method statement - layal

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Construct Expeditionary Maintenance Hangar ALUA 11-0058 1 March 2011 DM1015 - Construction of OLBAPACK spa, EPC Project 1.0 SUMMARY OF WORK 1.1 This Statement of Work (SOW) outlines the minimum requirements for an approximately 2,700 SM for a Beverage Cans factory plant site (29,000 SF) Expeditionary Aircraft Maintenance Hangar . MELEC will be responsible for all EPC works except those related to the process or process machinery. Coordination between MELEC and the machine integrator will take place during the project execution at a later stage. The hangar shall consist of a pre fabricated Tensioned Fabric Structure. Contractor shall ensure that the product is complete and fully functional at the time of the final inspection. 2.0 GENERAL 2.1 Location of Project: The project is located in Al Udeid Air Base Bordj Bou Arreridj (BBA), Algeria (N35˚54’56” E 4˚39’14”) . . See attached Project Location Plan and Site Plan. 2.2 Codes and Regulations: The Contractor shall be responsible for all design and layout required to properly fabricate, erect, and fit the various systems required and described herein. The Contractor shall ensure that all work and installations are based on the MOST RECENT standards of the following: HACCP, BRC, IEC, NFPA, ACI. Air Force Instructions (AFI); American Concrete Institute (ACI); American Society of Civil Engineers (ASCE); Construction Specification Institute (CSI); International Building Code (IBC); International Fire Code (IFC); Kahramaa Regulations; National Electric Code (NEC); National Fire Protection Association (NFPA); Qatari Construction Specifications (QCS); Unified Facilities Criteria (UFC); The most stringent code shall be applied in all cases. Deviations from the codes must be approved by the Contracting Officer in writing. In addition, all work shall be performed in a professional manner by journeyman craftsmen certified in the trade in which they are employed. 2.3 Verification of Dimensions: 2.3.1Field Verification: The quantities listed in the SOW are for notional purpose only. The Contractor MELEC shall field verify the SOW and related information provided within this document. Field verify all dimensions, government provided information, and 1 | Page

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Page 1: Method Statement - Layal

Construct Expeditionary Maintenance HangarALUA 11-0058

1 March 2011DM1015 - Construction of OLBAPACK spa, EPC Project1.0 SUMMARY OF WORK

[1.1] This Statement of Work (SOW) outlines the minimum requirements for an approximately 2,700 SMfor a Beverage Cans factory plant site (29,000 SF) Expeditionary Aircraft Maintenance Hangar. MELEC will be responsible for all EPC works except those related to the process or process machinery. Coordination between MELEC and the machine integrator will take place during the project execution at a later stage. The hangar shall consist of a pre fabricated Tensioned Fabric Structure. Contractor shall ensure that the product is complete and fully functional at the time of the final inspection.

2.0 GENERAL

[2.1] Location of Project: The project is located in Al Udeid Air BaseBordj Bou Arreridj (BBA), Algeria (N35˚54’56” E 4˚39’14”). . See attached Project Location Plan and Site Plan.

[2.2] Codes and Regulations: The Contractor shall be responsible for all design and layout required to properly fabricate, erect, and fit the various systems required and described herein. The Contractor shall ensure that all work and installations are based on the MOST RECENT standards of the following:HACCP, BRC, IEC, NFPA, ACI.

Air Force Instructions (AFI);American Concrete Institute (ACI);American Society of Civil Engineers (ASCE);Construction Specification Institute (CSI);International Building Code (IBC);International Fire Code (IFC);Kahramaa Regulations;National Electric Code (NEC);National Fire Protection Association (NFPA);Qatari Construction Specifications (QCS);Unified Facilities Criteria (UFC);

The most stringent code shall be applied in all cases. Deviations from the codes must be approved by the Contracting Officer in writing. In addition, all work shall be performed in a professional manner by journeyman craftsmen certified in the trade in which they are employed.

[2.3] Verification of Dimensions:

[2.3.1] Field Verification: The quantities listed in the SOW are for notional purpose only. The ContractorMELEC shall field verify the SOW and related information provided within this document. Field verify all dimensions, government provided information, and assumptions on site. Dimensions appearing on the drawings are nominal and shall NOT be used for fabrication of equipment and/or components for installation. All equipment and materials shall be installed in accordance with manufacturer's recommendations and the Contract Documents.by the machine integrator.

[2.3.2] Government Client Provided Drawings: drawings indentifyidentify and show approximate locations of main facility components and equipment. The ContractorMELEC shall field verify drawings and provide a list of any additional items required to provide a complete and fully operational system.

2.1.1 During the project execution, the first step shall be a meeting between Melec, the client and the machine integrator in order to define the design and management inputs needed for all parties.

3.0 MANAGEMENT

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ALUA 11-0058DM1015 - Construction of OLBAPACK spa, EPC Project

at no additional cost to the Government. All construction, delivery, and items must meet the Technical Specifications of this document.

4.0[3.0] DESIGN SUBMITTALS

The design completion shall consist of several steps:

4.1 Topographical Survey

4.2 Geotechnical survey

4.3 Mechanical design: preliminary and detailed engineering.

4.4 Electrical design: preliminary and detailed engineering.

4.5 Civil design: preliminary and detailed engineering.

4.6 Structural design: preliminary and detailed engineering.

4.7 Low current design: preliminary and detailed engineering.

4.8 Landscaping Design

:

The AF Form 66 (Schedule of Material Submittals) shall be provided to the Contractor upon award. The provided AF Form 66 is dependent upon the Contractor’s proposed systems, materials, and construction processes and therefore, shall be considered a guideline for minimum requirements. The submittal schedule is based upon the following:

Drawings, materials, and equipment shall be submitted for Government review for compatibility, operability and maintainability for future repair and maintenance by in-house Government resources.

Drawings, calculations and test results shall be submitted for Government review to verify design quality control and compliance with restricted U.S. Government requirements (such as AT/FP and security regulations) not provided to the Contractor.

Schedules shall be submitted for Government review to deconflict other installation events and construction projects, escort requirements and Government onsite quality control points.

Construction processes and quality control systems shall be submitted for Government review to verify safe and quality procedures are in place before construction operations begin.

Color samples shall be submitted for Government review and approval.

Any item meeting the above criteria shall be submitted for Government review. The Contractor’s shall identify additional items for Government review in writing before construction operations begin or procurement of the specific material, equipment, schedule, or process.

The Contractor shall provide a Revised Schedule of Material Submittals with the additional submittal items annotated on the document at each point of the design process.

The Contractor shall not construe the Government’s approval of design submittals as a complete check, but only indications that the general method of construction, materials, detailing, and other information are satisfactory for the Government’s requirement. Approval will not relieve the contractor of the responsibility for any error that may exist. If applicable, the Contractor shall make all corrections required by the Government and promptly furnish a corrected submittal in the form and number of copies specified for the initial submittal. After the Government approves a design submittal, the Government will not consider any re-submittal for the purpose of substituting materials or equipment unless accompanied by an explanation of why a substitution is necessary.

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ALUA 11-0058DM1015 - Construction of OLBAPACK spa, EPC Project

The Contractor must provide a Submittal Schedule based upon the AF Form 66 and coordinated with the Design and Construction Schedule in this SOW. A minimum of 14 calendar days shall be scheduled for government review and approval of the Contractor’s Submittal Schedule. Long lead items shall be identified on the submittal schedule and sufficient schedule time shall be granted for their procurement. If the submittal schedule is not approved, the Contractor shall revise and resubmit it in 7 calendar days. Once the resubmittal is provided, the Government has 7 calendar days to review and approve. This submittal procedure shall be followed until the submittal schedule is approved. Material submittals shall be numbered in accordance with CSI and technical specifications. If other than CSI, IBC, or UFC specifications are referenced, the Contractor shall provide a copy of the technical specification for review. At a minimum, the technical specification shall be clearly identified.

