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Lasers in Surgery and Medicine 44:30–48 (2012) Micro-Patterned Drug Delivery Device for Light-Activated Drug Release Raiyan T. Zaman, PhD, 1 Ashwini Gopal, PhD, 2 Kathryn Starr, 3 Xiaojing Zhang, PhD, 3 Sharon Thomsen, MD, 4 James W. Tunnell, PhD, 3 Ashley J. Welch, PhD, 3 and Henry G. Rylander III, MD 3 1 Stanford University School of Medicine, Stanford, California 94305 2 Innovative Micro Technology (IMT), Santa Brabara, California 93117 3 The University of Texas at Austin, Austin, Texas 78712-0238 4 Pathology for Physicists and Engineers, Seqium, Washington 98382 Background: The primary goal of this study was the fab- rication, long-term stability, and measured release of a marker dye from a micro-patterned drug delivery device using (i) mechanical puncture and (ii) photodisruption with an ophthalmic Nd:YAG laser. Materials and Methods: A drug delivery device was made from a transparent bio-compatible polymer. The device consisted of two 2.6 mm diameter reservoirs containing 10% Na fluorescein dye. The device was implanted in the rabbit’s eye (n ¼ 2) with the cap of the device facing toward the exterior of the eye. Once the animals recovered from the implant surgery, 100% anhydrous glycerol was topically applied to the eye at the implantation site to decrease light scattering in the conjunctiva and sclera. The dye was released from one of the reservoir either using a 28 G ½ needle or an ophthalmic Q-switched Nd:YAG laser. A fluorescence spectrophotometer (FS) with fiber optic probe was used to measure the half-life of the dye in the eye. Measurements of fluorescence intensity were collected until the measurements return to baseline and histology was done on the tissue surrounded the device. Results: None of the devices leaked of 10% Na fluorescein dye after implant. The ablation threshold of the drug delivery device was between 6 and 10 mJ to create 100–500 mm holes. The half-life measurement of the dye was found to be 13 days at the vitreous chamber after measuring the fluorescence intensity through the dilated cornea. Histology study showed minimal immune and foreign body response such as mild inflammation. Conclusion: This study established that the drug delivery device seemed to elicit minimal inflammatory response and retained its fluidic content until it was released with relatively longer retention time (half-life). Thus, similar device could be used for controlled release of drugs for certain ocular diseases. Lasers Surg. Med. 44:30–48, 2012. ß 2011 Wiley Periodicals, Inc. Key words: drug delivery device; optical clearing; 100% anhydrous glycerol; Nd:YAG laser; hyperosmotic agent; fluorescence spectrometer INTRODUCTION The method by which a general drug is delivered can have a significant effect on the drug’s therapeutic efficacy [1,2]. Conventional drug delivery systems such as tablets [3–5], pumps [6–8], implants [9,10], injectable micro- spheres (such as Luprom Depot [11]), and patches [12] often produces a sharp initial increase in concentration to a peak above the therapeutic range, followed by a fast decrease in concentration to a level below the therapeutic range. Many polymeric implants achieve pulsatile release of a chemical via timed triggering by specific stimuli including (1) changes in pH [13–15], temperature [16–18] or electrical [19–23] or magnetic [24,25] fields; (2) expo- sures to ultrasound [24,26], enzyme [27] or photochemical [28] reagents or (3) molecules such as antigens [29] or water [29] present in the tissues. The conventional treatment for ocular disease is particularly difficult due to several factors including physiological barriers, space limitations within and surrounding the eye, and trauma to eye from invasive therapies. For example, treatment methods for wet age-related macular degenera- tion (ARMD) require coagulation/ablation by Argon laser, intra-vitreal drug delivery, or periodic injection of anti- angiogenic drugs such as Lucentis (ranibizumab) through the sclera. Photocoagulation with Argon laser may worsen the vision in treated patients with disciform ARMD. There is about a 20% chance of vision loss within 3 months in the treated group versus 11% of controls [30]. Other side-effects occur from intra-vitreal drug injection includes pain, multiple risks of endophthalmitis (0.16% over total treatment period or 0.05% per injection), lens trauma (0.7%), retinal detachment (0.6%) [31]. Systemic VEGF-A inhibition predisposes patients to *Corresponding to: Dr. Raiyan T. Zaman, PhD, Department of Radiation Oncology, Stanford University School of Medicine, 875 Blake Wilbur Drive, Stanford, CA 94305. E-mail: [email protected], [email protected] Accepted 3 November 2011 Published online in Wiley Online Library (wileyonlinelibrary.com). DOI 10.1002/lsm.21149 ß 2011 Wiley Periodicals, Inc.

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Page 1: Micro-Patterned Drug Delivery Device for Light-Activated ...sites.utexas.edu/texas-bmes/files/2015/07/2012... · treatment for ocular disease is particularly difficult due to several

Lasers in Surgery and Medicine 44:30–48 (2012)

Micro-Patterned Drug Delivery Device for Light-ActivatedDrug Release

Raiyan T. Zaman, PhD,1�Ashwini Gopal, PhD,2 Kathryn Starr,3 Xiaojing Zhang, PhD,3 Sharon Thomsen, MD,4

James W. Tunnell, PhD,3 Ashley J. Welch, PhD,3 and Henry G. Rylander III, MD3

1Stanford University School of Medicine, Stanford, California 943052Innovative Micro Technology (IMT), Santa Brabara, California 931173The University of Texas at Austin, Austin, Texas 78712-02384Pathology for Physicists and Engineers, Seqium, Washington 98382

Background: The primary goal of this study was the fab-rication, long-term stability, and measured release of amarker dye from a micro-patterned drug delivery deviceusing (i) mechanical puncture and (ii) photodisruptionwith an ophthalmic Nd:YAG laser.Materials and Methods: A drug delivery device wasmade from a transparent bio-compatible polymer. Thedevice consisted of two 2.6 mm diameter reservoirscontaining 10% Na fluorescein dye. The device wasimplanted in the rabbit’s eye (n ¼ 2) with the cap ofthe device facing toward the exterior of the eye. Oncethe animals recovered from the implant surgery, 100%anhydrous glycerol was topically applied to the eyeat the implantation site to decrease light scatteringin the conjunctiva and sclera. The dye was releasedfrom one of the reservoir either using a 28 G ½needle or an ophthalmic Q-switched Nd:YAG laser.A fluorescence spectrophotometer (FS) with fiber opticprobe was used to measure the half-life of the dyein the eye. Measurements of fluorescence intensitywere collected until the measurements return to baselineand histology was done on the tissue surrounded thedevice.Results: None of the devices leaked of 10% Nafluorescein dye after implant. The ablation thresholdof the drug delivery device was between 6 and 10 mJto create 100–500 mm holes. The half-life measurementof the dye was found to be 13 days at the vitreouschamber after measuring the fluorescence intensitythrough the dilated cornea. Histology study showedminimal immune and foreign body response such as mildinflammation.Conclusion: This study established that the drugdelivery device seemed to elicit minimal inflammatoryresponse and retained its fluidic content until it wasreleased with relatively longer retention time (half-life).Thus, similar device could be used for controlled releaseof drugs for certain ocular diseases. Lasers Surg. Med.44:30–48, 2012. � 2011 Wiley Periodicals, Inc.

