microbiological problems involved in packaged meats

13
40 MICROBIOLOGICAL PROBLEMS INVOLVED IN PACKAGED MEATS JOHN C. AYRES DEPARThqENT OF DAIRY AND FOOD INDUSTRY 1 OWA STATE UNl VERSl TY, AMES ............................................................. It has been known for many years that fresh red meats develop maxi- mum scarlet red color (oxymyoglobin) when packaged in films having high oxy- gen transmission rates such as are provided by cellulose acetate, polystyrene, and cellophane, but that these meats have better keeping qualities when stored in films that are less permeable t o oxygen (Ramsbottom e t a l , 1951; Kraft and Ayres, 1952; Ramsbottom, 1954; Brissey, 1963). consumers have reacted unfavorably to the color of incompletely oxygenated red meats. For this reason, plastics permitting some oxygen diffusion in packaged fresh meats have been advocated, even though it is recognized that the desired color development is at the expense of longer storage life. On the other hand, cured meats most satisfactorily retain the desired pink-red color of nitric oxide myoglobin and myochromogen when the film in which they are packaged is impermeable t o oxygen. In the presence of light, which be- haves as a catalyst, these last two pigments are rapidly converted to metmyo- globin and other oxidized pigments. It is for this purpose that much effort is being made t o package cured meat products i n films im-permeable t o oxygen. Unfortunately, Several techniques have been developed for providing satisfactory gas and light relationships for packaged cured meats. commonly used are: Among those most I. Wax paperboard trays with transparent plastic windows. The fillinix Company developed this type of container in 1945 (viz Modern Packaging, 1945, 1951) t o block the entrance of light except when the meat was t o be viewed. 11. Entirely transparent packaging materials except for backing board or metal disk support. a. Compression and use of a stretchable film such as polyethylene, rubber hydrochloride, etc. b. Gas flushing and pouch packaging. LSuggested i n the early 1950's by Ogilvy and Apes (1951) and &aft and Ayres (1953) and in general use since 1962.1 c. Film opaque t o W or with a W absorber. used comercially. As yet not d. Evacuation and use of: 1. Heat shrinkable film. 2. Form fitting plastics.

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Page 1: Microbiological Problems Involved In Packaged Meats

40

M I C R O B I O L O G I C A L P R O B L E M S I N V O L V E D I N PACKAGED M E A T S

J O H N C. A Y R E S

DEPARThqENT O F D A I R Y AND FOOD I N D U S T R Y

1 O W A S T A T E UNl V E R S l T Y , A M E S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

It has been known f o r many years t h a t f resh red meats develop maxi- mum sca r l e t red color (oxymyoglobin) when packaged i n f i l m s having high oxy- gen transmission r a t e s such a s a re provided by cel lulose acetate, polystyrene, and cellophane, but t ha t these meats have b e t t e r keeping qua l i t i e s when stored i n f i lms t h a t a re less permeable t o oxygen (Ramsbottom e t a l , 1951; Kraft and Ayres, 1952; Ramsbottom, 1954; Brissey, 1963). consumers have reacted unfavorably t o the color of incompletely oxygenated red meats. For t h i s reason, p l a s t i c s permitting some oxygen diffusion i n packaged f resh meats have been advocated, even though it i s recognized t h a t the desired color development i s at the expense of longer storage l i f e . On the other hand, cured meats most s a t i s f a c t o r i l y r e t a in the desired pink-red color of n i t r i c oxide myoglobin and myochromogen when the f i lm i n which they a r e packaged i s impermeable t o oxygen. In the presence of l i g h t , which be- haves as a ca ta lys t , these l a s t two pigments a re rapidly converted t o metmyo- globin and other oxidized pigments. It i s f o r t h i s purpose t h a t much e f f o r t i s being made t o package cured meat products i n f i lms im-permeable t o oxygen.