Submittal items from general catalogs shall have the specific item individually identified by highlighting, or using arrows. Submittals shall be concise, referenced to codes, and readily identifiable upon initial review.

Material or equipment items requiring capacity, sizing, or rating calculations shall be accompanied by detailed technical calculations supporting the submitted material. Units utilized in calculations shall be identical to catalog data provided as part of the material submittal for ready inspection of alignment between the data and the calculated requirement. All input assumptions shall be clearly identified as part of the calculation procedure. Where computerized calculations software is utilized, the input data file along with hand calculations verifying base scenario shall be included with the submittal.

Calculations and Drawings shall be stamped and signed by the registered Professional Engineer or Registered Engineering Consultancy responsible for the design. Provide a copy of the current Engineering License, along with a certified translation if not in English.

The project schedule’s Work Breakdown Structure (WBS) shall be based upon the CSI format numbering system.

The Contractor may propose alternate procedures, methods and /or type of materials; however, alternate proposal must meet the minimum requirements outlined within this SOW and approved by the Government. All materials shall be NEW.

Proposal acceptance will be based on the contractor’s in-depth technical understanding of the scope by including preliminary designs and calculations as a part of the overall submittal.

5.0 SITE DESCRIPTION

5.1[3.1] The site will occupy 80,000 m²

5.2 Elevation at site: 759 m above MSL.

5.3 Barometric Pressure 90.19 kPa

5.4 Ambient climatic conditions (data from WeatherBug Historical data location is Bordj Bou Arreridj (BBA), Algeria.

5.5 Design Ambient (outdoors) conditions 5.5.1 Cooling Design - DB 105°F [35.2°C] MCWB 71.9°F [22.2°C] 5.5.2 Evaporation 0.4% Design - WB 77.9°F [25.5°C] MCDB 87.1°F [30.6°C] 5.5.3 Heating 99.6% Design - DB 35.4°F [1.9°C]In general the site area has been subdivided in several areas at this stage and shown in the figure below:

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ALUA 11-0058DM1015 - Construction of OLBAPACK spa, EPC Project

For each area or building the below assumption for the direction of usage were taken:

Area AA.1 Approximate Surface: 10472 m²A.2 Description: This area is the one that will be surrounding the road and surrounded by the fence.Area BB.1 Approximate Surface: 7700 m²B.2 Description: This area is assumed as landscapedArea CC.1 Approximate Surface: 5750 m²C.2 Description: This area is assumed as landscapedArea DD.1 Approximate Surface: 17920 m²D.2 Description: This area is used for the main road of OlbapackArea FF.1 Approximate Surface: 7920 m²F.2 Description: This area is assumed as landscapedArea GG.1 Approximate Surface: 8300 m², steel warehouse.G.2 Description: This area is for a high-bay warehouse area, 12m roof clear height.Area H

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ALUA 11-0058DM1015 - Construction of OLBAPACK spa, EPC Project

H.1 Approximate Surface: 1120 m²H.2 Description: This area is assumed as landscapedArea II.1 Approximate Surface: 770 m²I.2 Description: This area is assumed as landscapedBuilding 11.1 Approximate Surface: 102 m²1.2 Description: This area is a small partition inside the warehouse.Building 22.1 Approximate Surface: 1400 m² + 400 m² (second floor) concrete and concrete blocks building 8m parapet height.2.2 Description: Administration buildingBuilding 33.1 Approximate Surface: 11600m², mid-bay 10m roof clear height, steel warehouse.3.2 Description: Manufacturing and support system areas. Building 44.1 Approximate Surface: 3560 m², low-bay 5m roof clear height, steel warehouse.4.2 Description: This building is multipurpose used for storage, repair, pumps, spare parts, scrap, electrical workshop, cooling towers, lab, etc…

5.6 Site Grading: Not required.

[3.2] Electrical Service: Provide 400A outdoor pad mounted panelboard next to existing substation 8-2 and 200m underground feeder.

[3.3] Communications Service: Not Required.

[3.4] Water Service: Not required.

[3.5] Wastewater Service: Not required.

Special Requirements: None.

[4.0] SITE CIVILCIVIL WORKS

[4.1] Temporary Construction Fencing:Fence

In order to protect the site, on the periphery of the site,

We have 2 options:

Option 1: Fence

We have to excavate 420 m3 in order to install the linear footing for the anchoring poles every 2.5 m made by steel angles (doubles every 2 single ones). A reinforcement pole is done every 10 anchoring poles. The poles are 3m high, they are tied by Zimmerman mesh and barbed wire.

For the trucks’ entrance, we assume 2 steel gates: 5 m wide 3 m tall, on each side of the gate house.

Option 2: Boundary wall

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ALUA 11-0058DM1015 - Construction of OLBAPACK spa, EPC Project

An excavation of 650 m3 should be done for the linear footing for the boundary wall. A reinforced concrete column, 3m high, is built every 3m, tied with a reinforced concrete beam on top of the columns. A steel angle of 1.5m high is inserted in the beam aligned with the columns and tied by a barbed wire and Zimmerman mesh. The space between the columns is filled with armed masonry. The whole now formed wall is assumed to be plastered and painted.

For the trucks’ entrance, we assume 2 steel gates: 5 m wide 3 m tall, on each side of the gate house.

5.7 Area A

5.8 Road

In order to develop the service road, we assumed the site is rocky. So we don’t need more than 40 cm depth for the service road.

A total excavation of 7170 m3 of soil is to be made.

The following layers are to be applied as following:

5 cm of compacted wet sand, the 20 cm of well compacted medium-sized gravels layer, and then a total of 7cm quarry-run layer. On top we add an 8cm of bituminous asphalt layer for the finishing of the road.

5.9 Parking

5.10 Sidewalks

The sidewalk is considered on each side of the road all along. It consists of a raised poured concrete 1 meter wide ribbon constructed with cross-lying strain-relief grooves placed or sawn at regular intervals typically 1.5 m apart. The concrete blocks may be separated by expansion joints to allow for thermal expansion without breakage. The use of expansion joints in sidewalks may not be necessary, as the concrete will shrink while setting.

5.11 Gate

5.12 Guard house

[4.1.1] The Contractor shall erect 6 ft (1.8m) high continuous temporary construction fencing around the project site. The construction fencing shall be no higher than 6” (15.2cm) above grade and shall have one entrance gate for vehicles and pedestrians. For security purposes, both gates shall be next to each other to limit the access point to the construction site to only one location.

[4.1.2] The fencing shall be chain-link and shall be erected to withstand local wind conditions. Mesh size not to exceed 3” (76mm).

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ALUA 11-0058DM1015 - Construction of OLBAPACK spa, EPC Project

[4.1.3] An identification sign shall be posted on the fence displaying the Contractor’s name and primary contact numbers.

[4.1.4] The location and layout of the temporary construction fencing, including gate locations, will be annotated on the site/work plan and approved per the AF Form 66 prior to installation.

[4.1.5] If fencing panels are used, panels will be interconnected by metal hasps and may not be connected with plastic ties or ropes. The contractor shall submit the connection technique and material for government approval per the AF Form 66.