Key words: drug delivery device; optical clearing; 100%anhydrous glycerol; Nd:YAG laser; hyperosmotic agent;fluorescence spectrometer

INTRODUCTION

The method by which a general drug is delivered canhave a significant effect on the drug’s therapeutic efficacy[1,2]. Conventional drug delivery systems such as tablets[3–5], pumps [6–8], implants [9,10], injectable micro-spheres (such as Luprom Depot [11]), and patches [12]often produces a sharp initial increase in concentration toa peak above the therapeutic range, followed by a fastdecrease in concentration to a level below the therapeuticrange.Many polymeric implants achieve pulsatile release

of a chemical via timed triggering by specific stimuliincluding (1) changes in pH [13–15], temperature [16–18]or electrical [19–23] or magnetic [24,25] fields; (2) expo-sures to ultrasound [24,26], enzyme [27] or photochemical[28] reagents or (3) molecules such as antigens [29] orwater [29] present in the tissues. The conventionaltreatment for ocular disease is particularly difficultdue to several factors including physiological barriers,space limitations within and surrounding the eye, andtrauma to eye from invasive therapies. For example,treatment methods for wet age-related macular degenera-tion (ARMD) require coagulation/ablation by Argon laser,intra-vitreal drug delivery, or periodic injection of anti-angiogenic drugs such as Lucentis (ranibizumab) throughthe sclera. Photocoagulation with Argon laser may worsenthe vision in treated patients with disciform ARMD.There is about a 20% chance of vision loss within 3 monthsin the treated group versus 11% of controls [30]. Otherside-effects occur from intra-vitreal drug injectionincludes pain, multiple risks of endophthalmitis (0.16%over total treatment period or 0.05% per injection),lens trauma (0.7%), retinal detachment (0.6%) [31].Systemic VEGF-A inhibition predisposes patients to

*Corresponding to: Dr. Raiyan T. Zaman, PhD, Department ofRadiation Oncology, Stanford University School of Medicine, 875Blake Wilbur Drive, Stanford, CA 94305.E-mail: [email protected], [email protected]

Accepted 3 November 2011Published online in Wiley Online Library(wileyonlinelibrary.com).DOI 10.1002/lsm.21149

� 2011 Wiley Periodicals, Inc.

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excess thrombo-embolic complications in the first year offollow-up [32].Also, therapeutic efficacy of a drug delivery via these

conventional treatment methods are not always optimumdue to the fact that efficacy depends not only on how thedrug is delivered but also the therapeutic half-lifeof the drug in the target tissue. The interval of optimumconcentration range for therapeutic effect can be veryshort for conventional drug delivery such as intra-vitrealinjection or oral delivery. In addition, non-invasive drugdelivery to the anterior and vitreous chambers of theeye is severely impeded by physiological barriers. Forexample, most pharmacologic management of oculardisease uses topical application of eye drops (such astopical timolol and inulin) [33] and oral medications mustpermeate through the modified mucosal membrane of thecornea or the blood–retina barrier, respectively. A studyby Geroski and Edelhauser [34] reported that only 5%of the dispensed eye drops may reach the anterior intraoc-ular tissues through the cornea. Furthermore, drug isdiluted by lacrimation, tear drainage, and turnover limitthe drug contact time with the cornea. On the other hand,according to Fraunfelder oral medications require largerdoses to reach therapeutic levels within the eye due topresence of the blood–retina barrier. This may result inserious systemic side effects [35–39]. Therefore, there isa need for an improved method of drug delivery to treatocular diseases.The primary goal of this study was to design and

fabricate a novel drug delivery device that containedmembrane covered reservoirs for storage of aqueoussolutions of ophthalmic drugs. The device was implantedbetween the supra-scleral and sub-tenons space throughan incision in the conjunctiva. Important aspects of thestudy included investigation of the long-term stability ofthe device implanted in in vivo rabbit eye and compari-sons between two methods of dye (10% Na fluorescein)release by membrane rupture produced by (i) mechanicalpuncture and (ii) photodisruption with an ophthalmicQ-switched Nd:YAG laser irradiation. The comparisonswere made from determinations of the fluorescence half-life of the released dye into the eye tissues over time.The fluorescence half-life was defined as the periodof time required for the concentration or amount ofdeposited dye in the tissues to be reduced by one-half ofthe original released amount. We had considered the half-life of the 10% Na fluorescence dye in relation to theamount of the dye present in the vitreous humor of theeye.Another important findings of this study was the differ-

ence in threshold energy of the pulsed Nd:YAG laser torelease the content from the reservoir by ablating themembrane while the drug delivery device was implantedin the eye and when it is not. Reproducible, controlled,and effective photorupture of the reservoir membrane inthe implanted device requires optical clearing of the opa-que white conjunctival scar tissue and sub-tenons space(not sclera) using hyperosmotic agents such as 100%anhydrous glycerol to visualize the reservoir [40].

MATERIALS AND METHODS

Animal Preparation

Female SPF Dutch Belted (n ¼ 2) rabbits weighing4–5 lbs were used for the implant surgery. All experimen-tal procedures were conducted according to protocolsapproved by the Institutional Animal Care and UseCommittee (IACUC) of the University of Texas at Austin(AUP-2009-00061). Prior to the experiment, the rabbitswere anesthetized with 35 mg/kg Ketamine, 5 mg/kgXylazine, and 0.75 mg/kg Acepromazine. One hour priorto termination of the surgery, Buprenorphine 0.01–0.05 mg/kg was administered IM for any pain ordiscomfort. During the surgery, 0.5% ProparacaineHydrocholoride Ophthalmic sterile solution USP (FalconPharmaceuticals, Ltd., Fort Worth, TX) was used to anes-thetized the eye.

Rabbits were positioned in the ventral recumbent posi-tion. Oxygen saturation, pulse, and respiration rate weremonitored every 15 minutes throughout the study using avet/ox G2 Digital pulse oxymeter (Heska Corp., Loveland,CO). This monitor was connected via a shaved area of thefeet or the ear depending on the best contact for recording.Animals were kept warm with warm water blankets. Theanesthetic and monitoring procedures were performed bya skilled technician from the Animal Resources Center(ARC) of the University of Texas at Austin. Rabbits usedin this study were treated humanely during and after theexperiments.

Two different methods of dye release. After com-plete recovery (2–3 weeks) from the implant surgery, theconjunctiva was optically cleared with topical applicationof hyper-osmotic agent (100% anhydrous glycerol). Theglycerol was poured from the original container intosmaller airtight screw cap bottle for each experiment toprevent the glycerol from absorbing any moisture fromthe air due to its hygroscopic nature. The rest ofthe glycerol after each experiment was discarded toprevent contamination. Initial optical clearing processstarted at 3 minutes after application. However, to clearthe conjunctiva and part of sclera completely took about8 minutes. After 8 minutes the tissue started to becomeopaque again. Thus, multiple topical applications ofglycerol were needed to get best results. Once the eyetissue became optically clear, the drug delivery devicebecame visible and the content of the drug deliverydevice was released in two different methods. During thefirst method the dye from the reservoir of the rabbit 1 wasreleased by mechanical puncture using a 28 G ½ needleas it was not possible to rupture the membrane just bydepression. In the second experiment, an ophthalmicQ-switched Nd:YAG laser (ELLEX, LaserEX, SuperQ)was used to disrupt the membrane of the implanteddevice in rabbit.

In vivo eye model. In this study, we were primarilyinterested in the monitoring dye concentration in theanterior (aqueous humor) and vitreous (vitreous humor)chambers of the in vivo eye. The anterior chamber is thespace in the eye that is behind the cornea and in front of

MICRO-PATTERNED DRUG DELIVERY DEVICE 31

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the iris. The anterior chamber is filled with a watery fluidknown as the aqueous humor which is produced by theciliary body. The vitreous chamber is the space in the eyebehind the crystalline lens and is filled with vitreoushumor. Vitreous humor is a transparent, colorless, gelati-nous mass that consists of 99% water and remainder ofthe mixture is collagen such as vitrosin and a network ofcollagen type II fibers with hyaluronic acid, proteins,salts, and sugars. Although, the vitreous humor is mostlymade of water, it has a jellylike consistency, and thisviscosity helps the eye hold its shape. The vitreous humorhas no vascularization, so once a drug gets into this partof the eye it will diffuse out slowly.