Unfortunately,

Several techniques have been developed f o r providing sa t i s fac tory gas and light relat ionships f o r packaged cured meats. commonly used are:

Among those most

I. Wax paperboard t r ays with transparent p l a s t i c windows. The f i l l i n i x Company developed t h i s type of container i n 1945 (viz Modern Packaging, 1945, 1951) t o block the entrance of l i g h t except when the meat was t o be viewed.

11. Entirely transparent packaging materials except f o r backing board o r metal disk support.

a. Compression and use of a s t re tchable f i lm such as polyethylene, rubber hydrochloride, e tc .

b. Gas flushing and pouch packaging. LSuggested i n the ea r ly 1950's by Ogilvy and A p e s (1951) and &af t and Ayres (1953) and i n general use since 1962.1

c. F i l m opaque t o W or with a W absorber. used comerc ia l ly .

A s yet not

d. Evacuation and use of:

1. Heat shrinkable f i l m .

2. Form f i t t i n g p l a s t i c s .

Page 2: Microbiological Problems Involved In Packaged Meats

In the last f i v e years, packages having the contour of the products being packaged have gained i n popularity. materials a re qui te popular f o r products such a s wieners, sausages, e t c . The most successful of a l l packaging films a r e those t h a t f i t around the product and then can be evacuated and shrunk as i n the Cryovac process so that very l i t t l e , i f any, f r e e a i r remains.

These form-fit t ing

I n addition t o furnishing better color protection, these packaging innovations provide greater san i ta t ion i n the handling of meat products and thus improve the keeping qua l i ty of packaged meats. Neverthe- less, there are always a few bac ter ia t h a t a r e present and ult imately grow. The nature and extent of such pro l i fe ra t ion i s a matter of importance. I n the presence of proper moisture conditions, microorganisms i n i t i a l l y present on the meat grow rapidly even a t low temperatures. Unfortunately, there a r e many consumers who believe that cured meats packaged i n the newer types of transparent, c lose f i t t i n g materials have an unduly extended storage l i f e . To i l l u s t r a t e : one of our a s s i s t an t s wa8 searching i n t h e market f o r a package of wieners t ha t had not been i n the re f r igera ted display case longer than two hours and asked one of the clerks arranging meats i n a large supermarket. This employee indicated complete unconcern regarding the ages of t he packages and expressed the opinion tha t age was unimpor- t a n t because the meat was packaged i n these new types of packages and should keep.

It long has been recognized (Glage, 1901; Hichardson and Scherubel, 1909; Scott, 1936) t h a t bac t e r i a l slime i s produced only a t high humidity and tha t desiccation serves as a preventative. Bacter ia l slime develops a t 99% RH and above. A t 98qb RH, growth becomes v i s i b l e but colonies do not coalesce. A t 96 1/2-97$ RII, the number of bacteria/cm2 reaches lo9 without growth be- coming v i s i b l e t o the naked eye.

I. Fresh Meats

Fresh raw meats contain f a i r l y low s a l t concentrations so tha t they a r e i n equilibrium with a surrounding atmosphere of 99% re l a t ive humidity (Scott, 1936). In other words, their equilibrium re l a t ive humidity i s 99 or their average water content approximates a water a c t i v i t y (aw) value of .99 where the aw of pure water i s 1.00. If the atmosphere surrounding the meat is r e l a t ive ly dry, moisture d iss ipa tes from the surface and the outside layer becomes c rus t l ike or horny. ing" provides unfavorable conditions f o r bac te r i a l multiplication, the meat becomes excessively tough, undesirable i n appearance, and dark i n color and so the use of several of the more highly permeable p l a s t i c s such as cel lulose acetate , polystyrene, or p la in cellophane i s not recommended even though these films provide good oxygenation of the myoglobin t o oxymyoglobin.

While such surface dehydration or "case harden-

With r e l a t ive ly impermeable films, the a, value remains constant throughout the expected storage l i f e of the meat. Grganisms such a s Pseudomonas, Achromobacter, Salmonella and Shigella, a s w e l l as many other bacter ia , require very high water a c t i v i t i e s f o r multiplication. Scott (1957) has shown that Pseudomonas w i l l not produce slime a t a, l e s s than .98 and t h a t most of the bacter ia associated with the spoilage of meats w i l l not grow a t a, l e s s t h a t .96. Thus, it i s unlikely tha t f resh meat products could be stored a t a water a c t i v i t y low enough t o eliminate growth of such microorganisms.