[4.1.6] The contractor will provide a means to secure the site. If a key lock is used, 3 additional copies of the keys will be provided to the Contracting Officer. (1 copy will be provided to Security Forces, 1 copy to ECES and 1 copy to the Fire Department.)

[4.1.7] The Contractor may trench under the temporary fence line for incoming utilities. If utilities trenches will not be closed within the same workday, the contractor must notify the Contracting Officer immediately to coordinate additional site security and Force Protection provisions. The Contractor may be directed to close the trench or provide a means to control access into and out of the site such as placing steel plates over the trench. The Government will not be held liable for the time delay to the project nor such costs that might be occurred to meet the additional security requirements for securing the trenches.

[5.0] ARCHITECTURAL (N/A)

[6.0] STRUCTURAL

5.13[6.1] General: The hangar shall consist of a premanufactured Tensioned Fabric Structure designed and built 50 M (164 FT) wide by 54 M (177 FT) long. The ridge height shall be 17 M (56 FT) and the height at each side shall be no less than 8 M (26 FT). All dimensions are clear dimensions; exterior dimensions will be larger to account for structure depth. A hangar door shall be provided on the front of the hangar, which will be on the north side. The hangar will be installed on an existing concrete slab-on-grade.

5.14[6.2] Design:

5.14.1[6.2.1] The hangar structure shall be designed and built to conform to UFC 3-300-10N, “Structural Engineering,” IBC Chapter 16 “Structural Design,” and ASCE-7 “Minimum Design Loads for Buildings.” Individual components shall meet the requirements applicable to the specific material, including but not limited to AISC (steel), AISI (light gage steel), ADM (aluminum), and ACI (concrete). Where two or more codes apply, the most stringent shall be executed.

[6.2.2] Loading: In addition to self weightself-weight and live loads as required by the referenced codes, the structure shall be capable of withstanding inclement weather and wind speeds of 140 kmh (87 mph) (3 second gust), Exposure B. The hangar shall be designed to withstand these loads with the hangar door closed. The hangar shall also be designed to withstand a wind speed of 100 kmh (62 mph) with the hangar door open.

5.14.2[6.2.3] Calculations: The contractor shall provide engineering calculations for the foundation and structure. The calculations shall be stamped and signed by the Registered Professional Engineer responsible for the design. The calculations shall satisfactorily demonstrate the load assumptions, load combinations used, force reactions, member forces and capacities, and the member size selection.

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ALUA 11-0058DM1015 - Construction of OLBAPACK spa, EPC Project

5.14.3[6.2.4] Drawings: The drawings shall be stamped and signed by the Registered Professional Engineer responsible for the design. At a minimum, the drawings shall show all member sizes, dimensions, and connection details required by the design.

5.15[6.3] Foundation:

5.15.1[6.3.1] Description: The hangar shall be erected on the existing concrete slab-on-grade. As the hangar is a temporary structure, no permanent foundations or significant modifications to the existing concrete slab are permitted. Resistance to uplift and shear loads due to wind forces shall be provided by a combination of post installed anchor bolts installed in the existing slab, and concrete counterweight placed adjacent to the hangar frame columns.

5.15.2[6.3.2] Existing Concrete Slab-On-Grade: If the existing concrete slab is to be used to resist uplift, the contractor shall verify the thickness of the slab by conducting core samples in at least three locations distributed over the area of the slab. Holes from the core samples shall be repaired.

5.15.3[6.3.3] Concrete Counterweight: Concrete Counterweight shall be precast and conform to ACI 318 requirements. Concrete shall have a minimum compressive strength of 20 MPa (2,900 PSI). The shape of the counterweight shall be equivalent to the standard concrete barriers used on base; size to be determined based on the design requirements to resist wind uplift. It may be necessary to design a custom base-plate to accommodate the concrete counterweights and resist wind uplift loads. Concrete counterweights shall be placed symmetrically about the frame column, and shall not impinge on the required clear width identified in section 8.1.

5.16[6.4] Hangar Structure:

5.16.1[6.4.1] Description: The hangar structure shall be a prefabricated Tensioned Fabric Structure supplied by a qualified Tensioned Fabric Structure Manufacturer. The fabric structure shall be a frame supported tensioned membrane structure, suitable for rapid erection and disassembly. All materials provided shall be new and unused.

5.16.2[6.4.2] Tensioned Fabric Structure Manufacturer: The Tensioned Fabric Structure Manufacturer shall be responsible for the design, engineering, fabrication, and supply of the hangar structure.

5.16.3[6.4.3] Erection: The hangar structure shall be erected by a qualified installer approved and certified by the manufacturer. Submit all installation instructions and plans for Government approval.

5.16.4[6.4.4] Doors and Openings

5.16.4.1[6.4.4.1] Hangar Door: Provide one automatic, electronic controlled hangar door on the north side of the building. The door may be either a sliding door or an overhead suspension door. The minimum clear dimensions of the door are 47 M (154 FT) wide, 15.5 M (51 FT) high at the center, and 6.5 M (21 FT) high at each side. Doors shall be equipped with padlock plates and hasps. Door shall have the ability to manually be opened.

5.16.4.2[6.4.4.2] Egress Doors: Hangar contractor shall install Hollow Metal egress doors and frames. Door quantities and locations shall be as designed to meet the minimum separation as required by NFPA. Provide door sweeps, heavy duty hinges, passage trim lockset and panic hardware, closer and

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ALUA 11-0058DM1015 - Construction of OLBAPACK spa, EPC Project

bead bolt lock with turn lever on interior side. Door and frame shall be weather-stripped to keep out the elements. Submit door and hardware cut sheets for government review.

[6.5] Utility Ports/Sleeves: Provide four closeable ports/sleeves for HVAC and electrical utility access. Ports shall be integral with the pre fabricatedpre-fabricated structure and provided by the structure manufacturer. Coordinate size and location of the ports with the Government.

5.17[6.6] Structural Inspection: The Contractor shall coordinate with the Project Inspector 48 hours prior to all required inspections. Attendance at the structural inspection is mandatory for the Contractor or his designated representative. Inspection shall be conducted prior to structural framing members and their associated attachment and connections being closed off or hidden due to interior finishes, insulation and or exterior finishes.

[7.0] MECHANICAL (N/A)

5.18 Domestic Water inlet

We assume that the state provides the water supply, it is pumped to the project into a 2” PPR pipe that leads to the warehouse with the fire and irrigation tanks (500m3 ), and to the tank supplying water for the administration building and the gate house.

The water supply is assumed to be provided by the upper left corner of the site

5.19 water drainage

The road size differ between the buildings, but it has 2% slope to help with the drainage

On each side of the road we assume putting a curbstone with a gutter of 0.3% evacuation slope, leading to manholes 80x80 cm in cast iron or manhole with grills 60x60 cm joined by pvc pipes for evacuation all storm water into 3 retention tanks, or water retention natural basins (if the site is manageable) scattered along the plot.

5.20 storm retention

If the soil type permits, instead of retention tanks, the storm water is collected in retention basins and allowed to discharge at a controlled rate. Adequate land should be available to provide storm water retention

5.21 Plumbing for buildings

Plumbing for the administration building

In the administration building, on the first floor, we assume there is a:

Male bathroom composed of 4 seats – 5 washing basins – 7 shower trays

Female bathroom composed of 4 seats – 5 washing basins – 5 shower trays

Guest bathroom composed of 5 seats – 4 washing basins

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ALUA 11-0058DM1015 - Construction of OLBAPACK spa, EPC Project

A kitchen

On the second floor, we assume there are 2 bathrooms composed of 1 seat, 1 washing basin and 1 shower tray each.