We were also interested in the three layers of thein vivo eye: the (i) bulbar conjunctiva, (ii) sclera, and(iii) choroid. The bulbar conjunctiva is a thin(54.7 � 1.9 mm) clear outermost epithelium layer thatcovers the sclera [41–43]. The naturally white sclera isjust beneath the conjunctiva and, which is opaque due toits normal level of hydration. Collagen (type I collagen)accounts for 90% of the dry weight of all mammaliansclera. In addition, some fine blood vessel arcades exist onboth the surface of conjunctiva and sclera; however, thesclera is mostly avascular and is anatomically similar todura mater of the brain. The thickness of the sclera variesfrom 1,000 mm at the vitreous pole to 300 mm justbeneath the rectus muscle insertions. It is continuouswith the dura mater and the cornea, and provides anattachment for the extra ocular muscles. The choroid liesbetween the sclera and retinal pigment epithelium (RPE)and consists of four layers (i) Haller’s layer (outermostlayer), (ii) Sattler’s layer, (iii) choriocapillaris, and(iv) Bruch’s membrane (innermost layer). Haller’s andSattler’s layers consist of large and medium diameterblood vessels, respectively; the choriocapillaris layer hascapillaries [43]. Melanin, a darkly colored chromophoresynthesized by melanocytes, occurs throughout thechoroidal layer and helps limit uncontrolled reflectionwithin the eye [44]. Figure 1 depicts the anatomy of thecross-sectioned eye model (adapted from the National EyeInstitute).

Micro-Patterned Drug Delivery Device Fabrication

We developed two different generations (first and second)of drug delivery devices. General description of the fabrica-tion process is described in the following paragraphs.A drug delivery device with 3 � 6 � 1.5 mm3 dimensions

(width � length � depth) was fabricated (Zhang ResearchGroup) from ultraviolet (UV) cured biocompatible polyure-thane, a form of poly-methyl methacrylate (PMMA), understerile condition. The device had a 82.0 mm thick clear cap ordevice membrane made from a transparent bio-compatiblepolymer (3% poly-1,1-dichloroethylene) [45,46]. The deviceconsisted of two (2.6 mm diameter each) reservoirs contain-ing 10% Na fluorescence USP sterile dye. Once the reser-voirs were filled with the dye, the cap was bonded to thedevice with an optical adhesive using UV light.The initial step of the device fabrication started with

making polydimethylsiloxane (PDMS) mold (2.6 mm di-ameter reservoirs and 1.5 mm depth) on SU8 master(step 1 of Fig. 2a). The SU8 photoresist master waspatterned on silicon wafers using a conventional photo-lithographic process (Microchem Corporation, Newton,MA; http://www.microchem.com/products/su_eight.htm)[47,48]. The actual drug delivery device was created froma UV curable polymer precursor called polyurethane.The PDMS with curing agent (1:10 mixture ratio) was

poured on the master mold and cured at 708C for30 minutes. The cured PDMS was then peeled off fromthe mold to create the template for the drug delivery devi-ces. The polyurethane was then poured onto the PDMStemplate and cured under a UV lamp to create the reser-voirs for the devices (step 2 of Fig. 2a). The devices werepeeled carefully from the PDMS template (step 3 ofFig. 2a) and 5.0 ml of the 10% Na fluorescein dye waspipetted into each reservoir. The devices were thenbonded to a thin layer of plastic film (82 mm) using UVcuring Norland Optic Adhesive (Thorlabs, Inc., Newton,NJ) under a UV lamp for 10 minutes. Once the deviceswere cured, they were washed with water to remove anyunwanted debris and checked for leaks. The devices werethen placed under the UV lamp for additional 20 minutesfor sterilization.The major difference between the first and the second

generation device is that the second generation devicehad smoother edges and with rounded bottom for easierinsertion (Fig. 2b). However, the curvature of the devicedid not match the curvature of sclera. Also, the bondingbetween the membrane and the device was much strongerfor the second generation device due to a different opticaladhesive called N0A68 unlike NOA65. Both adhesiveswere biocompatible (tested on culture of Hela cells) [49]and none of the ingredients were carcinogens in any stateor known to cause reproductive toxicity [50]. Photographsand schematic cross-sections of the first generation device(not drawn to scale) are depicted in Figure 2c.

Device Stability Testing

The long-term stability of the drug delivery device wastested by submerging both generation devices (n ¼ 48 for

Fig. 1. Cross-sectional view of an adult eye. This figure is

adapted fromNational Eye Institute (http://www.nei.nih.gov/).

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each generation) under water and observing for any leaksof 10% Na fluorescein dye. These airtight containers hold-ing the devices were agitated every day vigorously to gen-erate maximum wear and tear to identify the breakingpoint of the drug delivery device by visual observation.

Fluorescence Spectrophotometer (FS) System

The fluorescence spectrophotometer (FS) system con-sisted of four main components: (i) a tungsten halogenlamp to shine white light (LS-1, Ocean Optics, Dunedin,FL), (ii) a low pass filter with transmission between390 and 480 nm with cutoff at 505 � 15 nm wavelength(FD1B, an additive dichroic color filter, blue, Thorlabs,Inc.), (iii) a custom-designed fiber-optic probe (core

diameter ¼ 200 mm; NA ¼ 0.22; FiberTech Optica), and(iv) a spectrometer (USB4000, Ocean Optics). The flat-surfaced fiber-optic probe consists of two individual fiberswith core to core separation of 370 mm that were termi-nated with SMA connectors. The source and detectorfibers were connected to the lamp and spectrometer, re-spectively. The low pass-filter was placed between thelight source and the fiber-optic probe. A built-in 74-VIScollimated lens was used in the LS-1 light source beforetermination with the fiber-optic probe. Figure 3 is theschematic illustration of the FS system.

We collected the 10% Na fluorescein emission spectrumusing the FD1B from the eye tissue over a wavelengthrange of 450–700 nm by filtering the excitation spectra at

Fig. 2. A schematic illustration of the implantable drug delivery (a) fabrication processes;

(b) middle row left: 1st generation, right: 2nd generation; (c) last row left: photograph from

the top, right: schematic side-view cross-section (not drawn to scale).

MICRO-PATTERNED DRUG DELIVERY DEVICE 33

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495 nm. The fiber-optic probe was placed at 908 angle incontact with the surface of the cornea, and the averagewas taken from five measurements of blue light spectra ateach time point. Each fluorescence spectra had integra-tion time of 500 milliseconds. Fluorescence spectra fromthe cornea were collected at the same location duringbaseline (before implant), immediately after implant, andonce every week until the membrane of the device wasablated either with mechanical puncture or ophthalmicNd:YAG laser. After the release of the dye, fluorescenceemission spectrum was collected twice a week until theintensity returned to its baseline measurement. Prior tospectral analysis, recorded signals were corrected forsystem response by subtracting the detector dark currentand adjusting the spectral intensity with respect to thefluorescence intensity of Rhodamin B fluorophores. Dueto the corrosive nature of the Rhodamine B dye, the fiberoptic probe of the FS system was placed at the outsidewall of the cuvette containing the fluorophore moleculesat each calibration of the LS-1 before starting any animalmeasurements.

Sampling Depth Measurement

The sampling depth of optical fibers was a function ofthe source–detector separation distance and the opticalproperties of the tissue. Determination of the sampling

depth assumes importance due to the location of the dyein the eye. It is important to know if the probe can samplefluorescence emission spectrum from the anterior cham-ber or vitreous humor. Therefore, knowledge of samplingdepth is necessary to know the location of the dye in theeye.Estimates of the changes in sampling depth were

obtained using a container (base painted with non-reflec-tive black paint), which was filled with 3.0 ml 10% Nafluorescein dye in 6.0 ml water (dye/water with 5:1,000ratio) solution to mimic the fluorescence after the maxi-mum release from the drug delivery device, and measuredthrough the rabbit’s dilated pupil. A LabVIEW interface(San Diego Instruments, San Diego, CA, MC2000 controller)controlled the position of the fiber optic probe of the FSsystem. The fiber-optic probe was initially placed at thebase of the phantom. The fluorescence intensity measuredwas close to zero due to the non-reflective black paint.Subsequently, the probe was moved in the z-direction andthe fluorescence intensity was recorded at each step(50 mm). The experiment was continued until the fluores-cence intensity reached a constant value. The slope of thecurve provided a measure of this particular probe’s sam-pling depth. Based on our experiments, the average sam-pling depth was identified to be 17.6 mm for the case ofdilated pupil (Fig. 4).

