microcore upgrade kit installation guide tm fixture: flex ... · 4x a84104 wshr-no. 10 lk ext tooth...

MicroCore Upgrade Kit Installation GuideFixture: FLEX- Fixed Arm (HID to LED)

A R C H I T E C T U R A L A R E A L I G H T I N G

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TM

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16555 East Gale AvenueCity of Industry, CA 91745626.968.5666

REV.DOCUMENT NO.

93046643 B

!WARNING: Fixtures must be grounded in accordance with local codes or the National Electrical

Code. Failure to do so may result in serious personal injury.

MAINTENANCE: A regularly scheduled maintenance program should be established to retain optimum lightoutput and reduce heat retention. Dusting with a soft, clean, dry cloth is normally sufficient for the optics.

CAUTION: All wiring must be done by a qualified electrician. KEEP THIS SHEET FOR FUTURE REFERENCE.

ITEM # QTY PART # DESCRIPTION1 1 - FLEX MICROCORE 56LED OPTICAL ARRAY2 1 - FLEX MICROCORE 56LED DRIVER ASSEMBLY (FIXED ARM)3 1 93046670 CNDT HRNS 10-CNDCTOR-52 1/4in OAL4 4 93044354 BRKT-MNT-56LED-FLEX5 10 A84346 SCR-10-24X5/8 PHH PHMS SS6 4 A84104 WSHR-No. 10 LK EXT TOOTH SS7 1 82246 GASKET MOLDED GROMMET (10 HOLE)8 1 A74034-12 WIRE-14GA LEAD 12in GRND SF29 1 A84409 SCR-8-32 GROUND-DEROSA No. B62810 1 93046629 BRKT-DRIVER SPPRT FA-56LED-FLEX11 3 93035846 CONN-WAGO 2-WIRE 222-41212 1 93046643 INTS-(FLEX-56LED) UPGRADE-FIXED ARM

54 976

2

108

UPGRADE KIT CONTENTS

12

11

1 2 3



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REV.DOCUMENT NO.

93046643 B

1. REMOVE EXISTING REFLECTOR ASSEMBLY

2. REMOVE EXISTING BALLAST

1. OPEN LOWER HALF OF THE HOUSINGBY INSERTING FINGERS INTO SLOTSAND PULLING BOTH LATCHES BACKSIMULTANEOUSLY. (FIG. 1-1)/(FIG. 1-1A)

2. REMOVE AND DISCONNECT EXISTINGINSTALLED REFELECTOR ASSEMBLY, INADDITION TO ANY BRACKETS ANDHARDWARE SO THAT (4) BOSSPOSITIONS REMAIN UNOBSTRUCTED.(FIG. 1-2)

1. LOOSEN AND SAVE (2) 1/4-20X1 1/4" SOCKET CAP SCREWS LOCATED ON THE CAST BALLASTHOUSING DOOR TO ACCESS EXISTING BALLAST ASSEMBLY. (FIG. 2-1)

2. UNDO AND SAVE NUT REMOVE EXISTING BALLAST ASSEMBLY AND DISCARD. COMPLETELYREMOVE ALL GROUND/BOND CONNECTIONS THAT ARE ATTACHED TO THE CASTING. (FIG. 2-2)

(NEW CONNECTIONS WILL BE MADE DURING THE UPGRADE PROCESS)

FIG. 1-1A

FIG. 1-2

FIG. 2-1

TURN OFF ALL POWER TOTHE UNIT AND TAKE PROPER

SAFETY PRECAUTION.!

FIG. 1-1

FIG. 2-1A FIG. 2-2



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REV.DOCUMENT NO.

93046643 B

3.

4X A84104 WSHR-No. 10 LK EXT TOOTH SS

4X A84346 SCR-10-24x5/8 PHH PHMS SS

1. INSTALL LED MOUNTING BRACKETS TO UNDERSIDE OF TOP HOUSINGAT (4) BOSS POSITIONS. (FIG. 3-1; FIG. 3-1A)

4X 93044354 BRKT-MNT-56LED-FLEX

INSTALL LED MOUNTING BRACKETS

4. REMOVE EXISTING CONDUIT ASSEMBLY

FIG. 4-1

1. REMOVE ALL EXISTING WIRE, GROUND/BONDCONNECTIONS THAT ARE MADE TO THE FIXTUREHOUSING AND DISCARD. (FIG. 4-1)

2. REMOVE AND DISCARD EXISTING STEELBRAIDED CONDUIT ASSEMBLY ON THE FIXTUREHOUSING AND BALLAST HOUSING SIDE WITH A11/16 WRENCH. (FIG. 4-2A)/(FIG. 4-2B)

FIG. 4-2

FIG. 3-1A

FIG. 3-1

FIG. 4-2B



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REV.DOCUMENT NO.