Each set of bathrooms has its own water heater, providing hot water to the washing basins and the shower trays.

The kitchen has one water heater linked to the sinks.

The administration building and the gate house water is provided by a set of pumps

Plumbing for the gate house

In the gate house, we assume there is a:

Bathroom composed of 1 seats – 1 washing basins

A kitchen

A water heater is linked to the sink in the kitchen and the washing basin in the bathroom

The water is evacuated into the floor drains leading to two septic tanks, one for the administration building, and one for the gate house.

5.22 hvac

5.22.1 Warehouses are only ventilated at 7 ACH.

5.22.2 Admin building is cooled/heated expect for the toilets where it’s ventilated. Kitchen is ventilated.

5.22.3 For heating and cooling Split units except for admin building halls where we used package units one for 1st floor and the second for ground floor. The HVAC is not redundant.

5.22.4 Warehouses are only ventilated at 7 ACH.

5.22.5 The building 4 is considered as only ventilated. Only the switchgear room is cooled with split units.

6.0[8.0] ELECTRICAL

[8.1] General:

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ALUA 11-0058DM1015 - Construction of OLBAPACK spa, EPC Project

Electrical work, equipment, installation and commissioning shall comply the latest NFPA 70: National Electrical Code (NEC), KAHRA MAA (Qatari Electrical Standards) and International Electrical Code Series and shall be installed per manufacturer specifications and Air Forceclient requirements

. Every reference, in this document to Electrical Code refers to NEC. It shall be the Contractor’s responsibility to have latest copies of these Codes, Standards and Guidelines on hand when doing any electrical work. When there are discrepancies between different Codes, Standards and Guidelines, the more stringent shall apply. No exception shall be approved.

It shall be the responsibility of the Contractor to provide a complete and NEC complaint electrical design and construction documents per SOW documents. It shall also be the responsibilities of the Contractor to field verify site conditions and include any additional work required for a turned key project at no additional cost to government.

[8.1.1] When converting American Wire Gauge (AWG) to metric (mm2 cable sizes), if AWG size falls within two standard mm2 sizes, then the larger mm2 cable shall be selected. No exceptions shall be allowed.

[8.1.2] The SOW furnished information and drawings define the minimum requirements. The Contractor shall field investigate the actual project requirements and shall submit electrical design accordingly for a fully functional and Code compliant facility.

[8.1.3] Provide ground fault circuit interruption devices or equipment per NEC requirements.

[8.1.4] Electrical equipment, raceways and wiring shall be listed by approved organizations (UL listed and labeled) as described by NEC or certified to ISO 9001-2000 for quality control.

[8.1.5] All electrical components and installations in this SOW are not explosion proof. The contractor shall provide a separate line item in the bid for Class I, DIV II explosion proof including lighting fixtures, switches, boxes and conduits.

[8.2] Site Work and Incoming Electrical Service

[8.2.1] The new facility power shall be fed from the government furnished generator and 4160V-208/120V SDC. The electrical power connections to the power source are not in this scope.nearby 30kV Overhead line. The dropper, steel structure, surge arrester, disconnector and underground cable termination are within MELEC’s scope.

6.1.1 The 30kV armored and screened underground cable will enter the site for a distance of around 200m and will be directly buried without ducts.

6.1.2 The substation is considered to be in the middle of the building 4, and will have two parts: one for the switchgears and the other for the transformers.

6.1.3 As per the client documents the process will need 3 transformers 2500kVA 30/0.4kV. MELEC will supply these transformers.

6.1.4 The electrical load of the plant excluding process related loads is estimated to be around 1MVA, MELEC will supply one transformer for this load.

6.1.5 The needed switchgear will be a 36kV, with one incomer and four outgoing feeders and one measuring feeder. The circuit breakers are considered as fixed and the short circuit level is taken as 16kA.

6.1.6 Following each one of the 4 transformers there shall be an LV panel. Three main panels 400V, 60kA 4000A will be supplied by MELEC for process machinery and equipment. One panel 25kA 400V 1600A will be provided by MELEC for other loads.

6.1.7 Epoxy insulated bus ducts for the 4 transformers up to the corresponding panels shall be supplied by MELEC.

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ALUA 11-0058DM1015 - Construction of OLBAPACK spa, EPC Project

6.1.8 No UPS standby system no standby diesel generator is considered: the MV switchgears will be equipped with internal UPS and batteries.

6.1.9

[8.3] Interior FacilitySecondary power distribution

[8.3.1] All interior electrical wirings shall be concealed and installed within EMT (Electrical Metal Tubing) conduit with compatible compression (threaded) type accessories such as elbows, tees, sockets, etc. fastened together with appropriate connectors or couplings. Screw-ON EMT Fittings shall not be approved. Conduits installed inside warehouse non office storage areas, electrical, mechanical, communications and similar rooms may be surface mounted. Non metallic conduits of any form shall not be acceptable.The secondary power distribution will utilize cables and will originate at the main switchboards (MSB) in the switchgear room and be roof supported in cable tray to several secondary power distribution panels (PDP). MELEC’s SOW will consist of the secondary power distribution panels for non-process related loads and the corresponding cables.

6.1.10 The cable are considered as Cu/PVC/PVC not armored. The cables shall be armored when buried underground in the exterior area.

6.1.11 The cables are placed in PVC conduits under plastering for the administrative building.

6.1.12 The cables are directly buried for exterior lighting.

6.1.13 Inside the warehouses, the cables are placed inside PVC apparent conduits.

Interior

[8.4] Lighting

[8.4.1] MELEC’s SOW is to Pprovide light fixtures complete with lamps and controls, switches and all lighting wiring and electrical hardware for a fully operational and NEC compliant lighting system to provide the specified illumination level. The required illumination level is considered to be around 300 lux for all the areas. The type of lighting fixtures are either fluorescent or 400W Metal halide fixtures at the top of hangar. The lamp size and fixture layout shall be based on the lighting calculation to meet the required lighting level. Provide lighting design for approval. A square spacing layout pattern is preferred.for warehouse and industrial areas.

6.2 The electrical lighting power shall be fed from the government furnished generator and SDC. The connection to SDC 208/120V secondary is not in this scope.

[8.5] Exterior Lighting

[8.5.1.1] MELEC’s SOW is Install complete with lamp, electronic ballast, wiring, disconnects and mounting hardware. Install 150 250 watt metal halide wall peck type outside and above each egress dooron buildings walls, and HPS 250W lights for street lighting. Exterior light fixtures shall are be operated by photo cells and manually. The two parking are equipped with waterproof 2x36W fluorescent luminaires. Exterior luminance is maintained at 30lux.

[8.5.2] Interior Lighting

[8.5.2.1] Provide high bay Metal halide fixtures at the top of hangar. The lamp size and fixture layout shall be based on the lighting calculation to meet the required lighting level. Provide lighting design for approval. A square spacing layout pattern is preferred.

[8.5.2.2] Luminance levels for all areas within building shall be minimum 50 Foot-Candles.

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[8.5.2.3] The lighting control including lighting contactors and switches shall be located next to each egress door.

[8.5.3] Emergency Lighting

[8.5.3.1] Emergency exit signs and emergency lights shall be installed at each egress door. Provide minimum of 10 foot-candle of emergency lighting.