Fig. 3. Schematic illustration of the instrumentation setup for fluorescence spectrophotometer

(FS) system with the probe placed on the cornea.

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For the sampling depth measurement study the phan-tom could not accurately mimic the rabbit eye as we couldnot implement the optical properties of cornea and lens.Thus, we have performed a Monte Carlo model to simu-late the sampling depth in the various layer of the rabbiteye tissue.

Monte Carlo Modeling

A Monte Carlo method is a stochastic model that hasbeen used to simulate problems that can be readilycharacterized by radiative transport theory such as lightpropagation in biological media. The method consists of adetailed bookkeeping of the scattering and absorptionexperiences of each individual photon as they propagatethrough a medium.Monte Carlo: algorithm. The Monte Carlo program

continuously scatters photons as they propagate througha medium until they are absorbed by a chromophore,reflected from, or transmitted through, the medium. Thetissue is assumed to be infinitely wide and is character-ized by its (a) thickness D (mm), (b) refractive indexn, (c) absorption coefficient ma (cmS1), (d) scattering

coefficient ms (cm�1), and (e) anisotropy factor g. Photons

are launched normal to the air–tissue interface and dis-tributed along a radial line of width equal to the beamradius 200 mm. The physical quantities of interest thatare estimated with the Monte Carlo simulation is fluencerate F(lex, r, z, u) (W/cm2), and number of fluorescentemitted photon at various emission wavelength.

The path of each photon in the medium is characterizedby steps of randomly varying lengths and an angle ofdeflection from the previous scattering site [51]. The stepsizes and the angles are sampled from their respectiveprobability distributions. Upon scattering, the directionalcosines for the deflection angle cosu are determined by theHenyey–Greenstein scattering function, which providesa good analytical representation of single scattering intissue [52].

The Monte Carlo simulation algorithm used in thisstudy incorporates a variance reduction techniquewhereby a packet of photons, representing many photons,is propagated simultaneously through a particular pathwithin the medium [53]. Each photon packet starts withan assigned weight W that is set equal to 1. Photons can

Fig. 4. a: Photograph of the custom-made fiber optic probe, (b) probe geometry, (c) sampling

depth of the probe is 17.6 mm, (d) emission spectrum of 10% Na flourescein dye with

maximum peak at 520 nm (identified with date cursor).

MICRO-PATTERNED DRUG DELIVERY DEVICE 35

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either be terminated by reflection or transmission out ofthe tissue or absorbed within the medium to create fluo-rescence. To ensure conservation of energy, and to avoid abias in the distribution of photon deposition, a randomtermination technique known as the roulette is used.When the weight of a photon packet is reduced belowa threshold value Wth (e.g., Wth ¼ 0.0001), the roulettegives the photon bundle one chance in m (e.g., m ¼ 10) ofsurvival, with a weight of mW. Once the photon packet isterminated, its weight is set to zero, and this interactionmarks the end of the photon’s propagation within themedium. Given a pseudorandom number j, the roulettecriterion for survival can be summarized as

W ¼ mW if j � 1=m0 if j > 1=m

� �(1)

When the photon packet is fully absorbed (terminated),a new photon packet is launched into the tissue and thesame recordkeeping procedure is followed.

Optical modeling of multi-layer rabbit eyetissue. Healthy tissues of the anterior rabbit eyechamber such as cornea and lens are highly transparent forvisible light because of their ordered structure and theabsence of strongly absorbing chromophores. Scattering isan important feature of light propagation in eye tissues.To apply the Monte Carlo simulation to the particulartissue geometry involved in fluorescence emission from an-terior and vitreous chamber from 10% Na fluorescein dye,we developed a four-layered model of the tissues fromcornea to vitreous humor. These layers, as illustratedschematically in Figure 5, are (i) cornea, (ii) aqueous humor(anterior chamber), (iii) crystalline lens, and (iv) vitreoushumor (vitreous chamber). The anterior interface is withair (n ¼ 1.00) and the posterior interface is with the vitre-ous humor of the eye (n ¼ 1.336) with infinite thickness.

The contact fiber-optic probe has a diameter of 200 mm,and because the flat-surfaced fiber was in contact withthe eye tissue at 908 angle, a flat beam profile was chosenfor the simulation. The 200 mm diameter of the fiber isconsidered the spot size of the incident beam on thecorneal surface. The simulated response of the tissue to aflat-top beam of 200 mm radius, whose total energy wasfixed at 65 mJ or 130 mW for 500 millisecond integrationtime, was obtained with a total of 2,000,000 photons.

To model the fluorescence escape process, the transportparameters (ma, ms, g) for the eye at different wavelengthsfrom 450 to 650 nm in 10 nm intervals from using thedata from the literature by Huges [54]. A slab geometry,

as required by the Monte Carlo simulation, is used for alllayers, and the tissues are assumed to be of infinite lateralextent, which is a justified assumption for the wave-lengths under study (495–530 nm). The optical propertiesfor 495 nm excitation wavelength are listed in Table 1 forthe above eye layers.

Energy Measurement

It was important to know how much energy wasrequired to ablate the membrane of the drug deliverydevice before we could implant the device in the in vivorabbit eye. Also, this value must be within the physio-logical range (0–12 mJ) that could be used in humanssafely. Thus, before any implant surgeries, the device wasplaced vertically in a beaker filled with water wherethe membrane was facing towards the laser beam. Anophthalmic Nd:YAG laser was used starting from zerountil the threshold energy was reached at which themembrane was ablated. The threshold energy wasrecorded since that value would be the starting point forthe membrane ablation of the implanted drug deliverydevice in the in vivo rabbit eye.

Surgical Implant Procedures

A wire eyelid speculum was placed in the rabbit eye tohold the eyelid open. The position of the eye was stabilized

Fig. 5. Multi-layered eye tissue structure used in generating

fluorescence photons in the presence of the 10% Na fluoresce

in dye in the various layers. Visible blue was used as a light

source to simulate the Monte Carlo model.

TABLE 1. Four-Layer Eye Optical Model for Rabbit (Transport Parameters ma, ms, g Are for 495 nm Only)

Layer D (mm) n ma (cm�1) ms (cm

�1) g

Air — 1.0000 — — —

Cornea 0.4000 1.3760 2.2000 19.400 0.9

Aqueous humor 2.9000 1.3370 0.0462 17.070 0.9

Crystalline lens 7.9000 1.4200 0.2370 17.070 0.9

Vitreous humor 6.7000 1.3360 0.0537 17.070 0.9

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with a traction suture placed near the limbus (6-0 pro-lene). The suture helped to position the eye to gain accessto the superior temporal sclera. The device was implantedby making a 6.5 mm incision in the bulbar conjunctiva sothat the device could be aligned with the cornea horizon-tally. However, the implant surgery in the two rabbitswas slightly varied to identify the best method for deliver-ing the content of the device. For one of the rabbits wemade a 4.0 mm scleral flap with 300 mm depth adjacent tothe place of the implant. The original intent of the surgerywas to place the drug delivery device under the scleralflap to create a direct access for the content of the deviceto reach the blood vessels of the highly vascularized cho-roidal layer. However, the choriodal layer started to her-niate and we decided to abandon the implantation underthe scleral flap. Based on the observation from the im-plant in rabbit one no scleral flap was made for the secondrabbit. For simplicity, the rabbits with scleral flap andwithout scleral flap are called rabbit 1 and rabbit 2,respectively. For both cases the drug delivery device wasplaced between the sub-tenons and supra-scleral space ofrabbit’s eye that was 0.5 mm away from the corneal lim-bus. Although, the implant was placed at the same loca-tion for the both rabbits, the incisions were toward andaway from the cornea, respectively. The membrane of thedevice was facing toward the exterior of the eye, or thetenons layer. Surgical sutures, 6-0 fast absorbing plaingut (Ethicon, Inc., Cornelia, GA), were used to close theconjunctival incision for rabbit 1 and rabbit 2, respective-ly. At the end of the implant surgery Bacitracin Zinc andPolymyxin B Sulfate Ophthalmic Ointment USP (Bausch& Lomb, Rochester, NY) was used to prevent any post-op-erative infection. Figure 6 illustrated the surgical

procedure and the implant location. At the limbus, theimplanted location, the scleral thickness was 300 mm.

