metalfabhightech.com

Mrs. Manju Jain Mrs. Manju Jain (Management Representative)(Management Representative)Tel. : 07104 - 234240, 237998,232566, Mob. : 09822369419Fax : 07104 - 236713 Email: mfhpl@hotmail.com