[8.5.3.2] Emergency lights and exit signs shall be Light Emitting Diode (LED) type and shall be provide 1.5 hours battery backup.

6.2.1.1[8.5.3.3] Emergency signs and emergency light fixtures shall be non-switched, maintained contact and directly connected to circuit breaker. Emergency lighting wiring shall be installed in separate, dedicated conduits.

6.2.2[8.5.4] Hangar Door Electrical Power Connection

[8.5.5] Provide fusible disconnect switch next to the hangar door controller sized to meet the door manufacturer’s specification. The hangar door power shall be fed from the government furnished generator and SDC. The connection to SDC 208/120V secondary is not in this scope.

6.2.3[8.5.6] Provide wiring in conduit and connections from fusible disconnect switch to the hangar door controller. The wiring and conduit shall be sized per door manufacturer recommendation. Coordinate with the project manager, construction manager or contracting officer for exact door controller location.

6.2.4[8.5.7] Provide any other required wiring, conduit and connections to complete the hangar door electrical installation.

6.2.5[8.5.8] A separated copper grounding conductor shall be provided from the building grounding system to the gate. The door controller and all door metal components shall be grounded.

[8.6] Provide engraved name plate for equipment in this scope of work. Provide laminated circuit directory for each power panelbuilding and attach it on the back of panel door.

[8.7] Provide identification of main and branch circuit conductors including grounding and neutral cables, distribution equipment and wiring accessories etc per NEC requirements.

6.3 The plant is equipped with a variety of socket outlets, distributed according to standards, either 10A 1ph 230V, 20A 1ph 230V or 32A 3Ph+N 400V. The transformer room will be equipped with 1 100A 3Ph+N 400V outlet.

6.4[8.8] Grounding:

[8.8.1] Provide building and equipment, grounding in accordance with NEC (NFPA 70) Article 250.

6.4.1[8.8.2] Facility Building Grounding

6.4.1.1[8.8.2.1] Provide facility building grounding by bonding all structural metallic components directly to the ground ring.

[8.8.2.2] Ground Ring: Provide ¾” copper clad steel ground rods at each corner of the facility. Grounding rod shall be driven to depth to obtain the specified ground resistance. The ground rods shall be interconnected with 50mm²#2/0 AWG, coated bare copper conductor installed 36” below the finished surface level. Grounding rods shall be provided with concrete or steel grounding test wells with traffic rated lids and with the stamped “ELECTRIC” lettering.

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[8.8.2.3] Provide (1 each) ground bar (1/4” x 4” x 12” min) adjacent to the panelboardpanel board in electrical/communication room. From the ground bar, run 1#2/0 AWG,a coated bare copper conductor installed underground in a1” PVC conduit and connect to ground Ring. Connect the ground bar to the panelboardpanel board ground bus.

6.4.1.2[8.8.2.4] Grounding conductor shall be installed underground in 1” PVC conduit sleeves from stub up in facility and extend to 3 feet outside of the foundation pad. Grounding system conduit shall be dedicated to grounding system and shall not be used for any other system.

6.4.1.3[8.8.2.5] Grounding Connections: All underground grounding and bonding connections shall be performed using exothermic welding process (CADWELD). No clamp connections will be approved

6.4.2[8.8.3] Equipment Grounding

[8.8.3.1] Provide equipment grounding in accordance with NEC. Bond equipment and building grounding systems together.

[8.8.3.2] Run equipment grounding conductor with ungrounded conductors to ground all metallic non-current carrying components including metallic raceways and enclosures in accordance with NEC..

[8.9] Maximum grounding resistance shall be Ten (10) Ohms for each system and all systems.

[8.10] Electrical and Grounding Inspections

6.4.3[8.10.1] All work subject to approval by a Government electrical inspector. At a minimum two inspections each during and after rough-in shall be required. The final write-off inspection shall be carried out in presence of project manager, construction manager or contracting officer and client may witness them. The reports of Inspections shall be submitted to project manager, construction manager or contracting officer.

6.4.4[8.10.2] Testing and commissioning of electrical installation shall be done in accordance with applicable Codes and Standards and manufacturer’s recommendations. Submit testing schedules and procedure to project manager, construction manager or contracting officer, 2 weeks prior to startup and commissioning. Provide documentation of all tests to be performed five working days prior to project manager, construction manager or contracting officer witnessing acceptance tests of the systems.

6.4.5[8.10.3] Continuity and grounding Ohm resistance tests (Megger testing) shall be performed for each system and be documented. Additional grounding rods and grounding systems shall be provided if test results do not meet the minimum grounding resistance requirements at no additional costs to the Government. Grounding tests shall be witnessed by project manager, construction manager or contracting officer. Test results documentations shall be submitted for approval to project manager, construction manager or contracting officer within maximum of one week after test performed.

6.5 Lightning protection:

6.5.1

[9.0] COMMUNICATIONSCCTV: (N/A)

[10.0] FIRE ALARM SYSTEMS: (N/A)

7.0 TELECOM AND DATA:

8.0[11.0] SCHEDULE

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8.1[11.1] Schedule Format: The Contractor shall prepare and submit for approval, a Critical Path Method (CPM) Master Schedule listing all items and activities associated with the project, inclusive of all government furnished items and information, submittals for major items, long lead procurement activities, drawing revisions and facility shutdowns using a Work Breakdown Structure (WBS) based on the Construction Specification Institute (CSI) format. All tasks required under this project shall be included in the WBS. The Contractor may utilize either MICROSOFT PROJECT scheduling software or AF Form 3064/3065, Contract Progress Schedule, to build and maintain the Master Schedule. Unless otherwise indicated by the Government, the Contractor will maintain the same schedule format (MICROSOFT PROJECT or AF Form 3064, Contract Progress Schedule) throughout the contract.

8.2[11.2] The Contractor shall perform planning, scheduling and reporting functions utilizing Gantt Charts, Critical Path Analysis, Resource Histograms and Look Ahead Schedules. Items within the project schedule shall have predecessor and successor activities to support a full CPM overview. Items in the schedule shall be resource loaded with the manpower required.

8.3[11.3] Construction activities in the Master Schedule shall be resource loaded in order to support manpower required reporting.

8.4[11.4] Baseline Schedule: The Contractor shall save a baseline schedule and show actual start and finish dates for activities verses the baseline.

8.5[11.5] Contractor shall provide a schedule of project work for approval. The Contractor shall bring a proposed progress schedule to the pre-construction conference.

8.6[11.6] Due to Force Protection concerns at Al Udeid Air Base, Contractor can experience long delays while gaining access to the base of up to 4 hours. Contractor shall account for such possible delays. Any documented government delays in excess of 4 hours shall be reviewed with the Contracting Officer for possible time extensions.

8.7[11.7] Normal daytime working hours will be adhered to. Normal hours are from 0700-1700 hours Saturday through Thursday. If the Contractor wishes to work at night time or during other unscheduled times, he must first get permission from the Contracting Officer. Contractor shall provide written request to Contracting Officer at least 72 hours in advance.

8.8[11.8] The Contractor may be required to provide an updated construction schedule if it is determined that the construction schedule deviates more than 10% off the baseline. The project manager or construction manager will determine the percentage complete and the deviations.