Once the drug delivery devices were implanted intothe eye, the rabbits were placed under observation inthe ARC facility for 2 weeks until the eyes completelyrecovered from the surgery. At this time, any leaks of 10%Na fluorescein dye from the device was checked bydilating the pupil of the implanted eye using three dropsof 1% Tropicamide every 1 and 1/2 minutes for 5 minutes.Once the pupil dilated, a fiber optic probe with a non-invasive FS system (Device Stability Testing Section) wasused to measure the intensity of 10% Na fluorescencefrom the eye.

Photography of Eye After Implant

Two different methods were applied to photograph theimplanted device. For the rabbit 1 an EOS digital SLRCanon camera (Digital Rebel XT, Tokyo, Japan) attachedto a slit lamp (Topcon SL-6E) was used to capture the con-dition of the implant. The camera shutter was triggeredby digital single-lens reflex (DSLR) software using a com-puter. For the rabbit 2 a CCD camera (HV-C20 HitachiDenshi, Ltd., Woodbury, NY) attached to a surgical micro-scope (Topcon OMS75, NJ) was used to capture the imageas the photographs with Canon camera were not desir-able. A photograph was taken of the in vivo conjunctivaimmediately after implant and every time the fluores-cence intensity was measured from the implanted eye.

Procedure of Histology

After extraction of the device from the rabbit eye 1 aftereuthanasia, a portion of the eye including the scar tissueand adjacent sclera and retina, conjunctiva and iris wasremoved from the globe and submitted for plastic embed-ding and sectioning. Step sections (5 mm thick, n ¼ 16)were collected at different levels beginning at one end ofthe scar and proceeding into the cavity in the scar tissuewith the embedded device. The sections were mounted onglass microscopic slides, stained with hemotoxylin and eo-sin reagents and covered with glass cover slips.

The microscopic slides were examined with an OlympusBX51 microscope fitted with diffuse white light (LM) andtransmission polarizing (TPM) optics and 2�, 4�, 10�,20�, and 40� objectives. Selected fields were imagedusing Zeiss Axiocam MRc5 digital camera mounted on themicroscope and Zeiss AxioVision SE64 Rel 4.8 softwaresupported by a Dell Optiplex 980 Desktop Computer.Selected images were further modified using AdobePhotoshop Elements 9 software.

Scaling Factor

We conducted additional experiments to identify thecorrelation between the emission spectra intensity ofthe 10% Na fluorescein dye in vitreous humor and thevolume of the dye. Five enucleated pig eyes were providedby the Air Force Research Laboratory at Brooks City-Base. The eyes were harvested and stored in antibioticand buffer solution (0.5 L 1� Hank’s Balanced SaltSolution (HBSS) with Ca and Mg, 10 mM HEPES buffer,

Fig. 6. A schematic diagram of the implant surgical proce-

dure. A suture, 6-0 prolene, was used to hold down the eye

ball to create space for the implant. The drug delivery device

was implanted horizontally with respect to the cornea.

The drug delivery device was placed between the sclera and

sub-tenons space of rabbit’s eye that was 0.5 mm away from

the corneal limbus.

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100 IU/ml penicillin, 100 IU/ml streptomycin, and0.05 mg/ml gentamicin) immediately after enucleation.Storage containers holding the eyes were placed in ice tominimize sample degradation during transport. Eyeswere placed in a 48C refrigerator for one night. The timebetween enucleation of the eyes and experimental studieswas 16 hours. The next day eyes were removed from thesolution and held until temperature reached between24 and 258C (room temperature). Once the eye reachedthis specific temperature, 3.3 ml of vitreous humor wasextracted from the vitreous chamber of each enucleatedpig eye using a 18 G needle and fluorescence intensitywas measured each time 1.0 ml of 10% Na fluorescein dyewas added to the liquid. This process was repeated fivetimes for each addition of 1.0 ml dye to find the correlationbetween the fluorescence intensity of the dye associatedwith a specific volume of the dye. However, volume ofrabbit vitreous humor (1.67 ml) is about one and halftimes smaller than the porcine. This information wasused to correct the scaling factor for the in vivo rabbitfluorescence measurements to calculate the amount ofdye present in the rabbit eye after the release from thedrug delivery device.

Emission Spectra of Rabbit Vitreous Humor

Female SPF Dutch Belted (n ¼ 5) rabbits weighing 4–5 lbs were used for this experiment. Five microliters 10%Na fluorescein dye was added with 25.0 ml of 0.9% bloodbank saline (Fisher Scientific, Pittsburg, PA) to make avolume of 30.0 ml that could be drawn easily into a 1 CCsyringe. While the animals were under anesthesia thisvolume was injected into either the anterior or vitreouschamber of a single eye using a 28 G ½ needle. The needlewas kept horizontal with respect into the limbus area (thejunction between the cornea and conjunctiva) for injectingthe dye to the anterior chamber of the rabbit eye. Howev-er, for injecting the dye into the vitreous chamber the nee-dle was kept at a 458 angle. Before injection of any dye,the pupil of the injected eye was dilated using three dropsof 1% tropicamide every 1 and 1/2 minutes for 5 minutes.Once the pupil dilated (after 10 minutes), a fiber opticprobe with a non-invasive FS system was used to measurethe intensity of fluorescence from the aqueous (anteriorchamber) and vitreous humors every 3 minutes up to30 minutes (until the fluorescence intensity starts todecrease).

Another set of experiments were done to eliminate anyspectral differences in the anterior and vitreous chambersdue to the different sampling depth and also the effectsof the cornea and the crystalline lens. Immediate beforeeuthanasia, a small quantity (35.0 ml) of aqueous andvitreous humor from the anterior and the vitreouschambers of the same in vivo rabbit eye (n ¼ 10)were extracted using a 28 G ½ needle. These liquids wereplaced in a two separate four-sided clear methacrylatecuvette (Fisherbrand Disposable Cuvets with spectralrange from 340 to 750 nm and accuracy UV/Vis range285 to 750 nm). To measure the in vitro fluorescenceintensity, the probe of the FS system was placed on

the surface of the aqueous and vitreous fluids extractedfrom the injected eyes.

RESULTS

In Vitro Study

The yield of the drug delivery device was found to be46% for the first generation drug delivery device. Inanother words, 46% of the devices did not leak 10% Nafluorescein dye during the stability testing. However, thesecond generation device had a 100% yield. This increaseyield in the second generation drug delivery device wasdue to the higher adhesion strength of the optical glue.Both generation devices were submerged under waterand stayed intact for 365 days or a year for the entireduration of the observation. The membrane stayed intactand no leaks of 10% Na fluorescein dye were found fromany of the submerged devices.The threshold energy of the ophthalmic Q-switched

Nd:YAG laser to ablate the membrane of the ex vivo drugdelivery device submerged in water was measured at6.5 mJ to create a 100.0 mm diameter hole, unlike theimplanted device which was measured as 10.0 mJ. Tomeasure the diameter of the hole a photograph (Fig. 7a)was captured using a fluorescence microscope (OlympusBX51, Leeds Instruments, Inc., Irving, TX) and the samedevice was imaged (Fig. 7b) using the Spectral DomainPolarization Sensitive Optical Coherent Tomography(SD-PSOCT) to measure the exact thickness of the mem-brane after the ablation.Figure 8 illustrated the scaling factor of the fluor-

escence intensity versus volume of 10% Na fluoresceindye in the vitreous humor that was extracted fromvitreous chamber of the enucleated pig eye. There was alinear relationship with the volume of the dye and itsassociated fluorescence intensity.