93046643 B

5. INSTALL 10-CONDUCTOR CONDUIT ASSEMBLY

1. WITHIN THE FIXTURE HOUSING, REMOVE ANDDISCARD THE EXISTING WIREWAY GROMMET.REPLACE WITH PROVIDED 10-HOLE WIREWAYGROMMET (82246).(FIG. 5-1)

FIG. 5-2

FIG. 5-3 FIG. 5-4

FIG. 5-1

82246 GASKET MOLDEDGROMMET (10 HOLE)

2. USE PROVIDED CONDUIT ASSY-10GA STEEL BRAIDEDCABLE. FEED STRANDED BUNDLE OF WIRES INTO FIXTUREHOUSING AND BALLAST COMPARTMENT OPENING.(FIG. 5-2)

3. GUIDE EACH INDIVIDUAL WIRETHROUGH A SINGLE OPENING OF THE10-HOLE WIREWAY GROMMET.(FIG. 5-3)

4. TIGHTEN EACH END OF THE CORD GRIPFITTING ON THE FIXTURE HOUSING OPENINGAND BALLAST COMPARTMENT OPENING.(FIG. 5-4)



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REV.DOCUMENT NO.

93046643 B

7. INSTALL MICROCORE LED ARRAY1. ESTABLISH CONNECTION TOTHE MICROCORE LED ARRAYVIA THE QUICK DISCONNECTS.

2. DETERMINE STREET SIDEAND ALIGN WITH OPTICALARRAY DIRECTIONACCORDINGLY. LOOK FORLIGHT PATTERN LABEL (FIG.7-1A) OR NOTCH ON OPTICALARRAY (FIG. 7-1B) FOR LEDDIRECTION.

3. INSTALL MICROCORE LEDARRAY VIA PROVIDED (4) 10-24x 5/8 SCREWS (A84346) TO THELED MOUNTING BRAKETS AT 4POSITIONS. (FIG. 7-2)

FIG. 7-2

FIG. 7-1

FIG. 7-1A FIG. 7-1B

4X A84346SCR-10-24X5/8 PHH PHMS SS

ESTABLISH CONNECTIONS WITH PROVIDED WIRE HARNESSESTO THE FIXTURE HEAD (FIG. 6-1) AND DRIVER COMPARTMENT(FIG. 6-2) BY PAIRING UP EACH RESPECTIVE COLOR TO ONEANOTHER (I.E.: BLUE TO BLUE, RED TO RED, ETC.) VIA THEATTACHED LEVER LOCK CONNECTORS.

6. ATTACH WIRE HARNESSES

2. ATTACH DRIVER HARNESS CABLE WITHINTHE DRIVER COMPARTMENT.

FIG. 6-1

FIG. 6-2

1. ATTACH FIXTURE HARNESS CABLEWITHIN THE FIXTURE HEAD.

FIXTURE HEAD

DRIVER COMPARTMENT HEAD



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REV.DOCUMENT NO.

93046643 B

9. INCOMING PRIMARY SIDE WIRING/GROUND CONNECTION

FLEX FIXTURES WITH MICROCORE LED DO NOTREQUIRE A FLAT GLASS LENS.(IDEAL FOR HIGHEST LUMENOUTPUT)

IF A LENS IS DESIRED,MICROCORE LED REQUIRESTHE LENS TO BE OF FULLAPERTURE.

NOTE: SOME EXISTINGFIXTURES MAY HAVE ALENS WITH A REDUCEDAPERTURE AND WILLNEED TO BE REMOVED.(FIG. 8-1)/(FIG. 8-2)

!

1. REMOVE AND DISCARD (8) LENS CLIPSTHAT HOLD FLAT GLASS LENS TO LOWERHOUSING OF THE FIXTURE. (FIG. 8-1A).

2. REMOVE FLAT GLASS LENS ALONG WITHEDGE GASKET AND DISCARD.

3. CLOSE LOWER HALF OF FIXTURE HOUSING.

8. **LENS ASSEMBLY

FIG. 8-1 FIG. 8-2

1. REMOVE (8) LENS CLIPS THAT HOLDREDUCED APERTURE FLAT GLASSLENS TO LOWER HOUSING OF THEFIXTURE. (FIG. 8-1A).

2. REMOVE FLAT GLASS LENS WITHREDUCED APERTURE AND REPLACEWITH FULL APERTURE LENS. REAPPLY(8) LENS CLIPS AND CLOSE LOWERHALF OF FIXTURE HOUSING.