Page 3: Microbiological Problems Involved In Packaged Meats

42.

Organisms of possible public health significance i n f resh meats a r e exotic or, at most, play a very minor ro le . One report (Ayres and Adams, 1953) indicated t h a t the usual load of putrefactive anaerobic spores present i n packaged raw beef ranged between 0.7-6.0 per 100 g. while i n another invest igat ion (Steinkraus and Ayres, 1964) a mean spore count of 6.5 per gram of f resh beef trimmings was reported. According t o McKillop (1959), the most probable numbers of Clostridium perfringens i n uncooked meats i s approximately 0.03 per gram while - C. botulinum has not been i so la ted from f resh meats.

Various genera of the Enterobacteriaciae, including Salmonella, Paracolobactrum and Escherichia, have been repeatedly recovered from ground meats. Occasionally, coagulase posi t ive Staphylococci a l so have been found. In addition, t he recent incrimination of packaged smoked f i s h as the source of C. botulinum E has served a s a warning t o the en t i r e food packaging indGstry of the poten t ia l danger from pathogens when adequate safeguards i n san i ta t ion a re not practiced.

Since the ea r ly work of Glage i n 1901, there have been many s tudies confirming t h a t almost a l l of the microorganisms found on r a w meats a r e a t the surface and t h a t the in t e rna l f l e sh i s r e l a t ive ly f r e e of microorganisms. negl igible increase i n numbers of organisms i n the deep f lesh of beef stored f o r two weeks a t 5 O C . This l ed Noran (1935) t o conclude t h a t spoilage by bac ter ia i n the deeper pa r t s of the f l e sh i s unimportant compared with t h a t taking place a t the surface. Depending upon the tempera- t u r e of storage and the age of cut-up meats, bac t e r i a l p ro l i fe ra t ion serves as an indicator f o r the freshness of the meat. For example (Fig. l), s l iced beef i n i t i a l l y containing l e s s than 100 bacter ia per square centimeter of surface area keeps f o r nine t o t en days when stored a t 5OC, while steaks having an i n i t i a l load of 20,000 c rgan i sm develop off-odor within s i x days. Soon a f t e r the detection of off-odor, these meats become slimy. All too often, incipient s l i m e has been observed i n packaged meats, par t icu lar ly i n ground beef. handled, were i n the range of 75,000-150,000 per gram. A s meat i s cut and passed through the grinder, the load becomes redis t r ibuted. i s not cleaned immediately before re-use, l eve ls of a million o r more per gram may be expected. =aft and Ayres (1952) and Ayres (1960) r e fe r t o con- centrat ions ranging from 60-100 mill ion organisms per cm2 by the time tha t slime becomes manifest. There i s a t i m e lapse of only a few hours between recognition of off-odor and production of slime. t i m e consis ts almost e n t i r e l y of pseudomonads although, t o a l e s se r degree, Achromobacter, Micrococcus, and Flavobacterium may a l so be present. organisms a r e psychrotrophs and pe r s i s t even though the meat i s stored a t low temperatures.

Thirty-six years ago, Koran and Smith (1929) reported a

I n i t i a l loads of f resh ly ground beef, even when careful ly

When the grinder

The resident f l o r a a t t h i s

These

11. Cured meats

A s indicated e a r l i e r , pigments i n these meats rapidly undergo deter iorat ion i n the presence of oxygen and l i g h t and so the industry has developed f i l m s and packaging equipment t h a t prevent the combined e f f e c t s of these deleter ious agents.

Page 4: Microbiological Problems Involved In Packaged Meats

43, Fig. 1. E f fect o f i n i t i a l bacter ial populations

on storage 1 i f e o f sl iced and ground beef.

