metalman auto private limited · 01 overview 07 engineering centre 02 promoters 08 products 03...
TRANSCRIPT
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METALMAN AUTO PRIVATE LIMITED
“Let us Grow Together”
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Company Profile
2
Synopsis
01 Overview 07 Engineering Centre
02 Promoters 08 Products
03 Sister Concerns 09 Quality & Awards
04 Vision, Mission, Philosophy & Policy 10 Customers
05 Group Overview 11 Project Management
06 Our Expertise 12 Company Social Responsibility
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Company Profile
3
Journey of More than 30 Years
Engaged in Manufacturing of Sheet Metal, Tubular, Light & Heavy Fabricated
Assemblies, Sub-Assemblies, Parts with all types of Surface Finishing In House.
Plants are Certified
with ISO 14001:2015,
OHSAS 18001:2007 &
IATF 16949:2016
From first plant in 1986 , Metalman has
grown to establish 10-plants (Including
Engineering Centre) along with 2
additional sister concerns & 1 JV.
2500 employees across all Indian
plants which includes more than 250
engineers, catering as Tier 1 and Tier 2
to Indian and Overseas OEMs.
Overview
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Company Profile
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Mr. Navneet Jairath M.D.
Navneet Jairath graduated from Arya College,
Ludhiana. After having 7 years working experience
from Clerk to Factory Manager post in different
reputed organizations of India, started his business
career in 1976 looking after Marketing, Financing &
Business Administration in the organization.
Mr. Bikramjit Bembi Chairman
Bikramjit Bembi after doing graduation in
Science in 1972, pursued for higher studies in
Metal finishing in UK. Attained Fellowship of
Institute of Metal Finishing in 1976, along with
rich Industrial experience of practical work in
UK.
Mr. Sachin Bembi Director
Sachin Bembi is graduate in BBA (Hons.) from
American College in London. He is responsible for
International Marketing and Management of Allied
Engineering goods like Bicycle Parts, Hand Tools,
Scaffolding for market since 1999 to 2008.
Mr. Nishant Jairath Director
Nishant Jairath is a BA/BSc.(Hons.) graduate
from De Montfort University in Leicester, UK. He
has also completed advanced course in
Financial Management from Cornell University,
USA. He is responsible for overall Operations,
Marketing, HR & IT.
Promoters
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Company Profile
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Sister Concerns
With a small beginning in 1976 for
Electroplating & Metal finishing job
work for Bicycle and Auto Industries.
The firm has expanded and diversified
to manufacture a vast range of Tubular
and Sheet metal pressed fabricated
and surface treated components and
assemblies with a group turnover of 65
Crores.
Campbell International was established
in 1992 for export of light engineering
items like Bicycle parts, Hand tools
Scaffoldings and Auto parts.
Campbell International later added
manufacturing unit in year 2006 for
various forgings of Auto parts, Hand
Tools and other components for
exports and Indian customers.
Established in 2010, Metalman
Microturners (MMT) is engaged in
manufacturing of Sheet Metal, Tubular,
Light Fabricated Assemblies , Facilities.
For all types of surface treatments
such as ACED painting, Powder
coating, H.R. Painting etc. MMT follows
TPM as business in excellence in tool
and has over 800 employees and 200
engineers.
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Company Profile
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Our Policy
To Supply the best Quality Products at
Competitive Price and at Right Time.
Our Mission
To consistently exceed customer expectations by
manufacturing quality products through innovative
manufacturing & engineering methodologies.
Philosophy
We believe in let us grow together
Our Vision
Dedicated to create value by being an inspiring
& reliable partner to our customers & stakeholder
community.
Vision, Mission, Philosophy and Policy
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GROUP OVERVIEW
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Company Profile
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Locations
Ludhiana
• National Industries
• Campbell International
Indore
• Metalman Auto ( P ) Ltd. Unit-I
• Metalman Auto ( P ) Ltd. Unit-II
Mysore
• Metalman Auto ( P ) Ltd.
Aurangabad
• Metalman Auto ( P ) Ltd. Unit –I (B-31)
• Metalman Auto ( P ) Ltd. Unit -II (B-17)
• Metalman Auto ( P ) Ltd. Unit –III (B-12)
• Centre for Excellence & Tool Room (C-126)
New Delhi
• Corporate Office
• Centre for Excellence
Dharuhera
• Metalman Microturners Unit-II
Pantnagar
• Metalman Microturners Unit-I
• Metalman Microturners Unit-III
Hosur
• Metalman Auto ( P ) Ltd
Chennai
• Metalman Auto ( P ) Ltd.