OR

1. ATTACH PROVIDED GREEN FLYING LEAD WITH RINGTERMINAL (A74034) AND PROVIDED GREEN 8/32 GROUNDSCREW (A84409) ALONG WITH GREEN TERMINAL RINGLEAD FROM LED DRIVER ASSYEMBLY TO BOSS "A" ONINSIDE OF CAST BALLAST HOUSING. (FIG. 9-1)/(FIG. 9-2)

2. ESTABLISH WIRE CONNECTIONS ON INCOMINGPRIMARY SIDE BETWEEN THE BLACK, WHITE, AND GREENLEADS THAT WILL CONNECT TO THE LED DRIVERASSEMBLY WITH PROVIDED LVERL LOCK CONNECTORSQTY (3) 93035846. (FIG. 9-2)

CONNECTION TO LEDDRIVER ASSEMBLY

WHITEGREEN

BLACK

WHITE

INCOMING POWER LEADS

BLACK

A

NOTE: REFER TO WIRING DIAGRAM FOR REFERENCE.!

GREEN

FIG. 9-2

A

FIG. 9-2

A84409SCR-8-32 GROUND-DEROSA No. B628

A74034WIRE-14GA GRN A.F.STRND.SF-2

GROUND TO CAST BALLAST HOUSING

FIG. 9-1

93035846CONN-WAGO 2-WIRE 222-412



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REV.DOCUMENT NO.

93046643 B

10. wiHUBB CONFIGURED OPTION ONLY

MicroCore™ UPGRADE KITS CONFIGURED WITH wiHUBB® WIRELESS CONTROL SYSTEMS REQUIRE A THROUGH HOLE OPERTATIONTO BE MADE IN THE LOWER DOOR CASTING OF THE BALLAST COMPARTMENT TO MOUNT THE ARTICULATING ANTENNA.

®

THIS STEP IS ONLY REQUIRED WITH WiHUBB® CONFIGURED UPGRADE KITS!

1. DETACH AND FIRMLY SECURE THE LOWERCASTING DOOR.

2. MEASURE APPROXIMATELY 1.50" FROM THE TOPEDGE OF THE CASTING ON THE CENTER OF THEPART. (FIG. 10-2)

3. DRILL A 0.3125" (5/16")* THRU HOLE OPENING TOMOUNT THE ARTICULATING ANTENNA. (FIG. 10-2)

FIG. 10-1

ANTENNA

CABLE

NUT

STAR WASHER

RUBBER WASHER

BULKHEAD

* PROVIDED BY OTHERS

4. ATTACH wiHUBB ADUSTABLE ANTENNAASSEMBLY TO LOWER CASTING DOOR.(FIG. 10-3/FIG. 10-3B)

5. ENSURE THAT THE CABLE IS SECURED TOTHE BULK HEAD CONNECTOR AT THE LOWERDOOR CASTING AND ON THE IFM MODULELOCATED ON THE LED DRIVER ASSEMBLY.(FIG.10-4)

CASTING

FIG. 10-3 FIG. 10-3BFIG. 10-4

0.3125" (5/16")

1.50"

FIG. 10-2

NOTE: POSITION THE ANGLE OF THE ANTENNAVERTICALLY FOR OPTIMAL SIGNAL STRENGTH.!

wiHUBB IN FIXTURE MODULE (IFM)

®

®



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REV.DOCUMENT NO.

93046643 B

11. INSTALL LED DRIVER ASSEMBLY

1. INSTALL PROVIDED LED SUPPORT MOUNTINGBRACKET (93046629) TO INSIDE OF CAST BALLASTCOMPARTMENT WITH PREVIOUSLY SAVED HEXNUTS, WASHERS OVER SET SCREWS ANDTIGHTLY SECURE. (FIG. 11-1)

2. MOUNT LED DRIVER ASSEMBLY TO LEDSUPPORT MOUTING BRACKET WITH THEPROVIDED 10-24 5/8 SCREWS (A84346) AT 2POSITIONS. (FIG. 11-2A)

3. ESTABLISH CONNECTIONS BETWEEN LEDDRIVER ASSEMBLY AND QUICK DISCONNECTS TO10-CONDUCTOR WIRE ASSEMBLY.

4. ESTABLISH CONNECTION TO INCOMING POWERVIA QUICK DISCONNECT.

5. REATTACH CAST BALLAST HOUSING DOOR WITHPREVIOUSLY SAVED (2) 1/4-20X1 1/4" SOCKET CAPSCREWS (FIG. 11-3)

6. RESTORE POWER AND CHECK FOR OPERATION.

7. INSTALLATION COMPLETE.

FIG. 11-1 FIG. 11-2 FIG. 11-2A

FIG. 11-3


93046629 BRKT-DRIVER SPPRT FA-56LED-FLEX



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REV.DOCUMENT NO.

