METALMAN AUTO PRIVATE LIMITED

“Let us Grow Together”

Synopsis

01 Overview 07 Engineering Centre

02 Promoters 08 Products

03 Sister Concerns 09 Quality

04 Vision, Mission, Philosophy and Policy 10 Customers

05 Group Overview 11 Project Management

06 Capabilities 12 Company Social Responsibility

Journey of More than 30 Years

Engaged in Manufacturing of Sheet metal, Tubular, Light & Heavy Fabricated

Assemblies, Sub-Assemblies, Parts with all types of Surface Finishing In House.

Plants are Certified with

ISO 14001:2004 ,

OHSAS 18001:2007 and

ISO/TS 16949:2009

From first plant in 1986 , Metalman

has grown to establish 10-plants

( Including Engineering Centre )

along with 2 additional sister

concerns.

2500 employees across all

Indian plants which includes

more than 250 engineers,

catering as Tier 1 and Tier 2 to

Indian and Overseas OEMs.

Overview

Promoters

Mr. Navneet Jairath M.D.

Navneet Jairath graduated from Arya College,

Ludhiana. After having 7 years working experience

from Clerk to Factory Manager post in different

reputed organizations of India, started his business

career in 1976 looking after Marketing, Financing &

Business Administration in the organization.

Mr. Bikramjit Bembi Chairman

Bikramjit Bembi after doing graduation in

Science in 1972, pursued for higher studies in

Metal finishing in UK. Attained Fellowship of

Institute of Metal Finishing in 1976, along with

rich Industrial experience of practical work in

UK.

Mr. Sachin Bembi Director

Sachin Bembi is graduate in BBA (Hons) from American

College in London. He is responsible for International

Marketing and Management of Allied Engineering

goods like Bicycle Parts, Hand Tools, Scaffolding for

market since 1999 to 2008.

Mr. Nishant Jairath Director

Nishant Jairath is a BA/BSc. (Hons.) graduate

from De Montfort University in Leicester, UK. He

has also completed advanced course in

Financial Management from Cornell University,

USA. Mr. Nishant is responsible for overall

Operations, Marketing, HR & IT.

Sister Concerns

Campbell International was established

in 1992 for export of light engineering

items like Bicycle parts, Hand tools

Scaffoldings and Auto parts.

Campbell International later added

manufacturing unit in year 2006 for

various forgings of Auto parts, Hand

Tools and other components for

exports and Indian customers.

With a small beginning in 1976 for

Electroplating & Metal finishing job

work for bicycle and auto industries.

The firm has expanded and diversified

to manufacture a vast range of

Tubular and Sheet metal pressed

fabricated and surface treated

components and assemblies with a

group turnover of 65.00 crores.

Established in 2010, Metalman

Microturners (MMT) is engaged in

manufacturing of Sheet Metal,

Tubular, Light Fabricated Assemblies ,

Facilities.

For all types of surface treatments

such as ACED painting, Powder

coating, H.R. Painting etc. MMT

follows TPM as business in excellence

in tool and has over 800 employees

and 200 engineers.

Our Policy

To Supply the best Quality Products at

Competitive Price and at Right Time.

Our Mission

To consistently exceed customer expectations

by manufacturing quality products through

innovative manufacturing & engineering

methodologies.

Philosophy

We believe in let us grow together

Our Vision

Dedicated to create value by being an inspiring

& reliable partner to our customers &

stakeholder community.

Vision, Mission, Philosophy and Policy

Group Overview

Locations

Ludhiana

• National Industries

• Campbell Industries

Indore

• Metalman Auto ( P ) Ltd.

• Automan

Mysore

• Metalman Auto ( P ) Ltd.

Aurangabad

• Metalman Auto ( P ) Ltd. Unit –I (B-31)

• Metalman Auto ( P ) Ltd. Unit -II (B-17)

• Metalman Auto ( P ) Ltd. Unit –III (B-12)

• Centre for Excellence & Tool Room

New Delhi

• Corporate Office

Dharuhera

• Metalman Microturners JV

Pantnagar

• Metalman Microturners JV

Hosur

• Metalman Auto ( P ) Ltd

Chennai

• Metalman Auto ( P ) Ltd.

Corporate Office Sister Concerns Joint Venture Upcoming ( Plants )Plants

Infrastructure & Plants

METALMAN AUTO ( P ) LTD.

AURANGABAD UNIT-III (B-12)

METALMAN MICROTURNERS

PANTNAGAR

NATIONAL INDUSTRIES

LUDHIANA

METALMAN AUTO ( P ) LTD.

NEW DELHI

METALMAN AUTO ( P ) LTD.

INDORE ( PITHAMPUR UNIT )

AUTOMAN

INDORE ( PITHAMPUR UNIT )METALMAN AUTO ( P ) LTD.

AURANGABAD UNIT-I (B-31)METALMAN AUTO ( P ) LTD.

AURANGABAD UNIT-II (B-17)

2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017

518 509 470 474 547614

84

27982

34

Total Revenue INR (Cr.), USD (Mn.), Euro (Mn.)

$ 8

1€

73

$ 7

9

€ 7

2

$ 8

6

€ 7

9

$ 1

17

€

10

7

$ 9

8 €

89

$ 1

01

€

92

₹ 518₹ 509

₹ 554

₹ 753

₹ 629 ₹ 648

Sub Assembly (in ₹) Without Sub Assembly (in ₹)

2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017

497 486 445 453 517 580

84

27982

34

Revenue Domestic / Exports INR (Cr.), USD (Mn.), Euro (Mn.)