9.0[12.0] PERFORMANCE TIMES

9.1[12.1] The government preferred total period of performance (POP) is 120 days upon receiving the Notice to Proceed (NTP) from the government. The Contractor may propose a shorter or longer POP in the RFP. Should the Contractor propose a longer POP the proposal must include justification as to why the duration is required. The final POP duration will be approved through the Contracting Office. The Contractor shall proceed with the project as stated in the SOW after NTP is provided by the government. The Contractor shall not postpone or interrupt his work performance unless official notice, to that effect, is provided to him by the Contracting Officer.

9.2[12.2] On Site Construction: The Contractor will only be given access to the installation for construction activities to include mobilization and demobilization. On site construction will start NO LATER THAN 10 days following the issue of the construction NTP. Foundation only construction may be permitted upon the completion and approval of the 60% design drawings by the government. The balance of construction will not be permitted to start until 95% design drawings have been submitted and approved by the government.

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10.0[13.0] SUBMITTALS

10.1[13.1] In addition to the Design Submittals outlined within Section 4.0, the following plans and items must be submitted for approval per the AF Form 66 and prior to purchase and installation. The below listing is not all inclusive. Submittal procedures will be in accordance with this SOW

10.2[13.2] Safety Plan: The Contractor shall prepare a Health and Safety Plan (HSP) or Accident Prevention Plan (APP).

10.3[13.3] Quality Control Plan: The Contractor shall prepare a Quality Control (QC) Plan.

10.4[13.4] The Contractor shall submit manufacturer’s product data sheet and color sample for each type of material proposed for use.

10.5[13.5] The Contractor shall submit Material Safety Data Sheets (MSDS) for any hazardous materials brought on to the installation and to be used on site during construction.

11.0[14.0] STANDARD PRODUCTS

11.1[14.1] Materials and equipment shall be standard products of a manufacturer regularly engaged in the manufacture of such products, which are of a similar material, design and workmanship. Furnish a MSDS, OSHA Form 20 or acceptable equivalent, for each hazardous or potentially hazardous material or chemical utilized by the Contractor. This includes solvents and treated materials, such as preservative treated wood (MSDS for the preservative) or fungicide treated rubber goods (MSDS for fungicide). The Contracting Officer or their designated representative must approve all materials prior to installation.

11.2[14.2] Technical instructions pertaining to the use or installation of products, materials, or equipment used or installed in the execution of work under this contract are furnished in response to a requirement stipulated herein, and form a part of these specifications as though specifically set forth herein. In the event of conflict between the specifications or drawings and technical instructions, the Contractor shall bring such conflict to the attention of the Contracting Officer for resolution before proceeding with the work involved. Upon request, the Government will provide to the Contractor all technical instructions that cannot be widely reproduced.

12.0[15.0] NON-RESTRICTIVE SPECIFICATIONS

12.1[15.1] Reference to equipment, material, articles, or patented processes by trade name, make, or catalog number in the design specifications of this SOW shall be regarded as establishing a standard of quality and shall not be construed as limiting competition. The Contractor may, at its option, use any equipment, material, article, or process that, in the judgment of the Contracting Officer, is equal or exceeds the requirement of these specifications, unless otherwise specifically provided in this SOW.

13.0[16.0] PROHIBITED MATERIALS

13.1[16.1] The Contractor shall certify that products do not contain mercury, hexavalent chromium, toluene, chlorinated solvents, hydrolysable chlorine derivatives, ethylene based glycol ethers and their acetates, nor any carcinogen. When tested, the lead content shall not exceed 0.06% by weight of the dry film and the test for chromium content shall be negative. Additionally, prohibited are any electronic devices such as, but not limited to, cellular phones, data collectors, and calculators, as determined by Security Forces.

14.0[17.0] BASE REQUIREMENTS

14.1[17.1] Waste: The Contractor shall be responsible for the collection and disposal of all debris, rubble, residue and waste material generated in the performance of work under this contract.

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The Contractor shall remove and disposed of legally and properly of all such materials from the installation. The Contractor is not permitted to deposit any such materials in base trash collection containers or at any on base location without prior approval of the Contracting Officer.

14.2[17.2] Hazardous Materials: Materials classified as hazardous by US and Qatari environmental rules, regulations, or laws, shall be handled for disposal in accordance with those rules, regulations, or laws. Any cost provisions to meet these requirements shall be the sole responsibility of the Contractor. Any project delay to meet these requirements shall also be the sole responsibility of the Contractor.

14.2.1[17.2.1] Hazardous Materials used for Construction Activities: Materials classified as hazardous by US or Qatari environmental rules, regulations, or laws, shall be handled in accordance with those rules, regulations, or laws. In accordance with AFI 32-7086, Hazardous Materials Management (paragraph 2.5.5), the Contractor shall submit for approval MSDSs for those materials considered hazardous to the Contracting Officer PRIOR to the hazardous material ENTERING the installation. All hazardous material will be stored in a safe and environmentally responsible manner within construction sites and laydown yards.

14.2.2[17.2.2] The Contractor shall submit MSDSs for those materials considered hazardous to the Contracting Officer prior to the hazardous waste leaving the installation. The Contractor is responsible for all such materials that are residue from Contractor furnished supplies and materials brought to the job site by the Contractor, and for any such materials identified herein or by the drawings.

14.3[17.3] Subcontractor Coordination: The Contractor shall coordinate the work of sub-contractors and shall ensure the coordination of the work between the various trades. The Contractor shall study, examine, and evaluate the contract drawings to establish the work, coordination, or materials required and necessary to provide a product complete in the usual and customary manner, and shall provide for all such requirements as though expressly detailed herein or on the drawings. The Contracting Officer will provide contract interpretation.

14.4[17.4] Security and Parking

14.4.1[17.4.1] The Contractor shall follow existing security and parking procedures and instructions applicable to Al Udeid Air Base.

14.4.2[17.4.2] The Contractor shall be responsible for the physical security of all materials, supplies, and equipment, including property that is being used.

14.4.3[17.4.3] The U.S. Air Force shall not be liable for any delays prior to the Contractor reaching the Contractor entrance and notification that the Contractor is ready to proceed through the gate.

14.5[17.5] Vehicular Traffic

14.5.1[17.5.1] Traffic Control Devices: The Contractor shall comply with the local laws and regulations, to include US Air Force regulations, regarding the safe operation of equipment in and around roadways associated with the construction site. Contractor owned and/or operated vehicles violating speeding, parking or traffic regulations on Al Udeid Air Base may be removed from the installation at the Contractor’s expense. Should this be the case, the U.S. government will not be liable for the time delay to the Contractor nor such costs that might occur based on the vehicle removal.

14.5.1.1[17.5.1.1] The Contractor shall coordinate with the Contracting Officer or designated alternate to ensure proper warnings to motorists are posted and adequate traffic control is used when vehicles are present. US Army Corps of Engineers Safety

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Manual, EM 385-1-1, provide the minimum requirements for temporary traffic controls.

14.5.1.2[17.5.1.2] The Contractor shall address known traffic impedances within the site/location drawing and the safety plan. Coordinate submittal dates per the AF Form 66.

14.5.1.3[17.5.1.3] Signs, warning lights, barricades, and other traffic control devices shall be provided by the Contractor. Warning lights shall be operational at all times during non-daylight hours. Barricades shall be highly luminescent and clearly visible at night. Signs shall also be highly luminescent, blaze orange in color with Black English lettering, and clearly visible from at least 50 ft (15 m) away.

14.5.1.4[17.5.1.4] Temporary traffic control signs (warning and hazard signs) shall be furnished and installed, at the discretion of the Contracting Officer, by the Contractor while projects are underway. These warning signs shall be placed near the beginning of the work site and well ahead of the work site for alerting approaching traffic from both directions. Paving and painting equipment shall be marked with large warning signs indicating slow-moving equipment in operation.

