metals used in prosthodontics

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    USED IN PROSTHODONTICS

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    CONTENTS

    INTRODUCTION

    PERIODIC TABLE DEFINITIONS GENERAL CHARACTERSTICS OF METALS STRUCTURE AND PROPERTIES OF METALS

    STRUCTURE AND PROPERTIES OF ALLOYS CLASSIFICATION OF ALLOYS CASTING ALLOYS ALLOYS USED FOR METAL CERAMICS METALS FOR PARTIAL DENTURES WROUGHT ALLOYS METALS FOR IMPLANTS BIOCOMPATIBILITY OF METALS CONCLUSIONS

    REFERENCES

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    INTRODUCTION

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    PERIODIC TABLE

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    GPT 8 (2005) defines METAL as any strongrelatively ductile substance that provides

    electropositive ions to a corrosive environment

    and that can be polished to a high lustre.

    Characterized by metallic atomic bonding.

    The metals handbook (1992) defines ametal as an opaque lustrous chemical

    substance that is a good conductor of heatand electricity and, when polished, is a goodreflector of light

    DEFINITIONS

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    The science and art of the extraction of metalsfrom their ores together with the refinement of

    these metals and their adaption to various uses.

    METALLURGY

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    Metallography is primarily the microscopicexamination of the internal structure of

    metals. This metallographic examinationgives some indication of the physical

    behavior which the metal can be expected to

    exhibit.

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    General characteristics of metals

    A metal is any element that ionizes positively in

    solution.

    Metals have certain typical andcharacteristic

    properties that tend to identify and distinguishthem from the nonmetallic elements, such as

    lustre, opacity, density, thermal and electrical

    conductivity.

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    Extreme ductility andmalleability are often

    desirable in metals used in dentistry andthese are found to predominate in pure

    metals rather than in alloys.

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    STRUCTURE AND PROPERTIES OF

    METALS

    Metals usually have crystalline structures in the solid

    state.

    A SPACE LATTICE can be defined as anyarrangement of atoms in space such that every atom

    is situated similarly to every other atom. It is alsocalled a crystal.

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    When a molten metal oralloy is cooled, the

    solidification process is oneof crystallization and isinitiated at specific sitescalled nuclei. The nuclei areformed from impuritieswithin the molten mass ofmetal.

    Each crystal is known as agrainand the area between

    two grains in contact is thegrain boundary

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    The arrangement adopted by any one

    crystal depends on specific factors such as

    atomic radius and charge distributions onthe atoms. Although there is a tendency

    towards a perfect crystal structure,

    occasional defects occur.

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    Such defects are normallyreferred to as dislocationsand their occurrence has

    an effect on the ductility ofthe metal or alloy.

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    When the material isplaced under asufficiently high stressthe dislocation is able tomove through the latticeuntil it reaches a grainboundary. The planealong which thedislocation moves iscalled a slip planeandthe stress required to

    initiate movement is theelastic limit.

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    Grain boundaries form a natural barrier to the

    movement ofdislocations. The concentration

    of grain boundaries increases as the grain size

    decreases.Metals with finer grain structure

    are generally harder and have higher values of

    elastic limit than those with coarser grain

    structure. Hence it can be seen that materialproperties can be controlled to some extent by

    controlling the grain size.

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    A fine grain structure canbe achieved by rapidcooling of the molten metalor alloy following casting.

    This process, oftenreferred to as quenching,ensures that many nucleiof crystallization areformed, resulting in a large

    number of relatively smallgrains.

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    For an applied tensile force the maximum degreeof extension is a measure the ductility of themetal or alloy.

    For an applied compressive force the maximumdegree of compression is a measure ofmalleability.

    These changes occur when the stress is greaterthan the elastic limit and at relatively lowtemperatures.

    COLD WORKING

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    Such cold working notonly produces a changein microstructure, withdislocations becomingconcentrated at grain

    boundaries, but also achange in grain shape.

    The grains are nolonger equiaxed but take

    up a more fibrous.

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    It is process ofheating a metal to reverse the

    effects associated with cold working such as strainhardening, low ductility and distorted grains.

    In general it has 3 stages.

    1) Recovery

    2) Recrystallization

    3) Grain growth.

    Annealing

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    Recovery : is considered the stage at which the

    coldwork properties begin to disappear before

    any significant visible changes are observed

    under the microscope.

