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  • 8/20/2019 Metering Pump Engineered

    1/2

    Kriebel Engineered

    Equipment Ltd. is a full-

    service manufacturers’

    representative firm

    serving the process

    utility and food

    industries in eastern PA

    southern NJ and DE.

     August 2004

     Volume1, Issue 3

    Keeping Engineered Equipment Living

    Metering pumps are positive displacement

    machines that use a diaphragm in combina-tion with suction and discharge check valves

    to pressurize and move a fluid. Just about

    every industry that uses liquids has a meter-

    ing pump or two tucked away somewhere,

    even if only to inject water treatment chemi-

    cals.

    Types of Metering Pumps 

    Quite simply, metering pumps are either me-

    chanically or hydraulically actuated. In a me-

    chanical pump, the diaphragm and the drive

    unit are physically connected. In a hydrauli-

    cally actuated pump, the diaphragm is actu-

    ated by pressurized hydraulic oil.

    Both types of pumps can be further classified

    by their method of volume control: either lost

    motion or amplitude

    modulation. In an

    amplitude modulated

    machine, the actual

    stroke length of the

    diaphragm is ad-

     justed by means of a

    variable cam and

    gear arrangement.

    Horsepower requirements will therefore in-

    crease and decrease with flow. A lost mo-

    tion machine will utilize mechanical stops,

    springs or a hydraulic bypass without actu-

    ally adjusting the travel of the cam; horse-

    power consumption remains constant.

    Mechanically Actuated

    The first metering pumps were mechanically

    actuated. Typically, these pumps are applied

    in low-pressure, high-flow applications. Ac-

    curacy of mechanically actuated metering

    pumps varies between 1-2% depending on

    manufacturer and model.

    Mechanically actuated pumps can either be

    driven by a solenoid, a gear drive or pneu-

    matic cylinder. Solenoid pumps are limited

    to the smallest power requirements, typically

    less than 1/10 hp.

    A low cost alternative, bellows pumps are

    used predominately in low flow, low pressure

    applications.

     www. kriebel-ltd.com e-mail: [email protected]© 2004

    Kriebel Engineered Equipment, Ltd

    Looking for a Metering

    Pump? Explore Your Options

     Solenoid, mechanical, hydrau-

    lic – what does it all mean?

    Does it matter?

     A high-performance, state-of-the-art, amplitude modulation

    metering pump.

    St r a ig h t en ing o u t yo ur p r o cess p r o b l em s

     A solenoid metering pump.

  • 8/20/2019 Metering Pump Engineered

    2/2

    140 Ivy Lane

    King of Prussia, PA 19406

    Phone: 610-337-8995

    Fax: 610-337-8996

    Email: [email protected]

    duty, including accuracy requirements, is

    extremely important in selecting a metering

    pump. Proper system design is also impor-

    tant, and will be addressed in a later issue.

    In general, bellows pumps are used in low

    flow (less than 1 gpm) and low pressure

    (under 50 psig) applications. Up to 3 heads

    can be combined in a single pump.

    Solenoid pumps typically are used in flow

    conditions less than 10 gph and less than

    200 psig. Both bellows and solenoid pumps

    are considered “throw-away” pumps in that

    it is easier and cheaper to replace the pump

    than repair it.

    For flows up to 600 gph, one of three pumps

    can be selected depending upon the particu-

    lar technology requirements: mechanically

    actuated, lost motion; hydraulically actu-

    ated, hydraulic bypass; or hydraulically actu-

    ated, amplitude modulated.

    Conclusion

    The world of metering pumps encompasses

    applications from drops per hour up to 100

    gpm, with pressures nearing 10,000 psi.

    With a basic understanding of the different

    types of metering pumps, you’re on your way

    to selecting the right one for your applica-

    tion.

    For more information

    For help selecting your next metering pump,

    call us at 610-337-8995.

    Look for the next issue of KEEL to appear on

    our website in September. Or register to

    have the next issue delivered to you.

    Hydraulically Actuated

    Hydraulically actuated pumps have one of

    two methods of control: amplitude modula-

    tion or hydraulic bypass. Hydraulically actu-ated amplitude modulation pumps operate

    in the same fashion their mechanically actu-

    ated counterparts: by varying stoke length.

    Bypass machines vary the flow of hydraulic

    fluid to the backside of the diaphragm to

    control volume or capacity. Thus, capacity

    control is adjusted rather than stroke length.

    The effect is that the power requirement is

    constant because pump technically does the

    same amount of work internally whether at

    0% or 100%.

    Hydraulically actuated pumps are gear

    driven and have an accuracy of 0.5-1.0%.

    Controlling Metering Pumps

    The capacity of metering pumps can be

    changed by modifying stroke speed, and/or

    stroke length.

    Typically, in automated systems, the pump’sstroke speed is varied to change pump con-

    trol. In applications where the capacity re-

    quirement remains constant, stroke length

    can be varied to fine tune pump capacity. If

    pump capacity is expected to vary and accu-

    racy is important, the maximum turndown

    ratio is 10:1 via either stroke length control

    or speed control. However, the two can be

    combined to provide infinite control of your

    metering pump.

    Selecting Your Metering Pump

    Thorough definition of the pump’s expected

    Keeping Engineered Equipment Living August 2004

    “With a basic under-

    standing of the differ-

    ent types of metering

    pumps you’re on your

    way to selecting the

    right one for your ap-

    plication

    .”

    Kriebel Engineered Equipment, Ltd.