STORAGE TEMPERATURE 4.4O C

II I I I I I 0 2 4 6 8 IO I;

TIME IN DAYS

Page 5: Microbiological Problems Involved In Packaged Meats

44.

Several s tudies have been made of the microbiology of vacuum- packed s l iced processed meats (Leistner, 1956, 1957; Allen and Foster, 1960; Brown and Schmucker, 1960; Ingram, 1960; Linderholm, 1960; A l m -- e t a l , 1961; Hansen and Riemann, 1962). While these packaging procedures were uniformly reported t o improve appearance and acceptabi l i ty , reports differed concerning the influence t h a t evacuation had on microbial p ro l i fe ra t ion . Ingram (1960) and Linderholm (1960) reported ins igni f icant differences i n t o t a l counts between stored vacuum-packed and nonvacuum products. t o Ingram, reducing the oxygen tension i n packaged Wiltshire bacon did not limit the r a t e of bac te r i a l multiplication since most of the micrococci derive "oxygen from n i t r a t e instead of air and the l a c t o b a c i l l i do not need it." i s m s a r e capable of growing e i t h e r aerobical ly or anaerobically but t h a t anaerobic packaging provides some extension of shelf l i f e due t o the inhibi- t i o n of growth of yeasts and mold and other aerobic microorganisms. t he other invest igators a t t r i bu ted differences i n dominant f l o r a t o vacuum- packaging. According t o A l m -- e t a1 (1961), t h i s s h i f t w a s from a mixture of Bacillus sp., Mcrococcus sp. and Lactobacillus sp. t o almost a pure cul+,ure of Lactobacillus sp. from heterofermentative organisms t o homofermentative Lactobacillus sp. Hansen (1960) and, l a t e r , Hansen and Riemann (1962) indicated t h a t the f l o r a i n vacuum-packed s l iced bacon held a t 2OoC sh i f ted from almost equal propor- t i ons of Lactobacillus (30), Streptococcus (30), and Micrococcus (40%) a t two days t o predominantly l a c t i c acid bac ter ia (70%) a t the expense of the streptococci (20%) and micrococci (19%), but with bacon held at 50C fo r s ix days, the f l o r a w a s const i tuted en t i r e ly of Lactobacil l i (75%) and Strep- tococci (25%) and a f t e r 24 days w a s i n t h i s same proportion.

Leistner (1957),

According

Likewise, Niven (1961) reported t h a t most cured meat spoilage organ-

However,

Similarly, Allen and Foster (1960) reported a change

The use of vacuum or gas packaging f o r f rankfurters has become increasingly popular during the past decade. made i n t h i s laboratory p r io r t o t h a t t i m e (Ogilvy, 1950; Ogilvy and Ayres, 1951, 1953), it w a s deemed important t o f ind i f there was a change i n the predominant f l o r a a s a result of the use of evacuation or gassing. A s may be seen i n Fig. 2, differences i n counts on frankfurters i n evacuated packages (dotted l i n e s ) were insuf f ic ien t t o conclude t h a t vacuum packing caused any reduction i n population. represent median values f o r f i v e separate determinations; the v e r t i c a l l i n e s represent ranges f o r each t e s t . ) wieners (containing added cerea l ) , while somewhat higher than those recorded i n a previous study f o r an a l l meat frankfurter (Ogilvy and A y r e s , 1953; v iz Fig. 3 were again qui te consistent, the usual surface load being within t h e range 7,000-25,000 per f rankfurter . During the first four days i n the re f r igera ted display case, these numbers remained a t about the same l e v e l but by the s ix th day, some of the samples had begun t o show evidence tha t t he resident f l o r a was increasing and counts were higher i n each subsequent t e s t . While there was a slight reduction i n numbers during the first three days of storage, it i s not known i f any significance can be attached t o t h i s phenomenon. It is qui te possible t h a t during handling and packaging a number of microorganisms t h a t were merely adventit ious contaminants may have come i n t o contact with the wiener surface and found the substrate unsuitable f o r growth.