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    Recrystallization :

    when a severely cold worked metal is

    annealed, recrystallization occurs after the

    recovery stage. The old grains disappear

    completely and are placed by a new set of

    strain free grains.

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    Grain growth:The crystallized structure has a certain

    average grain size, depending on the

    number of nuclei .The more severe the coldworking, the greater the number of such

    nuclei. Thus, the grain size for completely

    recrystallized material can range from

    rather fineto fairly coarse.

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    CLASSIFICATION

    OF

    METALS AND ALLOY SYSTEMS

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    Metals can be broadly classified according tocomposition as

    NOBLE METALS

    The term noble identifies elements in terms of their

    chemical stability i.e., they resist oxidation and areimpervious to acids.

    Gold, Platinum, Palladium, Rhodium, Ruthenium,

    Iridium, Osmium, and Silver are the eight noblemetals.

    In the oral cavity Silver is more reactive andtherefore is not considered as a noble metal.

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    BASE METALS

    These are Ignoble elements. These remain

    invaluable components ofdental casting alloysbecause of their influence on physicalproperties, control of the amount and type of

    oxidation, or for their strengthening effects.e.g., Chromium, Cobalt, Nickel, Iron, Copperetc.

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    The bureau of standards established gold casting alloystype i through type iv according to function, withincreasing hardness from type i to iv (1927)

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    In 1984, ADA proposed a simple classification

    for Dental casting alloys

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    Alloy types bydescription

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    Removable partial denture alloysAlthough type IV noble metal alloys may be

    used, majority of the removable partial frame

    works are made from base metal alloys.

    E.g., Cobalt-chromium,

    Nickel-chromium.

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    DENTAL CASTING ALLOYS

    The history of dental casting alloys has beeninfluenced by three major factors.

    a)The technological changes of dental prosthesis.

    b)Metallurgic advancements

    c)Price changes of noble metals since1968.

    In 1932, the dental materials group at nationalbureau of standards surveyed the alloys being usedand roughly classified them type I-IV.

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    Uses

    1) Fabrication of inlay, onlays

    2) Fabrication of crowns, conventional all metalbridges, metal-ceramic bridges, resin bonded

    bridges.

    3) Endodontic posts.

    4) Removable partial denture frameworks.

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    Desirable properties

    1) Biocompatibility.

    2) Ease of melting.

    3) Ease of casting, brazing and polishing.

    4) Less solidification shrinkage.

    5) Minimal reactivity with the mould material.

    6) Good wear resistance.

    7) High strength and sag resistance.

    8) Excellent tarnish and corrosion resistance.

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    Nickel-chromium and Cobalt-chromium

    Alloys

    Dental applications:

    1) Partial denture framework: Co-Cr, Ni-Cr

    2) Porcelain - metal restorations: Co-Cr, Ni-Cr3) Crowns and bridges: Ni-Cr

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    During the years since the Co-Cr casting alloysbecame available for cast removable partial

    denture constructions, they have continued to

    increase in popularity.

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    Function of various alloying elements:

    Chromium is responsible for the tarnish resistanceand stainless properties of these alloys.

    When chromium content of alloy is over 30% , thealloy is difficult to cast. With this percentage ofchromium, the alloy also forms a brittle phase, known

    as sigma phase. Therefore cast base metal dentalalloys should not contain more than 28-29% ofchromium.

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    Cobalt increases the elastic modulus, strength and

    hardness of alloy more than does nickel.

    One of the effective ways of increasing their hardness is

    by altering carbon content.0.2% increase changes the properties such that

    alloy would no longer be used in dentistry.

    [Too brittle]

    0.2% decrease will reduce yield and ultimate

    tensile and yield strengths.

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    Aluminum in nickel containing alloys increases theultimate tensile and yield strengths.

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    Base metal alloys

    Compared with ADA certified type IV gold alloys.

    Cobalt based alloys, Nickel based alloys, and Pure

    titanium have the following advantages.1) Low cost

    2) Low density

    3) Greater stiffness4) Higher hardness

    5) High resistance to tarnish and corrosion.

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    CompositionCo-Cr 53-67% of cobalt

    25-32% of chromium

    02-06 wt % molybdenum.Ni-Cr 61-81 wt % Nickel

    11-27% chromium

    02-05 wt of molybdenum.

    Chromium provides passivation and

    corrosion resistance.

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    Properties:1) Higher hardness and stiffness.

    2) More sag resistant at elevated temperatures.

    3) It deforms only less than 25 m when porcelain isfired over it.

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