Vertical

175 A

3 - 15 Lbs/hr

Liquid

20 Lbs

3“ x 12“

Powder machine torch

300 HP

4679331

Plasma Transferred Arc Technology

EuTronic Micro GAP 50 DC

The Plasma Welder for Intricate Applications

YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS

Eutectic MexicoKM 36.5 AutopistaMexico-Queretaro54730 Cuautitlan-IzcalliEstado de Mexico, MexicoPhone: 011 (52) 55-5872-1111www.castolin.com/es-MX

Statement of Liability: Due to variations inherent in specifi c applications, the technical information contained herein, including any information as to suggested product applications or results, is pre-sented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fi tness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affi liates shall have no liability in respect thereof.

Micro GAP 50 DC 08/14/13 © 2007, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.

Eutectic CorporationN94 W14355 Garwin Mace DriveMenomonee Falls, WI 53051 USAP 800-558-8524 • F 262-255-5542www.eutectic.com

Eutectic Canada428, rue Aime VincentVaudreuil-Dorion, Quebec J7V 5V5Phone: (800) 361-9439Fax: (514) 695-8793www.eutectic-na.com

• For manual applications with low welding currents

• Very user friendly touch screen control panel

• Integrated cooling unit

• More affordable option than laser welding

®Wide Application Range

Micro plasma brazing in auto industry Repairs on dies and mold edgesWelding aircraft components

Welding of medical instrumentsRepair and welding of cutting tools

Heating elements with thermocouples Zinc coated parts - no vaporized zinc.

Why Micro GAP 50DC?Micro GAP 50 DC is ideal for welding applications that require precision, high-quality layer quality and low dilution; in particular when fully automated welding is impractical or inapplicable due to low numbers or the diversity of the tasks.

Micro GAP 50 DC is designed for manual and semi-automatic welding tasks in which frequent parameter changes are required. All the settings are displayed on the LCD display in plain text, and up to 1000 memory locations are available for storing the welding parameters. The extremely powerful inverter delivers 33 A at a 100% duty cycle, ideal for micro-plasma welding.

Focused plasma arc allows extra control, that results in low dilution and smooth surface coatings

Equipment and Accessories Plasma Transferred Arc (PTA) In the PTA process, the plasma is focused while forced through the heat resistant anode, causing a considerable increase of the arc density, energy and temperature. The welding fi ller alloy, in micro-atomized powder or cold wire form, is conveyed into the plasma arc column where a shielding gas protects the weld pool from the atmosphere. The plasma arc and the heat input can be far better controlled than a conventional electric arc and the energy is almost completely spent to melt the fi ller metal, reducing the heat input and dilution to the minimum.

EuTronic Micro GAP 50 DC: (4650000904)Max. power consumption: 3.5 kVA

No-Load voltage pilot inverter: 85VDC

No-Load voltage current inverter: 100 V DC

Max. welding current (100% ED): 33 A

Max. welding current (60% ED): 40 A

Adjustment range of pilot current: 0.5-30 A

Max. power consumption: 18kVA

Voltage supply: 460 V 3 phase

Supply frequency: 50/60 Hz

Supply fuse: max 16 A

Degree of protection: IP 23

Dimensions (L x W x H): 28 x 12 x 24“ (655 x 310 x 605 mm)

Weight: approx 104.6 Lb (47Kg)

Features and Benefits of Micro GAP 50

Micro GAP 50DC Accessories

Trolley: (Part No. 465000906)Three shelf trolly made for the Mico GAP

Trolly may be used for equipment and gas

RC-F Foot Pedal: (Part No. 461008683)Foot operated remote control (pedal

E5N Torch: (Part No. 4650000787)(180° Neck: Part No. 465000007)(70° Neck (no buttons): Part No. 465000128)Liquid cooled, manual torch50 A (60 % duty-cycle)

• High energy density in an extremely focussed arc• Low dilution with base material• Minor machining after welding• Possible multipass overlays • Minimal Heat Affected Zone (HAZ)• Very low heat input - minimizes distortion• Excellent weld pool controll• Maximum purity and performance of the applied alloy even in the first layer.• Metallic bond strength and impact resistance

Feature Advantage Benefi tUSB connection Remote monitoring of the process, save and

transfer programs easily between machinesEasy set-up from factory to single or multiple production machines

Wind tunnel construction Effi cient cooling Less maintenance for increased production uptime

Touchscreen Interface Intuitive and easy to use, view all controls at a glance

Easy set-up and training

PLC Control Stable system Less maintenance for increased production uptime

Free Arc Plasma Arc

Diagram comparing the focused arc in the plasma welding processto the wider free arc in other welding processes.

Benefi ts of Plasma Technology

Eutectic Mico GAP 50 PTA ConsumablesEutectic manufactures and offers a wide range of alloys, available in different forms, that cover almost every application.