Corporate Office Sister Concerns Joint Venture Upcoming (Plants)Plants
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Company Profile
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Start Production in 2019 at locations ( Chennai & Mysore)
Infrastructure & PlantsMETALMAN AUTO ( P ) LTD.
NEW DELHI
METALMAN AUTO ( P ) LTD.
AURANGABAD UNIT-III (B-12)
METALMAN AUTO ( P ) LTD.
AURANGABAD UNIT-I (B-31)
METALMAN AUTO ( P ) LTD.
AURANGABAD UNIT-II (B-17)
METALMAN AUTO ( P ) LTD.
INDORE (PITHAMPUR UNIT)METALMAN AUTO ( P ) LTD.
HOSUR UNIT
METALMAN MICROTURNERS
PANTNAGARMETALMAN MICROTURNERS
DHARUHERANATIONAL INDUSTRIES
LUDHIANA
ENGINEERING CENTRE
AURANGABAD (C-126)
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Company Profile
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Total Revenue INR (Cr.), USD (Mn.), Euro (Mn.)
Total Revenue (₹,$ & € )
2011~2012 2012~2013 2013~2014 2014~2015 2015~2016 2016~2017 2017~2018 2018~2019
₹ 518 ₹ 509₹ 554
₹ 753
₹ 629
₹ 696₹ 648
₹ 1153*€
65
.6
€ 6
4.4
$ 7
6.3
€ 7
0.1
€ 9
5.3
€ 7
9.6
€ 8
2.0
€ 8
8.1
€ 1
45
.9
$ 7
4.8
$ 8
1.5
$1
10
.7
$9
2.5
$9
5.3
$1
02
.5
$1
69
.5
*Added 2 new locations in year 2018-19 # $@70 and € @ 79
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Company Profile
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Revenue Domestic / Exports INR (Cr.), USD (Mn.), Euro (Mn.)
ExportsDomestic
€ 4.3
$ 5.2
Revenue (₹,$ & € )
€ 3.1
$ 3.7
₹ 486₹ 529
₹ 732
₹ 599 ₹ 614
₹ 497
€ 6
3.0
₹ 672
₹ 1113*
*Added 2 new locations in year 2018-19 # $@70 and € @ 79
$ 7
1.1
$ 6
9.4
$ 7
5.5
$ 1
04
.6
$ 8
5.6
$ 8
7.7
$ 9
5.9
$ 1
59
.0
€ 6
1.5
€ 6
7.0
€ 9
2.7
€ 7
5.8
€ 7
7.7
€ 8
5.0
€ 1
40
.9
₹ 21₹ 23
₹ 25
₹ 21
₹ 30
₹ 34
₹ 24.5
₹ 40
$ 3
.0
$ 3
.3
$ 3
.6
$ 3
.0
$ 4
.3
$ 4
.9
$ 3
.5
$ 5
.7
€ 2
.7
€ 2
.9
€ 3
.2
€ 2
.7
€ 3
.8
€ 4
.3
€ 3
.1
€ 5
.1
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Company Profile
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Segment Wise Sales
2 Wheeler 83.9%
3 Wheeler 5.6%
4 Wheeler 4.2%
Construction Eq. 5.2%
Tractor 1.1%
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OUR EXPERTISE
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Company Profile
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Robotic Welding
Full Automated Welding Line Over 250+ Welding Robots.
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Company Profile
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Stamping Presses
Mechanical and Hydraulic presses (Qty. 25+) Ranging from 100T to 600T Capacity.
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Company Profile
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CNC Tube Bending
3 Axis and 5 Axis Pipe Bending Machines from Electropneumatics and YLM
Capabilities to Bend (65 mm Dia.).
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Company Profile
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Other Tubular Process
▪ Notching - V-shaped indentation. Metalman Auto has more than 6 In-house made PLC Controlled Tube Notch Forming machines.
▪ Swaging - A process to reduce the cross section
▪ Flaring - Type of Cold Forging , using mandrel to increase the tube diameter.▪ End Forming - Type of Cold Forging to give a desired shape to ends using SPM.▪ Fine Boring – Highly precise boring process executed by the special fine boring SPM
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Company Profile
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Machining CNC
Full Fledged Machine Shop having CNC Machines & SPMs.
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Company Profile
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Roll Forming
Wheel Rim front and rear of Motorcycle integrated with Butt & Seam Welding with automized
buffing. Mud Guards front & rear and Muffler Parts for Motorcycle.
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Company Profile
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Surface Finishing
Surface Finishing Plants of Ni-Cr Plating, Zn-Ni Plating, Powder Coating, Spray
Painting, CED/KTL Painting.
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Company Profile
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Laser & Gas Cutting
Laser Cutting with Bed Size upto 4 X 2 Meters and it’s Cutting thickness is up to 20 mm.