In Vivo Study

Only one of the two reservoirs was ablated mechanical-ly for rabbit 1 to find out the stability of the membrane ofthe intact reservoir. For rabbit 2, membrane of only oneof the reservoirs was ablated using ophthalmic Nd:YAGlaser. Photographs were taken up to the end of the experi-ment when the fluorescence intensity returned to baselinemeasurement. Figures 9 and 10 verified that the devicedid not leak the dye from the intact reservoir of bothrabbits during the entire duration of the experiments.Although, the fluorescein staining surrounding the photo-disrupted membrane was more visible in the rabbit 2 afterablating the membrane until 18 days, no staining wasobserved in rabbit 1 after a few days. At the end of thestudy, the implanted device was extracted from the rabbit1. However, for rabbit 2, the implanted device extrudedfrom the surrounding tissue 1 day after the last measure-ment (day 20 since the dye release). Thus, only the sur-rounding tissue with the device from the rabbit 1 wascollected for histology (Fig. 11a) unlike the rabbit 2 whereonly device was analyzed for the laser ablation pattern onthe membrane (Fig. 11b). Figure 11c,d was the enlarge

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figures of the holes shown in Figure 11b using a BX51fluorescence microscope without fluorescent filterexposure.Figure 12a,b shows the half-life of the 10% Na fluores-

cein dye in the eye of the rabbit 1 and rabbit 2, respective-ly. In order to identify whether the fluorescence signalwas acquired from the anterior or the vitreous humor,additional experiments were performed and the resultswere described in the Signal Variation of EmissionSpectra of Rabbit’s Eye Chambers Section. The variabilityin signal emission peak was considered as an identifier ofthe location. Also, experimental result of the samplingdepth measurement of the probe geometry was alsoverified with the multi-layers rabbit eye tissue simulatingMonte Carlo model (Monte Carlo Modeling Section). Thenormalized fluorescence intensity showed no fluorescence

activity between the implant and before the content wasreleased by ablating the membrane. At 21 days since thefirst implant, the membrane was ablated mechanically forthe rabbit 1. However, 2 weeks were found to be adequatetime for recovery from the implant surgery based onthe observation of the rabbit 1. Thus, at 14 days themembrane was ablated for the implanted device inthe rabbit 2 using an ophthalmic Nd:YAG laser with athreshold energy of 10 mJ. About 17 minutes after therelease of the dye, the fluorescence intensity peakedcorresponding to a volume of 3.82 � 0.7 and 3.4 � 0.4 ml(standard deviations were shown in Fig. 12a,b) for rabbit1 and rabbit 2, respectively. The concentration of the 10%Na fluorescein dye in the vitreous humor of rabbit 1 andrabbit 2 was 60.84 and 54.15 mmol/L, respectively, atabout 17 minutes post-release.

Fig. 8. Scaling factor calculation using 10% Na fluorescein dye in the vitreous humor from

the vitreous chamber of five enucleated pig eyes and measured five times for each additional

1.0 ml of dye (a) intensity versus volume, (b) intensity versus concentration. These informa-

tion were used to calculate the volume of 10% Na fluorescein dye inside the eye.

Fig. 7. a: Fluorescence microscope (Olympus BX51) image of a 100 mm diameter hole at the

reservoir membrane of the drug delivery device by the Nd:YAG laser ablation after the de-

vice was placed in a water filled glass jar, (b) same drug delivery device was photographed

using the spectral domain polarization-sensitive optical coherent tomography (SD-PSOCT)

to measure the thickness of the membrane.

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The measured half-life of 10% Na fluorescein dye fromthe eye vitreous chamber for both rabbits was found to be13 days based on the peak emission spectra at 520 nmwavelength unlike the anterior chamber at 534 nm(Signal Variation of Emission Spectra of Rabbit’s EyeChambers Section). During this time the fluorescenceintensity reduced to half of the original intensity. At19 days from the dye release, the fluorescence intensityreached its baseline measurement for both rabbits. Thus,at 21 days since the release, the rabbits were euthanizedbefore the extraction of the implanted device with or with-out the surrounding eye tissue. The second generationdevice in the rabbit 2 extruded at 19 days after the dyerelease due to the boat shape curvature of the device thatdid not match the curvature of sclera and the semi-circleshape of the limbus.

Pathology of Histology

The results of the histology study on rabbit 1 are shownin Figure 13. The irregular space that contained the de-vice is outlined by scar tissue. The cavity surface adjacentto the sclera is associated with dense inflammatory infil-trates and focal accumulations of blood vessels (granula-tion tissue) characteristic of early wound healing. Thisearly wound tissue is continuous to the more maturefibrous scar of the sclera flap incision. Farther away from

the scleral flap wound tissues, the inflammation is lessprominent, and the cavity surfaces, particularly thesurfaces of the sides and the cavity opposite to sclera, arelined by a thin layer of inflammatory cells supported byloose fibrous connective tissue. Fragments of birefringentmaterial consistent with formed foreign material thatcould represent retained suture or pieces of themembrane of the device are found at the edges of thecavity particularly close to the scleral flap. A few foreignbody giant cells are scattered among the materialfragments.The scar tissue of the sclera flap incision extends

through the sclera to the choroid producing local fibrousscar tissue containing melanin-containing phagocytes inthe sclera and choroid. The adjacent retina showeddisruption of the sensory cells (rods and cones) and theadjacent neural cells with increased glial cells some ofwhich contained melanin. However, the retina away fromthe scleral flap incision scar shows normal cellularfeatures and anatomical arrangements.

Monte Carlo: Rabbit Eye Model

Figure 14 shows the excitation light distribution as afunction of tissue depth z (mm) and radial distance r (mm)for incident power density or fluence rate in W/mm2.Fluence is very high in cornea, anterior chamber, and

Fig. 9. Photograph with an EOS digital SLR Canon camera attached to a slit lamp captured

the condition of the site of the implant of the drug delivery device in the rabbit 1. At 21 days

after the implant 100% anhydrous glycerol was topically applied to optically clear the eye

tissue that lead to clearing of conjunctiva and sclera. This is highlighted with an arrow

including the site of incision where suture was used to close the incision. After the optical

clearing, the membrane of the device was mechanically punctured using a 28 G ½ needle.

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part of crystalline lens. Although, fluence rate is reducedin the vitreous chamber, the incident power is still highenough to excite fluorophores in the vitreous chamber atotal depth of 17.6 mm. This fluence rate was furtherverified with the Monte Carlo for Multi-Layered Media(MCML) free software developed by Lihong Wang andSteven Jacques.

Signal Variation of Emission Spectra ofRabbit’s Eye Chambers

For in vivo rabbit eye, fluorescence emission spectravaried between the anterior and vitreous chambers. Forthe in vivo rabbit eye, the signal from the anterior cham-ber emission spectra peaked at 524 nm at 0 minute orimmediate after injecting the dye. As time elapsed, thepeak of the emission spectra started to shift to the longer

wavelength and at 30 minutes the emission spectrapeaked at 534 nm. On the other hand, immediately afterthe injection of the fluorescein dye into the vitreouschamber, the fluorescence emission spectra peaked at505 nm wavelength. However, the spectral peak startedto shift to a longer wavelength and was 520 nm at30 minutes (Fig. 15).

DISCUSSION

One of the unique advantages of this drug deliverysystem is that it allows separation of the components(reservoirs) that control device performance from thosethat affect drug stability. The formulation that controlsthe drug release (the reservoir membranes) is to a firstapproximation independent of any formulation that may

Fig. 10. Photograph with a CCD camera (HV-C20 Hitachi Denshi, Ltd) attached to a

surgical microscope (Topcon OMS75) captured the condition of the site of the implanted

device. At 14 days after the implant 100% anhydrous glycerol was topically applied to

optically clear the eye tissue that lead to clearing of conjunctiva and sclera. After the optical

clearing, the membrane of the left reservoir (yellow spots) was ablated using an ophthalmic

Nd:YAG laser with 10 mJ power.

