metso valve offering for safety in steel · metso intelligent esd valves the widest valve offering...

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Bestproducts

in theindustry

MetsoMetso

METSO VALVEOFFERING FOR SAFETYin STEEL

22.02.2019

Bokaro Steel Plant

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METSO CONTACT DETAILSSUBHRANIL DAS

[email protected]

+91 9830781799

DISTRIBUTOR – SB ENTERPRISEBINEETKUMAR SUMAN

[email protected]

+91 9330830895

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METSO FLOW CONTROL SOLUTIONSBall valveButterfly valveEccentric Plug ValveSegmented Ball ValveGlobe Valve

CRITICAL SERVICEESD SERVICECORROSIVE SERVICEERROSIVE SERVICEABRASIVE SERVICEHIGH TEMPERATURESLURRY SERVICELOW Dp ApplicationOXYGEN SERVICECRYOGENIC ApplicationINDUSTRIAL GAS APP.PSAMOLESIEVE SERVICECATALYST SERVICEIRONORESIL VALVES

FLOW CONTROLSERVICES

SERVICE CENTRETEAM OFFERS

- REACTIVE- PREVENTIVE- PREDICTIVE- PRO ACTIVE

SHUTDOWN PLANNINGTURNAROUND PLANNING

PERFORMANCESOLUTION

Valve TriagePlant TriageSmart DeviceCheckControl ValveTestingControlPerformanceValve Leak Testing

VALVE CONTROLPRODUCTS

ACTUATORSPNEUMATIC POSITIONERELECTRO PNEUMATIC POSTIONERSMART POSITIONER

- HART- FIELD BUS- PROFIBUS

LINKAGE LESS POSITONERVALVE GUARD – PSTQUARTZ LIMIT SWITCH

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Metso intelligent ESD valvesThe widest valve offering for safety in the market

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Neles ValvGuard

D-series - for highpressure service.SIL 3 certified.

X series – for demandinglow pressure service.

SIL 3 certified

7000 & 9000 series – ball valve with“Xtreme” soft seat for bubble tightservice.

SIL 3 certified

Wafer-Sphere – “Xtreme” softseated butterfly for bubble

tight service.SIL 2 certified

Neldisc – high performancetriple eccentric disc for generaland demanding service. SIL 3certified. Alternative to gate andball valves.

MAPAG – metal seatedbutterfly for highpressure service.

SIL certified*

SIL 3 certfied

*pending

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Metso’s control valve portfolioThe most comprehensive control valve line available

Globevalves

Triple eccentricdisc valves

Segmentvalves

Eccentric rotaryplug valves

Top entryrotary valves

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Metso Valve Controls product offering

Control Safety On/Off On/OffControl

On/OffControl

Control withadvanced

diagnostics

Control withstandard

diagnostics ESD & ESV

Integradedvalve

controllerstd On/Off

Limit SwitchValve

monitoring

Integradedvalve

controller,high cycle &

critical On/Offapplications

Smallvalves, allindustries

ND9000 ND7000 VG9000 Axiom Quartz SwitchGuard Valvcon B-Series

NDX

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BUTTERFLY VALVES

Neldisc Triple Eccentric Butterfly Valves

Mapag Metal Seated Valves

Jamesbury Soft Seated High Performance Valves

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Metso Metal Seated Butterfly Valves “L” SeriesNeldisc ® Triple Eccentric Butterfly valves

Wafer pattern Single Flange/Lug pattern Double flanged

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Metso High Performance Butterfly ValvesJamesbury® Soft Seated Valves

Wafer Lugged Cryogenic Steam Jacketed

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Temperature °C-270 1450-40 600

Pres

sure

,bar

400

100

200

300

MAPAG production Range

Size range: NPS 2 (DN 50) to NPS 100 (DN 2500)

Materials: A to Z (Aluminium to Zirconium)

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Actuators

Specification Piston Cylinder Rack & Pinion SpringDiaphragm

Type Spring return piston &double acting

Spring return piston &double acting

Spring returndiaphragm actuators

Output Torque 45 – 102710 Nm 45 – 102710 Nm 14 – 1460 Nm

Supply Pressure 2.8 Bar – 10 Bar 2.8 Bar – 8 Bar 1.4 Bar – 7 Bar

Temperature - 40 to 120 Degree C - 40 to 120 Degree C - 40 to 70 Degree C

Options Handwheel, Mechanicalstop, spring design, SIL3, fire proofing, highcycle

Handwheel, Mechanicalstop, SS construction

Handwheel, adjustablemechanical stops.

