metering pump engineered
TRANSCRIPT
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Kriebel Engineered
Equipment Ltd. is a full-
service manufacturers’
representative firm
serving the process
utility and food
industries in eastern PA
southern NJ and DE.
August 2004
Volume1, Issue 3
Keeping Engineered Equipment Living
Metering pumps are positive displacement
machines that use a diaphragm in combina-tion with suction and discharge check valves
to pressurize and move a fluid. Just about
every industry that uses liquids has a meter-
ing pump or two tucked away somewhere,
even if only to inject water treatment chemi-
cals.
Types of Metering Pumps
Quite simply, metering pumps are either me-
chanically or hydraulically actuated. In a me-
chanical pump, the diaphragm and the drive
unit are physically connected. In a hydrauli-
cally actuated pump, the diaphragm is actu-
ated by pressurized hydraulic oil.
Both types of pumps can be further classified
by their method of volume control: either lost
motion or amplitude
modulation. In an
amplitude modulated
machine, the actual
stroke length of the
diaphragm is ad-
justed by means of a
variable cam and
gear arrangement.
Horsepower requirements will therefore in-
crease and decrease with flow. A lost mo-
tion machine will utilize mechanical stops,
springs or a hydraulic bypass without actu-
ally adjusting the travel of the cam; horse-
power consumption remains constant.
Mechanically Actuated
The first metering pumps were mechanically
actuated. Typically, these pumps are applied
in low-pressure, high-flow applications. Ac-
curacy of mechanically actuated metering
pumps varies between 1-2% depending on
manufacturer and model.
Mechanically actuated pumps can either be
driven by a solenoid, a gear drive or pneu-
matic cylinder. Solenoid pumps are limited
to the smallest power requirements, typically
less than 1/10 hp.
A low cost alternative, bellows pumps are
used predominately in low flow, low pressure
applications.
www. kriebel-ltd.com e-mail: [email protected]© 2004
Kriebel Engineered Equipment, Ltd
Looking for a Metering
Pump? Explore Your Options
Solenoid, mechanical, hydrau-
lic – what does it all mean?
Does it matter?
A high-performance, state-of-the-art, amplitude modulation
metering pump.
St r a ig h t en ing o u t yo ur p r o cess p r o b l em s
A solenoid metering pump.
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8/20/2019 Metering Pump Engineered
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140 Ivy Lane
King of Prussia, PA 19406
Phone: 610-337-8995
Fax: 610-337-8996
Email: [email protected]
duty, including accuracy requirements, is
extremely important in selecting a metering
pump. Proper system design is also impor-
tant, and will be addressed in a later issue.
In general, bellows pumps are used in low
flow (less than 1 gpm) and low pressure
(under 50 psig) applications. Up to 3 heads
can be combined in a single pump.
Solenoid pumps typically are used in flow
conditions less than 10 gph and less than
200 psig. Both bellows and solenoid pumps
are considered “throw-away” pumps in that
it is easier and cheaper to replace the pump
than repair it.
For flows up to 600 gph, one of three pumps
can be selected depending upon the particu-
lar technology requirements: mechanically
actuated, lost motion; hydraulically actu-
ated, hydraulic bypass; or hydraulically actu-
ated, amplitude modulated.
Conclusion
The world of metering pumps encompasses
applications from drops per hour up to 100
gpm, with pressures nearing 10,000 psi.
With a basic understanding of the different
types of metering pumps, you’re on your way
to selecting the right one for your applica-
tion.
For more information
For help selecting your next metering pump,
call us at 610-337-8995.
Look for the next issue of KEEL to appear on
our website in September. Or register to
have the next issue delivered to you.
Hydraulically Actuated
Hydraulically actuated pumps have one of
two methods of control: amplitude modula-
tion or hydraulic bypass. Hydraulically actu-ated amplitude modulation pumps operate
in the same fashion their mechanically actu-
ated counterparts: by varying stoke length.
Bypass machines vary the flow of hydraulic
fluid to the backside of the diaphragm to
control volume or capacity. Thus, capacity
control is adjusted rather than stroke length.
The effect is that the power requirement is
constant because pump technically does the
same amount of work internally whether at
0% or 100%.
Hydraulically actuated pumps are gear
driven and have an accuracy of 0.5-1.0%.
Controlling Metering Pumps
The capacity of metering pumps can be
changed by modifying stroke speed, and/or
stroke length.
Typically, in automated systems, the pump’sstroke speed is varied to change pump con-
trol. In applications where the capacity re-
quirement remains constant, stroke length
can be varied to fine tune pump capacity. If
pump capacity is expected to vary and accu-
racy is important, the maximum turndown
ratio is 10:1 via either stroke length control
or speed control. However, the two can be
combined to provide infinite control of your
metering pump.
Selecting Your Metering Pump
Thorough definition of the pump’s expected
Keeping Engineered Equipment Living August 2004
“With a basic under-
standing of the differ-
ent types of metering
pumps you’re on your
way to selecting the
right one for your ap-
plication
.”
Kriebel Engineered Equipment, Ltd.