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Fig. 11. a: Photograph (EOS digital SLR Canon camera at-

tached to a slit lamp) of the implanted device extracted with

surrounding eye tissue from the rabbit 1 for histology at

39 days after the implant. The intact reservoir with dye is

highlighted with a circle and empty reservoir (no trace of

dye) shown at the bottom; (b) photograph (CCD camera

attached to a surgical microscope) of the implanted device

that was extracted from the rabbit 2 at end of the experiment

(fluorescence intensity reached at baseline) to observe the ef-

fect of laser ablation on the membrane of the reservoir. Two

different holes are identified on the membrane of the device

highlighted with arrow. c,d: Fluorescence microscope

(Olympus BX51) images were taken without fluorescence fil-

ter exposure of the ablations shown in (b). The size of the hole

is about 500 mm (represented with left arrow in b) and a dark

ring presents surrounding the hole due to disintegration of

the membrane due to laser. There is also a small penetration

of about 100 mm (represented with right arrow in b). The

round depression on the top (b) is an air bubble.

Fig. 12. Fluorescence intensity associated with the volume of the 10% Na fluorescein dye in

the vitreous humor of the posterior chamber of in vivo rabbit. Half-life of the dye in both

rabbits (rabbit 1 and rabbit 2) is found to be 13 days despite the release methods of the dye

were different. Membrane of the device was ablated (a) mechanically using a 28 G ½ needle

for rabbit 1 (b) light activated using an ophthalmic Nd:YAG laser for rabbit 2.

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Fig. 13. Top left: The cavity (�) in scleral scar marks the

placement of the drug delivery device. Dense infiltrates of in-

flammatory cells and numerous blood vessels are components

early scar tissue (short thick arrow) has formed between the

device and the sclera and connects to the fibrous scar tissue

of the scleral flap incision (arrowhead). The cavity walls

(short thin arrows) away from the sclera show less inflamma-

tion (original magnification 20�). Top right: Higher magni-

fication of wound tissue (original magnification 100�).

Middle left: Cavity located 1,000 mm from the previous tis-

sue sample. The cavity lumen (�) is closer to the sclera and

the inflammation (arrow) in the wall is much less (original

magnification 20�). Middle right: Higher magnification of

eye wall indicated by the arrow in the previous picture. A

light infiltrate of inflammatory cells extend from the cavity

wall surface into the outer layers of the sclera. The neural

layers of the retina, the pigmented retinal epithelium (ar-

row), and the blood vessels of the choroid are in regular array

(original magnification 200�). Bottom left and right: Rep-

resentative of the cavity (�) wall away from the sclera. The

smooth surface of the cavity wall has been due to presence of

the device membrane revealed by transmission polarizing mi-

croscopy (right). Infiltrates of inflammatory cells are present

in the fibrous tissue forming the cavity wall (original

magnification 200�).

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be included in the reservoir to control the drug stability.This is vastly different from other drug delivery systemsthat have been developed [55,56] such as a passive MEMSdrug delivery device with mechanically controlled pumpby Lo et al. [56]

Our drug delivery device was fabricated using PMMAwhich is not only biocompatible but also can be implantedin the eye for long time. A study by Lo et al. [55,56]

showed that a form of PMMA which is a type of PDMSwas used to build their refillable implant device for eye.Due to the refillable nature the device, it can be implantedfor 2–3 years. However, they showed only in in vitro studyon enucleated porcine eye. Lo study also reported thatcyclosporine implant fabricated from PMMA can beimplanted for 3–5 years [55]. Therefore, the PDMS is verystable and reliable for these types of implant methodin drug delivery. Also, PMMA is used for ophthalmicintraocular lens in the eye when the original lens hasbeen removed in the treatment of cataract [57]. In ortho-pedics, PMMA bone cement is used to affix implants andto remodel lost bone [58]. In cosmetic surgery, tiny PMMAmicrospheres suspended in some biological fluid areinjected under the skin to reduce wrinkles or scars perma-nently [57]. Therefore, PMMA is very stable and safe touse for long-term use for treating any ocular diseases[57,58].The required energy level (6–10 mJ) to ablate the mem-

brane of the drug delivery device was within the saferange of 0–12 mJ for eye surgery. The implanted deviceextruded from the rabbit 2 showed multiple ablations(diameters between 50 and 500 mm) on the membranewithout destroying the other reservoir. Thus, the contentof the drug delivery device could safely be released fromone chamber without inadvertently rupturing the secondchamber to provide controlled dosing.In general, the scar tissue surrounding the device was

very thin and, in the loose connective tissue away fromthe sclera, the cavity surface was very flat probablyreflecting the smooth surfaces of the device. Only a verythin layer of inflammatory cells separated the device fromthe surrounding soft fibrous tissues of the orbital cavity.The prominent accumulation of vascular and fibrousgranulation tissue of early wound healing in the cavitywall adjacent to the sclera could have been associatedwith the surgical trauma of creation of the sclera flap andthe insertion of the device. However, the mechanical

Fig. 14. Fluence rate of light source with specific probe geom-

etry (power: 65 mJ and core diameter: 200 mm). The fluence

rate was calculated by generating 2,000,000 photons per

package for excitation wavelength of 495 nm. The roman nu-

merical values represent (i) cornea, (ii) anterior chamber or

aqueous humor, (iii) crystalline lens, (iv) posterior chamber

or vitreous humor, (v) beyond posterior chamber of rabbit

eye.

Fig. 15. Average fluorescence intensity for 12 time intervals from five in vivo rabbit

eyes before and after injecting 10% Na fluorescein dye in to (a) the anterior chamber,

(b) vitreous chamber. The maximum fluorescence emission peaks for anterior and vitreous

chambers varied about 14 nm at 30 minutes observation point.

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disruption of the membrane covering the dye chambermay have also produced tissue damage and possiblyfragmentation of the membrane leading to a strongerinflammatory and wound healing response. Since thedevice was removed, the location of the membranerupture could not be correlated to the distribution ofthe inflammatory and wound healing responses in thetissues.Although, our device flat form had anchoring holes, no

anchor sutures were used. Thus, the first implanted drugdelivery device in the rabbit 1 had shown about 2.0 mmshift from the original implanted location and settled inthe cul-de-sac. Usually, sub-tenons implants shift unlessthe anchoring holes for suture and subsequent tissue ingrowth are attached. This shift was also thought to be dueto the shape of the device as well as the horizontal incision(with respect to cornea) at the limbus. Thus, we changedthe design of the second generation device to give a morestationary feature by creating a boat like bottom and thefour corners of the device were angled to remove anysharp edges. Also, the horizontal incision was placedaway from the limbus to create a physical barrier to pre-vent device movement. For the rabbit 2, a second genera-tion device was implanted with a combination of a newincision method to hold the device in the original position.No shift was observed. This device stayed at the limbusarea (sclera with thickness of 300 mm) and provided anadditional advantage of fast tissue clearing effect from100% anhydrous glycerol. For the rabbit 2, the tissueclearing took only 3 minutes to clear completely unlikethe rabbit 1 that took about 8 minutes. The shape ofimplant 2 was not matched to the curvature of the scleraand that mismatch contributed to the extrusion. Ideally,the implant should be curved to match the curvature onthe sclera and the device should be implanted with thelong axis perpendicular to the limbus.In rabbit 2, the surrounding tissue of the ablated mem-

brane was stained with the fluorescein dye. However, nosuch staining was observed in the rabbit 1. The differencecould be due complex pharmacokinetic and the additionalscleral flap created only in the rabbit 1. This scleral flapmight have provided a direct access to the blood vessels ofthe choroid layer; thus, not enough time to be stainedwith the fluorescein dye.Due to the large sampling depth of 17.6 mm both exper-