Inasmuch a s a study had been

(The points f o r each of the two curves

I n i t i a l counts of t he control

Page 6: Microbiological Problems Involved In Packaged Meats

45.

W m 2

I- o a m L L 0

3t

Fig. 2. Changes i n b a c t e r i a l loads on vacuum packaged VS. conventional l y packaged f rankfur te rs .

- CONTROL PACKAGE

STORAGE TEMPERATURE 4.4"C

I I I I I J 0 2 4 6 8 IO 12 21

TIME IN DAYS

Page 7: Microbiological Problems Involved In Packaged Meats

46.

Fig. 3. E f fec t o f carbon dioxide on growth o f micro- organi sms on frankfurters stored a t II.Ic°C.

[FROM OGILVY a AYRES(l953)l

I I I I I I 1 5 IO 15 20 25 30

TIME IN DAYS

Page 8: Microbiological Problems Involved In Packaged Meats

47.

A s ea r ly as 1882, Kolbe recognized t h a t C02 in te r fe red with the normal development of micrcorganisms on meat. Since t h a t t i m e , many inves- t i g a t o r s have t r i e d t o account f o r t he inh ib i t ion of microorganisms by C02 (Frankel, 1889; Jacobs, 1920; Pruchas -- e t a l , 1922; Brown, 1922; Valley and Rettger, 1927; Ki l le f fe r , 1930; Tomkins, 1950; Moran, -- e t a l , 1932; Callow, 1932; Haines, 1933; Scott , 1938; Mallman -- e t a l , 1940; Golding, 1940, 1945; Ruyle e t al , 1946; Ogilvy and Ayres, 1951, 1953; Hays and Riester, 1958; Hays - e t - 9 a1 1959). Organisms o r ig ina l ly found on t h i s type of meat were predominantly G r a m pos i t ive types such as micrococci, b a c i l l i and sarcinae being most numerous with l ac tobac i l l i , G r a m negative bac ter ia , molds and yeasts being less com- monly encountered. and yeasts was progressively retarded while t h a t of t he l a c t i c ac id bac ter ia was not (Fig. 3 ) . w a s composed almost e n t i r e l y of Lactobacillaceae and Microbacterium. The product, while tar t , contained no organisms of public heal th significance.

Carbon dioxide improves the storage l i f e of f rankfur te rs .

A s t h e l e v e l of CO2 was raised, growth of molds, micrococci

I n atmospheres containing 50 t o 96% COzp t he surface f l o r a

Most cured meats contain su f f i c i en t sodium chloride, sugar and n i t r a t e - n i t r i t e t o reduce the water-act ivi ty t o a, = .90-.95. A s may be seen i n Fig. 4, Hansen and Riemann observed t h a t Clostridium botulinum requires an equilibrium r e l a t i v e humidity of 98 (aw = .98) f o r germination and does not grow below 94. packaged - t h i s organism does not pose a r e a l t h rea t . Danish invest igators reported t h a t Staphylococcus aureus grew readi ly a t a, values of .90-.95 and so was considered important as a possible pathogen. Cavett (1962) indicated t h a t the incidence of coagulase pos i t ive S. aureus was low i n vacuum packed s l i ced Wiltshire bacon but t h a t these organisms were occasionally detected. Large numbers of these organisms are occasionally recovered from f rankfur te rs (Plate 1). The majority of t h e S. aureus c e l l s present i n t h i s pa r t i cu la r p e t r i p l a t e were coagulase pos i t ive and conceivably cons t i tu te a r e a l danger.