• 18” lengths of various small diameter wires• Low alloy steels, tool steels, stainless steels, and nickel base alloys

Ask your local Eutectic Castolin representative for more information.

Why Micro GAP 50DC?Micro GAP 50 DC is ideal for welding applications that require precision, high-quality layer quality and low dilution; in particular when fully automated welding is impractical or inapplicable due to low numbers or the diversity of the tasks.

Micro GAP 50 DC is designed for manual and semi-automatic welding tasks in which frequent parameter changes are required. All the settings are displayed on the LCD display in plain text, and up to 1000 memory locations are available for storing the welding parameters. The extremely powerful inverter delivers 33 A at a 100% duty cycle, ideal for micro-plasma welding.

Focused plasma arc allows extra control, that results in low dilution and smooth surface coatings

Equipment and Accessories Plasma Transferred Arc (PTA) In the PTA process, the plasma is focused while forced through the heat resistant anode, causing a considerable increase of the arc density, energy and temperature. The welding fi ller alloy, in micro-atomized powder or cold wire form, is conveyed into the plasma arc column where a shielding gas protects the weld pool from the atmosphere. The plasma arc and the heat input can be far better controlled than a conventional electric arc and the energy is almost completely spent to melt the fi ller metal, reducing the heat input and dilution to the minimum.

EuTronic Micro GAP 50 DC: (4650000904)Max. power consumption: 3.5 kVA

No-Load voltage pilot inverter: 85VDC

No-Load voltage current inverter: 100 V DC

Max. welding current (100% ED): 33 A

Max. welding current (60% ED): 40 A

Adjustment range of pilot current: 0.5-30 A

Max. power consumption: 18kVA

Voltage supply: 460 V 3 phase

Supply frequency: 50/60 Hz

Supply fuse: max 16 A

Degree of protection: IP 23

Dimensions (L x W x H): 28 x 12 x 24“ (655 x 310 x 605 mm)

Weight: approx 104.6 Lb (47Kg)

Features and Benefits of Micro GAP 50

Micro GAP 50DC Accessories

Trolley: (Part No. 465000906)Three shelf trolly made for the Mico GAP

Trolly may be used for equipment and gas

RC-F Foot Pedal: (Part No. 461008683)Foot operated remote control (pedal

E5N Torch: (Part No. 4650000787)(180° Neck: Part No. 465000007)(70° Neck (no buttons): Part No. 465000128)Liquid cooled, manual torch50 A (60 % duty-cycle)

• High energy density in an extremely focussed arc• Low dilution with base material• Minor machining after welding• Possible multipass overlays • Minimal Heat Affected Zone (HAZ)• Very low heat input - minimizes distortion• Excellent weld pool controll• Maximum purity and performance of the applied alloy even in the first layer.• Metallic bond strength and impact resistance

Feature Advantage Benefi tUSB connection Remote monitoring of the process, save and

transfer programs easily between machinesEasy set-up from factory to single or multiple production machines

Wind tunnel construction Effi cient cooling Less maintenance for increased production uptime

Touchscreen Interface Intuitive and easy to use, view all controls at a glance

Easy set-up and training

PLC Control Stable system Less maintenance for increased production uptime

Free Arc Plasma Arc

Diagram comparing the focused arc in the plasma welding processto the wider free arc in other welding processes.

Benefi ts of Plasma Technology

Eutectic Mico GAP 50 PTA ConsumablesEutectic manufactures and offers a wide range of alloys, available in different forms, that cover almost every application.

• 18” lengths of various small diameter wires• Low alloy steels, tool steels, stainless steels, and nickel base alloys

Ask your local Eutectic Castolin representative for more information.

Vertical

175 A

3 - 15 Lbs/hr

Liquid

20 Lbs

3“ x 12“

Powder machine torch

300 HP

4679331

Plasma Transferred Arc Technology

EuTronic Micro GAP 50 DC

The Plasma Welder for Intricate Applications

• For manual applications with low welding currents

• Very user friendly touch screen control panel

• Integrated cooling unit

• More affordable option than laser welding

®Wide Application Range

Micro plasma brazing in auto industry Repairs on dies and mold edgesWelding aircraft components

Welding of medical instrumentsRepair and welding of cutting tools

Heating elements with thermocouples Zinc coated parts - no vaporized zinc.

Statement of Liability: Due to variations inherent in specifi c applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fi tness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affi liates shall have no liability in respect thereof.

YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS

Eutectic CorporationN94 W14355 Garwin Mace DriveMenomonee Falls, WI 53051 USAP 800-558-8524 • F 262-255-5542www.eutectic.com

MG50 3-14 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.

CastoLab Services Workshop12300 Carmen AvenueMilwaukee, WI 53022 USAP 800-558-8524 • F 262-255-5542