14.5.2[17.5.2] Road Diversions/Closures: The Contractor shall notify the Contracting Officer at least 14 days prior to work if construction will impact traffic on the roadways. Contractor shall state in writing the exact dates of the road closure, duration of closure and provide a traffic diversion map showing the location of the diversion (if available), closure, posting of signage, phasing plan (if applicable), and other pertinent information for the impedance.

14.5.3[17.5.3] All costs including, but not limited to the design, procurement, equipment, installation, maintenance and removal, associated with the temporary traffic control signs, barriers, barricades, warning lights, and diversions are the sole responsibility of the Contractor.

14.6[17.6] Sanitary Provisions: The Contractor shall provide temporary toilets that satisfy Qatari health requirements for the use of project personnel. Location, type, and proposed maintenance shall be approved by the Contracting Officer prior to placing toilets. Temporary toilets shall be removed at the completion of the project. All costs incurred in connection with the temporary toilets shall be paid by the Contractor.

14.7[17.7] Pollution Abatement: The Contractor shall perform work in accordance with US Air Force and local environmental regulations to minimize pollution, degradation, and exploitation of the environment. The Contractor shall also demonstrate leadership in preventing, controlling, and abating environmental pollution by supporting regional pollution abatement programs and by accelerating corrective measures to meet established standards and criteria.

14.8[17.8] Fire Prevention

14.8.1[17.8.1] The prevention of fire is imperative during construction projects. The Contractor is responsible for enforcing fire safety in the work area.

14.8.2[17.8.2] The Contractor must report all fires to the US Air Force Fire Department. Attempt to extinguish the fire only if it is safe to do so. Go to the nearest phone and notify the Fire Department at 911. Have someone meet the Fire Department upon arrival to provide additional information.

14.8.3[17.8.3] The Contractor shall have serviceable fire extinguishers readily available at all times.

14.8.4[17.8.4] Burning of trash and rubbish at the construction site is strictly prohibited.

14.8.5[17.8.5] The Contractor may not use gasoline or diesel fuel for cleaning parts or surfaces.

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14.8.6[17.8.6] Electrical extension cords may be used on a temporary basis to power tools and equipment. Do not overload extension cords. Frayed, cut, or spliced extension cords are prohibited.

14.9[17.9] Safety Features

14.9.1[17.9.1] The US Army Corps of Engineers Safety Manual, EM 385-1-1, shall be followed for all construction activities.

14.9.2[17.9.2] Site Safety, Fire, Environmental and Public Health Inspections: At any time of the construction site and laydown yard (if applicable) can be inspected by the Contracting Officer or designated representative for fire, safety, environmental or public health discrepancies. Any discrepancies noted will be fixed immediately. If discrepancies cannot be fixed immediately the Contractor shall remove the items from the installation. Any costs or time delays associated with correcting discrepancies are the sole responsibility of the Contractor.

14.10[17.10] Badging and Pass Requirements will be per base requirements.

14.11[17.11] Escorts will be per base requirements.

14.12[17.12] BCE Work Clearance Request: The Contractor shall obtain a Base Civil Engineer Work Clearance Request (AF Form 103) from the Contracting Officer or designated representative at the pre-construction conference prior to commencement of any site work.

14.13[17.13] Hot Work Permit: The Contractor shall obtain a Welding, Cutting and Brazing Permit (AF Form 592) prior to commencement of any hot work. Hot work includes, but is not limited to, welding, cutting, brazing operations and the use of tar kettles. The Contractor should submit their completed AF Form 592 to the Contracting Officer or designated representative for approval and coordination.

14.14[17.14] Temporary Construction Fencing

14.14.1[17.14.1] Temporary construction fencing is required around all work sites.

14.14.2[17.14.2] The location and layout of the temporary construction fencing will be annotated on the site/work plan and approved per the AF Form 66 prior to installation.

15.0[18.0] US AIR FORCE FURNISHED ITEMS AND SERVICES

15.1[18.1] At the US Government’s discretion, the US Air Force shall provide reasonable quantities of utilities to the Contractor. The Contractor shall conserve these utilities during construction. Construction water may be furnished to the Contractor at no cost to the Contractor. This does not mean drinking water for the Contractor’s work crews. Water for construction activities shall be requested and coordinated with the Contracting Officer or designated representative a minimum of 24 hours in advance. The Contractor shall furnish all equipment, material, and labor which is necessary to obtain and deliver water to the designated area(s) of work. Terms of this agreement are to be negotiated by the Contracting Officer.

15.2[18.2] The electrical equipment shall be suitable for the voltage and frequency as stated per the contract and as available at the project location. The Government will identify power and the Contractor will connect to the power source. The power connection and disconnection must be coordinated with the Contracting Officer.

15.3[18.3] Laydown Yard: If considered beneficial to the Government and requested by the Contractor in writing, the Government may designate a space for a temporary laydown yard for the use by the Contractor. This laydown yard would be used as a material stockpile area

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and would be subject to provisions as set forth by this SOW and as outlined by the Contracting Officer at the time of agreement.

15.4[18.4] Government Provided Design: Any design drawings provided by the Government as part of this bid package are at the schematic design level. They are provided to clearly communicate the project’s program and scope and minimum requirements. The Government provided design drawings are not final. The facility and site design shall be the responsibility of the Contractor as this is a Design/Build project.

16.0[19.0] CONTRACTOR FURNISHED ITEMS AND SERVICES

16.1[19.1] General: The Contractor shall furnish labor, supervision, tools, materials, equipment, transportation, fuels, lubricants, fluids, solvents, and all other supplies and services necessary to perform operations required to complete work as indicated within the drawings and these specifications. At sites where existing US Air Force utilities do not exist, the Contractor shall be responsible for providing utilities. The Contractor shall be responsible for installing and maintaining temporary cords, lines, or other equipment in a safe condition. Prior to final acceptance, all temporary cords, lines, supplies, solvents, paint, fuel, lubricants, parts, material, tools, or other equipment shall be removed.

16.2[19.2] Project Manager: The Contractor at all times shall provide and designate in writing to the Contracting Officer a fully qualified on-site Project Manager.

16.3[19.3] Field Office: The Contractor may, at his option, provide a temporary field office at the site for his use. The location, type, proposed maintenance, and other considerations shall be approved by the Contracting Officer prior to moving such a facility onto the site. At the completion of the project, the facility shall be removed from the site and the area adjacent to the office restored to that condition existing prior to the start of the project. Costs incurred in connection with the facility shall be paid by the Contractor.

16.4[19.4] Safety Briefing: The Contractor shall receive this briefing at the pre-construction conference prior to the notice to proceed. Additionally, the Contractor will adhere to the US Army Corps of Engineers Safety Manual, EM 385-1-1, for work performed on base.

17.0[20.0] CONDITIONS OF WORK

17.1[20.1] Base Regulations: The Contractor shall comply with all applicable Al Udeid Air Base and US Air Force regulations and directives pertaining to security, safety, traffic, fire prevention, personnel clearances, and environmental protection, which will be provided at the pre-construction conference.

17.2[20.2] The Contractor shall confine its operations, including material storage, to the area of work shown indicated in the contract. The Contractor will be furnished adequate storage areas for his equipment and materials, but shall be responsible for the receipt, unloading, security, and handling of his equipment and materials. The Contractor shall coordinate proposed storage areas with the Contracting Officer or designated representative. The Contractor shall stock and place materials and equipment only in areas specifically approved by the Contracting Officer.