imental result and simulated by the Monte Carlo model,the probe with our specific geometry could samplevitreous chamber [59,60]. However, if the probe is to beused for studying ocular diseases, identifying the locationof the released dye is important. The location of the dyewas achieved by spectral analysis of the emission signalin in vivo rabbit anterior and vitreous chambers (SignalVariation of Emission Spectra of Rabbit’s Eye ChambersSection). The fluorescence spectra that were collected inthis implanted drug delivery experiments showed a maxi-mum emission peak at 520 nm wavelength (resolution1 nm) unlike the emission spectra from anterior chamber.The emission peak from the study never reached 530 nm,thus, the location of the fluorescein dye cannot be from

cornea, anterior chamber, or crystalline lens according toMcLaren and Brubaker. McLaren and Brubaker’s studyshowed the maximum emission peak occurred at 530 nmfor fluorescein dye if the dye was in either in cornea,anterior chamber, and lens [61]. They used a scanningocular spectrofluorometer to measure fluorescence ina two-dimensional cross-section through the cornea,anterior chamber, and crystalline lens. In this spectro-fluorometer a xenon arc lamp was filtered by a diffractiongrating monochromator with bandpass of 4 nm and arange of 400–800 nm. They measured excitation andemission spectra of fluorescein, fluorescein glucuronide,and Rhodamin B in these three layers of in vivopigmented rabbit’s eye (n ¼ 3) after topical administra-tion. In the three rabbits, the emission spectra offluorescein dye (typical peaks at 520 nm) in the corneaand anterior chamber were shifted toward longer wave-length by 6–10 nm to longer wavelength. Similar redshift was also identified from the crystalline lens.This ‘‘red shift’’ is presumed to result from the fluoresceinbeing bound by the protein in the cornea [62]. As themaximum fluorescence emission spectra collected fromthe two in vivo rabbits in this drug delivery study alsomatched with these supporting studies discussed above,we can conclude that the dye from the implanteddevice must have diffused in the vitreous chamber of therabbit eye.

To determine if this type of implanted device can beused to treat ocular diseases such as disciform ARMD, theactual drug (Leucentis or Avastin) will need to be fluores-cently tagged and half-life studies of drug concentrationvs. time in the vitreous will need to be performed. Thefiber optic probe discussed in this article shows promisefor detecting fluorescently tagged drugs in the vitreousbut will need to be verified with other techniques such asdepth-resolved microscopy.

Although, the knowledge of half-life of a drug or sub-stance is an important aspect for treating any oculardiseases, to our knowledge no other study has ever inves-tigated the half-life of a fluorescent marker that isreleased from a sub-tenons implant into the eye. In ourstudy, the measured half-life for both release techniqueswas found to be 13 days, but the volume or concentrationof the dye present in the vitreous chamber differed. Therabbit 1 showed larger dye volume present in the vitreouschamber. This difference may due to direct diffusionthrough the scleral flap. Half-life is related with not onlythe rate of diffusion of the substance but also the inverserelationship to the molecular weight (MW) of that sub-stance. Thus, one may assume that based on MW the 10%Na fluorescence dye (MW 332.3 Da) would have a muchshorter half-life compared to other ocular drugs such asRanibizumab (MW 48 kDa). However, the half-life for thedye was found to be much longer than that of Ranibizu-mab (delivered in a traditional method of intra-vitreal in-jection). Gaudreault et al. evaluated the pharmacokinetic(PK) and serum bioavailability of ranibizumab after a sin-gle intra-vitreal (ITV) or intra-venous (IV) dose in cyno-molgus monkeys [60]. Ranibizumab cleared in parallel

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from all ocular compartments, with a terminal half-life ofapproximately 3 days. It distributed rapidly to the retina(6–24 hours), and concentrations were approximatelyone-third that in the vitreous humor. After ITV injection,bioavailability (F) was 50–60%. Serum concentrationswere very low, reflecting wider distribution and fasterclearance when ranibizumab reached the serum. After IVadministration, the terminal half-life was even lower(approximately 0.5 day). The longer half-life from theimplanted drug delivery method compared to the tradi-tional method could be due to the slow release of the dyeover a couple of weeks following a very complex pharma-cokinetics to the vitreous chamber unlike direct injection.With high concentration of drugs in a large number of res-ervoirs, the drug-delivery device presented here can sup-ply on demand medication to patients over severalmonths. Tissue clearing technique needs to be employedto access the implanted device in the eye whenever thedrug needs to be released. This new technology can pro-vide the option to the patient to have a onetime insertionof the carrier system containing the drug. Each time thepatient requires treatment, the sclera will be cleared anda laser will be used to release the drug in measurabledoses from the carrier system into the vitreous humor.The entire processes of tissue clearing and ablation withophthalmic Nd:YAG laser takes only 10 minutes and canbe performed in the office. Current treatment for wettype age-related macular degeneration (AMD) requirespatients to take intra-vitreal injection through sclera mul-tiple times based on the condition of the disease. The pro-cedure is not only painful and but also can cause multiplerisks of endophthalmitis. An implanted drug deliverydevice will reduce the discomfort that the patients withwet AMD feel with repeated intra-vitreal injections andmay reduce the risk of endophthalmitis.

We used 10% Na fluorescein dye as a tracer for thisstudy. This molecule is hydrophilic and has much smallermolecular weight (MW 332.3 Da) than some ocular drugssuch as Ranibizumab (MW 48 kDa). Since the deviceadministers the content via a sub-tenons route, large mol-ecules such as Ranibizumab may not pass in adequateamounts through human sclera to the retina due tothicker sclera compared to rabbit. Thus, in future studies,we may conduct experiments with ocular drugs such assteroids (small molecular weight) that are fluorescentlytagged. The proposed drug delivery device may provide analternative for recurrent administration of steroids bysub-tenons injection. In addition, more experimentstesting the clinical safety and efficacy of an implantabledevice and the methods of drug release have to be done.

In this study, we attempted to implant the device undera scleral flap so that the device could be very close to thechoroid; thereby, reducing the scleral impermeabilityto large molecules such as Leucentis. However, the sub-scleral implant did not work due to the large size ofthe device. Some of the data presented in this study werefrom a rabbit with an aborted flap (but thinned sclera).The rabbit with aborted flap and thin sclera in someways mimicked the delivery system of a smaller device

implanted under a scleral flap. We definitely recognizethe problem for large molecules to penetrate thick scleraand the limitations of generalizing our results due to thethin sclera—in the rabbit models. Thus, if we could reducethe size of the devices and implant them in the sub-scleralspace we would improve delivery of large molecules to thevitreous after the optical clearing of thick sclera usinghyperosmotic agent. We have also designed a next genera-tion drug delivery device that could release drug througha needle directly into the vitreous.

CONCLUSION

In this study, we have shown that the material forthe drug delivery device is bio-compatible and can beimplanted in the sub-tenons space. The device membranecan be ablated with an ophthalmic Nd:YAG laser aftertissue clearing to create a controlled release of the contentwithout disrupting the other chamber. The study alsoshowed that small molecules such as 10% Na fluoresceindye can get into the vitreous chamber. The half-life ordrug availability of 13 days is higher than other similarmolecules in the eye most likely due to slow release fromthe implant once the membrane is ablated. Based on ourobservation, the device needs to be implanted with thelong axis perpendicular to the limbus (not parallel). Thus,in the future the size of the device needs to be reduced byat least one-half of the current dimension with smoothand rounded edges. In addition, the device should becurved such that it fits the curvature of the sclera (radius,r ¼ 12 mm).

ACKNOWLEDGMENTS

Raiyan Zaman was a recipient of the ASLMS TravelGrant to attend and present at the Annual Conference ofAmerican Society for Laser Medicine and Surgery, 2010.Special thanks to Dr. Welch and Dr. Otto to provide finan-cial support for this project.

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