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• Fire boxes to protect actuator andaccessories

• Fire-proofing blankets

• Intumescent fire-proofing coatings

• Standard for fire-proofing UL 1709

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Fire-proof coatings

Fire-Box assembly (top removed)

Fire-proofing blanket

Metso pneumatic actuatorsAdditional features

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METSO VALVES STEEL MILLAPPLICATIONS

- INDUSTRIAL GAS- OXYGEN- COKE OVEN- COREX- IRON ORE BENEFICIATION- BLAST FURNACE- DRI

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Our major Industrial Gas customers

Air Liquide (France, USA)

Linde (Germany)

Praxair (USA, Brazil)

Air Products & Chemicals (USA, UK)

UOP (USA, Belgium)

Neles and Jamesbury ValvesNeles Actuators, Positioners

MAPAG Valves and Actuators




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Air separation challenges

• Cryogenic liquids - freezing• Oxygen hazards• Compact, light weight valves• Long, reliable valve life at high

cycles(switching applications)

• Plant remote control• Plant productivity• Energy efficiency Oxygen safety

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Three Lever ValveMain Features

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Applications:• Air Separation plants• Steel mills

Working conditions:

• Pressure up to 11 bar

• Temperatures up to 300°C

• Ambient Design -40°C up to +80°C

Highlights:

• Opening only to precise maximum Δp

• No instrumentation requiredà all mechanical

• Long maintenance intervals,

• Standardized modular technology

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• Lime mud control• Kaolin, china clay control• Carbonate handling• Gypsum handling• Cement production• Metal slurries• Catalyst regeneration• Desulphurization units

Slurry Applications

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Features• Control stability and strength• Strong one piece body• Leakproof packing• Special Zirconium ceramic• Extended lifetime, long-term

trouble free operation

Ceramic ball valve, series E2 and E6

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• Partially stabilized Zirconia,with magnesia

• High tensile strength 450 MPa,exceeds commonly usedceramics tensile strength

• Thermal shock resistance375 °C / 700 °F

• Exceptional toughness, notsubject to brittleness astraditional ceramics

The ceramic material

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APPLICATION

METSO CERAMIC VALVE

METSO RA SEG BALLVALVE

Teeter-bed separators - Iron ore beneficiation

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STEEL MILL UNITS – ( Safe & Reliable Metso Solutions)21

UNITS METSO VALVES

COKE OVAN L1 SERIES – JACKETED VALVE

COREX XA , D1 , JAMESBURY , L1 SERIES

BLAST FURNACE JAMESBURY

INDUSTRIAL GAS JAMESBURY

BENEFICIATION CERAMIC VALVE – E SERIES

SMS SEGMENTED VALVE – RA/RE

ASU 3 LEVER VALVE - MAPAG

OXYGEN XH / D1 SERIES

DRI L1 SERIES , RA SERIES

HRM / CRM JAMESBURY

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Neles Smart Solutions Product Family

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NE SeriesElectro-pneumaticpositioner

Neles ball valvesfor controlservice

ND800SeriesDigitalvalvecontroller

ND9000SeriesIntelligentvalvecontroller

NP SeriesPneumaticpositioner

Our solutions and services arebacked by 50 years of valvepositioning experience and overone million delivered devices.

1959 1961 1975

1996 2003

2016

NELES® NDXVALVE

CONTROLLER23

Extension to our wide portfolioof valve controllers

Neles NDX

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VG9000 key features

• Most extensive safety valvetesting capabilities on themarket

- Partial stroke testing- Internal pneumatics testing- Emergency trip testing- Safety request overrides all

the other functions

• Collects valve diagnosticsalso during the trip

• High pneumatic capacity• Single and double acting

operation• Internal limit switches

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Safety View Report

Date Author Title

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ValvGuardintegration statusVENDOR/DCS

YokogawaCentum/PRM

ABB800xA

FoxboroIA

HoneywellExperion

Rockwell

SiemensSimatic PDM

metsoDNA

EmersonDELTA V/AMS

Emerson375 Field Communicator

EDDL

DD

VG800 VG9000H VG9000F

EDDL

EDDL EDDL

DDDD

EDDL EDDLEDDL

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Engineering Houses in India

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KEY & RELIABLE CUSTOMERS

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QTF / CSF / SSF Double Rack & PinionActuators

DRS High Performance Scotch yoke Actuators

DRV heavy duty Rack & Pinion Actuators

HYV Hydraulic Actuator range

Actuators with Fire Box/ Fire blanketing

Gas operated Actuators for Pipeline valves

Heavy duty Linear Actuators

ON OFF & Control valves

Product Range (Only Indian supplier with this capability)

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Rack & Pinion construction delivering torquesupto 5000 Nm in a compact size

Suitable for driving quarter turn & half turnvalves

Hard anodized construction for superiorresistance to environment & wear. Optionallyin Carbon Steel & Stainless Steel.Key manufacturing process innovation is 4 axismachining & Roller burnishing for smoothsurface including Robotized manufacturing.Special Polyethylene seals of 100 shore withtemperature range -55 degree C to 110 degreeC.

guaranteed 3 million cycle life

Special constructions for high speedapplications, higher temperature execution

SIL3 Certified by Exida

Double Rack & Pinion Actuators

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Metso valvesSolutions to end used challenges

Reliable process operation

• Better process performance withreliable valve

• Longer uptime betweenmaintenance shutdowns

• Compliance with environmentalregulations and safety legislation

metso valve offering for safety in steel · metso intelligent esd valves the widest valve offering...

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