₹ 21₹ 23

₹ 25

₹ 21

₹ 30

₹ 34

Exports

₹ 486₹ 529

₹ 732

₹ 599₹ 614

Domestic

2011 - 2012 2012 - 2013 2013 - 2014 2014 - 2015 2015 - 2016 2016 - 2017

₹ 497

$ 7

8

€ 7

0

$ 7

6

€ 6

9

$ 8

3

€ 7

5

$ 1

15

€

10

4

$ 9

8

€ 8

5

$ 9

6

€ 8

7

$ 3

€ 3

$ 4

€ 3

$ 4.5

€ 3

$ 3

€ 3

$ 5

€ 4

$ 5

€ 5

Sub Assembly (in ₹) Without Sub Assembly (in ₹)

Vehicle Wise Sales

2 Wheeler 83.2%

3 Wheeler 6.4%

Construction Eq. 6.1%

4 Wheeler 3.8%

Tractor 0.5%

Capabilities

Robotic Welding

Over 200+ Welding Robots

Stamping Presses

Mechanical and Hydraulic presses

From 30T to 600T capacity

Laser & Gas Cutting

Laser Cutting with Bed Size upto 4 X 2 mtrs.

Cutting up to 20 mm.

Gas Cutting with Bed Size upto 7.25 X 2.6 mtrs.

Cutting up to 250 mm.

Press Brake Machines

125 T to 340 T

with bed size of 3 meters

Machining CNC

Full fledged machine shop having State

of the Art CNC machines from Hartford.

Bending CNC

3 Axis & 5 Axis Pipe Bending Machines

from Electropneumatics and YLM.

Capability to Bend up to 65 mm Dia.

Sub Assembly

Motor Cycles Chassis

Sub Assembly doing 5000 per Day.

Surface Finishing

Surface Plants of finishing Ni-Cr, Zn-

Ni Plating, Powder Coating, Spray

Painting, CED/KTL & Phosphating.

Heavy Fabrication

Heavy Fabrication for construction

Equipment's & Tractors.

SPM Manufacturing

Welding SPM In-House

Manufacturing .

Engineering

Centre

Engineering Centre (C126 Aurangabad ) Started to Support:

• In-house development for New Parts, Tool and Fixture Design.

• VAVE/ ECN for cost and process optimization.

• Co - designing of New & Existing components, Benchmarking &

Reverse Engineering.

Comprises the Following Facilities:

• Software in use -PRO-E, UG-NX, Auto CAD,

3D Laser Scanner-Poly works; Portable CMM-FARO

• CREO 3.0- Fatigue Advisor & Tolerance Analysis.

• VMC , Laser Cutting, Mechanical Press for Proto Build.

Engineering Centre

Engineering Centre for Excellence

Tool Room

R&D Certified Tool Room with State

of the Art Facility to Develop Tools,

Gauges, Fixtures & Prototypes

Products

Two Wheelers

Motorcycle Handle ( Steering )

Motorcycle Sub Assembly

Chain Case

Carrier FrameMuffler Assembly ( Silencer )

Two Wheelers

Air CoverFoot Step

Main ( Centre ) Stand Side Stand Foot Rest

Three Wheelers

Driver Cabin

Floor Board

W ind Shield Cabin Door

Mud Guard

Cars

Seat Frame Base

Seat Frame BackTorsion Link Rod

Head Rest Tube Head Rest Rod

Shock Absorber Link

Tractor Driver Cabin Half Cabin Exhaust Tube Exhaust Assembly

Tractors

Earth Moving Equipment's

Tower Frame Control Arm Driver Platform Roof Crowd

Back Hoe

Loader Driver Cabin Loader Arm Roller Frame Boom Box

Quality

Testing & Product Validation Capabilities

Preparing Mock-ups, Feasibility checks,

Validation of Test Plans & Analysis of

Reliability & Serviceability

Certifications

Plants are Certified with

ISO 14001:2004 , OHSAS 18001:2007, ISO/TS 16949:2009

Awards

ACMA Award

ACT 3rd Case Study Competition

Innovation/Automation

Nov-2016

CCQC-QCFI

Gold Performance Award

For Plant B-17 & B-12

July-2017

BAL TPM

Excellence Award For Plant B-17

July-2017

BAJAJ

QUALITY AWARD “GOLD”

Scaling Excellence Through TPM,

July- 2017

Customers

Direct & Indirect Customers

Direct Customers

Indirect Customers

Marketing

Customer

RFQ

RFQ

Release

Feasibility

Feasibility Done

RM, Process, Quality,

Packaging, Logistics

Project

Feasibility

Quote

Preparation

Quote

Submission

to Customer

Project Management – Order Acquisition

Planning resources through CFT approach close review

&

Monitoring transparency with customer

Business

Award

Project

Kick Off

CFT

Formation

Detailed

Feasibility RM,

Process, Quality,

Packaging, Logistics

5M Time Plan

Preparation

Agreement

with Customer

on Time Plan

& Feasibility

Issue

Tool

Development

Equipment

Installation

Trail & Sample

Submission

PPAP &

Run @ Rate

Startup

Production

Project Management – Project Delivery

Planning resources through CFT approach close review

&

Monitoring transparency with customer

Company Social

Responsibility

CSR ActivitySwachh Bharat Abhiyan

Tree Plantation Drive Raksha Bandhan with Blind Women

Blood Donation DriveHealthy Living

www.metalmanauto.com

THANK YOU

CORPORATE OFFICE

1st Floor, JMK Tower, 44/5, Kapashera, NH-8, ( Delhi-Gurgaon Border ), New Delhi - 110037, INDIA.

E-mail: info@metalmanauto.com | Tel: +91 240 665 2444, Extn: 500