Hence, f o r these meats - even though they may be vacuum or gas Cn the other hand, t he

It i s recognized t h a t recovery of such staphylococci - even from food implicated i n a food poisoning outbreak - i s only circumstant ia l evidence of t h e proper e t io log ica l agent ( H a l l e t al , 1963) and t h a t proof requires dem- onstrat ion of enterotoxin i n the food. S t i l l , coagulase pos i t ive staphylococci have often been associated with pyemic infec t ions and, therefore , t h e i r pres- ence i s viewed with grave suspicion. Since suf f ic ien t heat and s a l t s are applied during processing of most cured meats t o destroy almost a l l vegetative c e l l s , t he pr inc ipa l problem i s one involving subsequent contamination. Ultimate microbial populations d i r e c t l y r e f l e c t san i ta t ion during handling, packaging and storage. p o s s i b i l i t y of packing cooked ham with less than t en bac ter ia per s l i c e , but i n a study made by Miller (1960) of 113 r e t a i l packages of s l i ced cooked ham, counts ranging from fewer than 1000 t o more than 52 mil l ion per inch2 of surface area were recovered. t h a t are consumed shor t ly a f t e r heating or eaten without being cooked a re r a r e l y responsible f o r staphylococcal food poisoning; those generally involved have been heated before being subjected t o care less handling and inadequate r e f r ige ra t ion .

--

For example, Hansen and R i e m a n n (1962) indicated the

According t o Casman e t a1 (1963), meat products --

Page 9: Microbiological Problems Involved In Packaged Meats

48 Fig. 4. Comparison of water a c t i v i t y values fo r various meats with those l imit ing the germination or growth of microorganisms.

D i s t i l l ed water

Fresh meat

Frankfurter

Sausage

Sliced pressed ham Salami Sliced bacon

Cured pork Fermented sausage

Smoked pork

Fermented sausage - with high salt content

1.0- (lowest aw permitting growth i n a r t i f i c i a l media)

Slime production

Bacillus mycoides

Clostridium botulinum (germination) Pseudomonas (growth) Bacillus cereus (germination)

Achromobacter (growth)

- 0.95 Salmonella newport, Bacil lus s u b t i l i s Bacil lus cereus (growth) Clostridium botulinum (growth)

Sarcina sp.

Micrococcus roseus - 0.90 Staphylococcus aureus (anaerobic)

Lower growth l imi t f o r several yeasts

Staphylococcus aureus (aerobic) Aspergillus niger

- 0.85

Aspergillus glaucus

- 0.80 Xeromyces

(From Hansen & Riemann, 1962; a l so data from Scott, 1957)

Page 10: Microbiological Problems Involved In Packaged Meats

49.

I n conclusion, t h e length of storage l i f e expected f o r f resh or cured meats w i l l d i r e c t l y r e f l e c t t he san i ta t ion pract iced during handling, packaging and storage. qua l i t y of both products, but t h i s safeguard alone i s insu f f i c i en t t o prevent undesired bac ter io logica l and chemical changes. ment of air by C02 may have salutary act ion f o r cured meats but t he e f f ec t of water a c t i v i t y i s probably of more importance. Since such meats are r e l a t i v e l y f r e e of microorganisms immediately a f t e r cooking, t h e human fac to r i s of con- siderable consequence. appropriate f i l m s , packaging techniques, and storage temperatures; it should be possible t o extend the safe storage l i f e of cured meats. It j s advocated t h a t f r e sh meats be kept a t as low temperature and held f o r as short a time as possible .

Adequate r e f r ige ra t ion w i l l prolong the keeping

Evacuation and the replace-

With proper san i ta ry precautions and the use of

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NEIL WEBB: ....... i n introduction of Dr. H. E. Hall, who has prepared a paper for the group. -- A br i e f background on Dr. Hall, he spent 5 years i n the U. S. Army i n Cl in ica l bacteriology and from there he moved t o Boston City Hospital, a divis ion of Hartford University, working with Dr. Nax Finland. He came South t o Kentucky where he f inished h i s academic work Ph D i n 1955 and worked i n bac te r i a l a l l e r g i e s and as a research associate a t the University of Kentucky. laboratory technician i n Akron, Ohio working on c l i n i c a l mycology and bacteriology. After joining the Taft Center f o r sometime, he i s Acting Chief of the Food Microbiological Section a t the Robert A. T a f t Sanitary Engineering Center, Cincinnati, Ohio. It i s a pr iv i lege t o present Dr. H a l l .

He l a t e r worked a s a pr iva te

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