17.3[20.3] When notified by the US Air Force that a severe weather warning alert has been issued, the Contractor shall immediately take necessary action to tie down and secure all materials on the job site that could become airborne projectiles as a result of strong surface winds, thunderstorm, etc. This requirement also includes all non-regular working periods. The Contracting Officer shall negotiate any Contractor compensation and or claims due to extensive weather delays.

17.4[20.4] The Contractor shall be responsible for the covering of open bodied vehicles transporting any materials likely to create air pollution or become debris while on base.

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17.5[20.5] The Contractor is responsible for any required preparation of the work site and for the maintenance of the site to include: storage of contract materials, site cleanliness, site/job safety to include a submitted safety program for the duration of the contract and for any periods of warranty work.

17.6[20.6] It is the responsibility of the Contractor to coordinate with the Contracting Officer or the Contracting Officer’s authorized representatives to preclude damage to any existing utilities. Any damage to any utilities will be repaired by the Contractor at no additional expense of the U.S. Government or to the Host Nation Government.

17.7[20.7] The Contractor is required to maintain a clean work site and shall remove any construction debris and waste materials on a daily basis. Any and all materials that are to be removed and/or demolished per the contract are to be disposed of at an approved disposal location in accordance with Host Nation laws and regulations.

17.8[20.8] The Contractor shall provide barriers as required to prevent public entry to construction areas and to protect existing facilities and adjacent properties from damage from construction operations.

17.9[20.9] The Contractor shall remove and disposed of legally and properly all material and debris generated by this project from the base. Accomplish cleanup of the entire job site not less than once a week. The Contractor shall be responsible to assure proper loading of vehicles used for transport of materials and debris. Any spillage en-route on the base shall be recovered and disposed of off base. Items shall be transported in tarp-covered or closed vehicles. Any materials dropped or blown off vehicles shall be immediately picked up by the Contractor. Paper, wrappings, and cardboard, shall be placed in tightly closed containers for daily disposal.

17.10[20.10] Equipment and tools used in the performance of the work shall be maintained in satisfactory working condition at all times. The equipment shall be adequate and shall have the capability of producing the requirements as set forth herein.

17.11[20.11] The Contractor shall accept no changes or alterations to the project in design or execution by anyone other than the Contracting Officer. Such changes suggested from outside sources shall be directed to the Contracting Officer.

18.0[21.0] INSPECTIONS/QUALITY CONTROL/WORKMANSHIP/TESTING

18.1[21.1] The Contractor shall comply with all applicable current construction codes listed within this SOW.

18.2[21.2] Preparatory Inspection: This inspection shall be performed by the Contractor prior to beginning work on any definable phase of construction. It shall include a review of contract requirements; a check to ensure that all materials and/or equipment have been tested, submitted, and approved; a check to ensure that provisions have been made to provide required control testing; examination of work area to ascertain that all preliminary work has been completed; and a physical examination of materials and equipment to ensure that they conform to approved shop drawings or submittal data and that all materials and/or equipment are on hand. The Project Inspector shall be notified at least twenty-four (24) hours in advance of the preparatory inspections and such inspection shall be made a matter of record and sent to the Contracting Officer.

18.3[21.3] Preliminary and Final Inspections: The Contractor shall coordinate with the Project Inspector 7 days prior to scheduled contract completion date to allow scheduling of preliminary and final inspections. Attendance at the Preliminary and Final Inspections is mandatory for the Contractor or his designated representative. At the Preliminary and Final

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Inspection, the Contractor shall demonstrate that all systems and subsystems installed under the contract are fully functional and usable.

18.4[21.4] Quality Control System: The Contractor shall establish a Quality Control System to perform sufficient inspection and tests of all items of work, including that of his subcontractors, to ensure conformance to applicable specifications with respect to the materials, workmanship, construction, finish, functional performance, and identification. This control shall be established for all construction work performed pursuant to the contract except where the technical provisions of the contract provide for specific U.S. Air Force control by inspections, test, or other means. The Contractor's Quality Control System shall specifically include the surveillance and tests required in the technical provisions of the contract specifications.

18.5[21.5] Workmanship: All work shall comply with the specifications and drawings provided. All work shall be performed by craftsmen skilled in the applicable trade and shall be supervised by a qualified Superintendent with experience in the related construction trades. The Superintendent is required to be on-site during the performance of all work to ensure that a quality product is provided. The Superintendent shall be able to speak, understand, and read the English language. The Superintendent shall have a complete current set of the contract documents and approved submittals on the job site at all times.

18.5.1[21.5.1] No careless or sloppy work will be tolerated. While the Contracting Officer, or designated representative, may identify workmanship problems to the Contractor, Quality Control is the Contractor’s responsibility. Inspection or non-inspection by U.S. Air Force representatives of the work does not relieve the Contractor from ensuring the work complies with the contract documents. It is the responsibility of the Contractor to identify and correct all workmanship problems. Any workmanship problems identified are to be corrected in a timely manner, to the satisfaction of the Contracting Officer, at no additional cost to the U.S. Government.

18.5.2[21.5.2] The Contractor is responsible for the coordination and sequence of events with relation to the performance of this project. The Contractor shall verify all dimensions and advise the Contracting Officer of any discrepancies prior to proceeding with that phase of work. If exact locations for positioning of equipment are not given, the Contractor must coordinate the locations thru the Contracting Officer. All equipment must be positioned to allow easy access for maintenance and replacement of component parts.

18.6[21.6] The Contractor shall perform all testing at the frequency specified in these specifications. Additional tests may be purchased by the U.S. Government as a separate modification. Testing shall be performed by an approved independent commercial laboratory. When test results indicate that construction was not accomplished as specified for a given area, the material shall be removed, replaced and construction shall be redone to meet specification requirements, at no additional expense to the U.S. Government. Tests on construction shall be performed (until compliance with specifications is met) at no additional cost to the U.S. Government. Inspections and test results shall be certified by a registered professional architect or engineer. Within 24 hours of conclusion of physical tests, two copies of test results, including calibration curves and results of calibration tests, shall be furnished to the Contracting Officer.

19.0[22.0] EXISTING WORK AND RESTORATION OF DAMAGE CAUSED BY THE CONTRACTOR

19.1[22.1] The disassembling, disconnecting, cutting, removal or altering in any way of existing work shall be carried on in such a manner as to prevent injury or damage to any portions of existing work, whether they are to remain in place, be re-used in the new work or be salvaged and stored. All portions of existing which have been cut, damaged or altered in any way during performance of work shall be repaired or replaced in kind, in an approved manner to

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match existing adjoining work. Work of this nature shall be performed by the Contractor at his expense and left in a condition similar to that which existed prior to the start of the work.

20.0[23.0] PROTECTION OF LAND RESOURCES

20.1[23.1] It is intended that land resources within the project boundaries of work performed under this contract be preserved in their present condition or be restored to a condition after completion that will appear to be natural and not detract from the appearance of the project. Insofar as possible, the Contractor shall confine his activities to areas defined by the plans and specifications. Any landscape feature damaged or scarred by the Contractor’s equipment or operations shall be restored to its original condition at the Contractor’s expense. The Contracting Officer will decide what method of restoration shall be used. The Contractor shall remove all signs of temporary construction facilities such as haul materials, or any vestiges of construction resulting from the contract as directed by the Contracting Officer.

Project Location

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Site Plan

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