CNG Gas Cutting with Bed Size upto 7.25 X 2.6 Meters and it’s Cutting thickness is up to 250 mm.
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Company Profile
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Press Brake
Press Brake Machine ranging from 125 T to 450 T with bed size of 3 Meters.
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Company Profile
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Assembly Lines
We Assemble 10,000 Motor Cycles Chassis Everyday and
500+ Semi dressed Cabin Assembly.
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Company Profile
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Heavy Fabrication
Heavy Fabrication for Earth Moving Equipment’s & Tractors.
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Company Profile
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SPM Manufacturing
In-House Manufacturing of Welding SPMs (Fine Boring, Radial Drilling)
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ENGINEERING CENTRE
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Company Profile
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Engineering Centre :
• Capability to develop In-house Fixtures, Tools and Gauges.
• VAVE/ ECN for cost and process optimization.
• Co-designing of New & Existing components.
• Benchmarking & Reverse Engineering.
• Simulation capabilities using different Software’s.
Comprises the Following Facilities:
• Software in use - PRO-E, UG-NX, Auto CAD
• 3D Laser Scanner- Poly works, Portable CMM-FARO
• CREO 3.0- Fatigue Advisor & Tolerance Analysis.
• VMC, Laser Cutting, Mechanical Press for Proto Build.
Engineering CentreEngineering Centre of Excellence
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Company Profile
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Tool Room
CSIR Certified R&D Centre and Tool Room with State of the Art Facility
to Develop Fixtures, Tools, Gauges & Prototypes.
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PRODUCTS
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Company Profile
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Two Wheelers
Motorcycle Handle (Steering)
Motorcycle Sub Assembly
Chain CaseCarrier Frame
Muffler Assembly (HR Painting) Muffler Assembly (Chrome Plating)
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Company Profile
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Two Wheelers
Air Cover
Foot Step
Main (Center) Stand Side Stand Foot Rest
Step Pillion Brake Lever Gear Lever
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Company Profile
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Three Wheelers
Driver Cabin
Floor Board
W ind Shield Cabin Door
Mud Guard
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Company Profile
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Four Wheelers
Seat Frame Base
Seat Frame BackTorsion Link Rod
Head Rest Tube Head Rest Rod
Shock Absorber Link
Oil Pan
Exhaust Hanger
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Company Profile
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Driver Cabin Half Cabin ROPS Assembly Exhaust Assembly
Tractors
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Company Profile
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Earth Moving Equipment's
Tower Frame Control Arm Counter Weight Crowd
Driver Cabin Loader Arm Crane Cabin Boom Box
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QUALITY
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Company Profile
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Testing & Product Validation Labs
•Weld Penetration •Surface Treatment •Laser and CMM Scanning
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Company Profile
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Certifications
Plants are Certified with
IATF 16949:2016, ISO 14001:2015 & OHSAS 18001:2007
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Award for Case Study Competition
Innovation/Automation
By ACMA
Gold Performance Award
by CCQC-QCFI
BAL TPM Excellence Award
by Bajaj Auto
BAL Gold Award for Quality
by Bajaj Auto
Recent Awards
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CUSTOMERS
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Company Profile
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Direct & Indirect Customers
Direct Customers
Indirect Customers
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Company Profile
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Marketing
Customer
RFQ
RFQ
Release
Feasibility
Feasibility Done
RM, Process, Quality,
Packaging, Logistics
Project
Feasibility
Quote
Preparation
Quote
Submission
to Customer
Project Management – Order Acquisition
Planning resources through CFT approach close review &
Monitoring transparency with customer
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Company Profile
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Business
Award
Project
Kick Off
CFT
Formation
Detailed
Feasibility RM,
Process, Quality,
Packaging, Logistics
5M Time Plan
Preparation
Agreement
with Customer
on Time Plan
& Feasibility
Issue
Tool
Development
Equipment
Installation
Trail & Sample
Submission
PPAP &
Run @ Rate
Startup
Production
Project Management – Project Delivery
Planning resources through CFT approach close review &
Monitoring transparency with customer
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COMPANY SOCIAL
RESPONSIBILITY
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Company Profile
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CSR ActivitySwachh Bharat Abhiyan
Tree Plantation Drive Raksha Bandhan with Blind Women
Blood Donation DriveHealthy Living
Distributions of Clothes and Sweets
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www.metalmanauto.com | e-mail: [email protected]
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CORPORATE OFFICE
1st Floor, JMK Tower, 44/5, Kapashera Estate, NH-8,
(Delhi-Gurgaon Border), New Delhi - 110037, INDIA.
Tel: +91 240 665 2444, Extn: 500