93046643 B

GROUND TO CASTBALLAST HOUSING

BLACK

GREEN

WHITE

INCOMING POWER

CDNT ASSY 10-CNDCTR

PURPLE

RED

WHITE

ORANGE

BROWN

GRAY

BLACK

BLUE

YELLOW

GREEN

PURPLE

RED

WHITE

ORANGE

BROWN

GRAY

BLACK

BLUE

YELLOW

GREEN

3X 93035846CONN-WAGO

2-WI RE 222-412

A84409SCR-8-32 GROUNDDEROSA No. B628

BLACK

GREEN

WHITE

LED DRIVERASSEMBLY

CDNT ASSY 10-CNDCTR

MicroCore™ LED ARRAY

PURPLE

RED

WHITE

ORANGE

BROWN

GRAY

BLACK

BLUE

YELLOW

GREEN

PURPLE

RED

WHITE

ORANGE

BROWN

GRAY

BLACK

BLUE

YELLOW

GREEN

FLEX MicroCore 56LED WIRING DIAGRAMTM

FIXTURE HARNESS

DRIVER HARNESS

DRIVER ASSEMBLY

FIXTURE ASSEMBLY

MicroCore Upgrade Kit Installation GuideFixture: FLEX- Post Top Mount (HID to LED)


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TM

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REV.DOCUMENT NO.

93046641 B






ITEM # QTY PART # DESCRIPTION1 1 - FLEX MICROCORE 56LED OPTICAL ARRAY2 1 - FLEX MICROCORE 56LED DRIVER ASSEMBLY (POST TOP)3 1 93046670-1 CNDT HRNS 10-CNDCTOR-57 1/4in OAL4 4 93044354 BRKT-MNT-56LED-FLEX5 8 A84346 SCR-10-24X5/8 PHH PHMS SS6 4 A84104 WSHR-No. 10 LK EXT TOOTH SS7 1 82246 GASKET MOLDED GROMMET (10 HOLE)8 1 A74034-12 WIRE-14GA LEAD 12in GRND SF29 1 A84409 SCR-8-32 GROUND-DEROSA No. B62810 3 A84235 SCR-8-32x5/16 PHH PH TYPE F SS11 1 93046646 PLT-WIHUBB POST TOP-FLEX-LK12 3 93035846 CONN-WAGO 2-WIRE 222-41213 1 93046641 INTS-(FLEX-56LED) UPGRADE-POST TOP MNT

54 9

1

13

76

2

10

3

8 11

12

FOR USE WITH WiHUBB®CONFIGURED UPGRADE KITS ONLY



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REV.DOCUMENT NO.

93046641 B


2. REMOVE EXISTING BALLAST


2. REMOVE AND DISCONNECT EXISTINGINSTALLED REFELECTOR ASSEMBLY, INADDITION TO ANY BRACKETS ANDHARDWARE SO THAT (4) BOSSESREMAIN UNOBSTRUCTED. (FIG. 1-2)

1. LOOSEN AND SAVE (2)1/4-20X1 1/4" SOCKET CAPSCREWS LOCATED ON THECAST BALLAST HOUSING DOORTO ACCESS EXISTING BALLASTASSEMBLY. (FIG. 2-1)

2. REMOVE EXISTING BALLASTASSEMBLY AND DISCARD.COMPLETELY REMOVE ALLGROUND/BOND CONNECTIONSTHAT ARE ATTACHED TO THECASTING. (FIG. 2-2)

(NEW CONNECTIONS WILL BEMADE DURING THE UPGRADEPROCESS)

FIG. 1-1A

FIG. 1-2

FIG. 2-1

FIG. 2-2

FIG. 1-1


SAFETY PRECAUTION.!



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REV.DOCUMENT NO.

93046641 B

3.






2. REMOVE AND DISCARD EXISTING STEELBRAIDED CONDUIT ASSEMBLY ON THE FIXTUREHOUSING AND BALLAST HOUSING SIDE WITH A11/16 WRENCH. (FIG. 4-2A)/(FIG. 4-2B)


FIG. 4-1


FIG. 4-2

FIG. 4-2B

FIG. 4-2A

FIG. 3-1A

FIG. 3-1



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REV.DOCUMENT NO.

93046641 B


2. USE PROVIDED CONDUIT ASSY-10GA STEELBRAIDED CABLE. FEED STRANDED BUNDLE OFWIRES INTO FIXTURE HOUSING OPENING.(FIG. 5-2)

1. WITHIN THE FIXTURE HOUSING,REMOVE AND DISCARD THEEXISTING WIREWAY GROMMET.REPLACE WITH PROVIDED 10-HOLEWIREWAY GROMMET (82246).(FIG. 5-1)

FIG. 5-2 FIG. 5-2B

4. INSERT THE OTHER END OF THE CONDUIT ASSY-10GA STEEL BRAIDED STRANEDWIRE BUNDLE INTO THE BALLAST COMPARTMENT OPENING. (FIG. 5-4/FIG. 5-4B)

3. GUIDE EACH INDIVIDUAL WIRETHROUGH A SINGLE OPENING OF THE10-HOLE WIREWAY GROMMET. (FIG.5-2B)

FIG. 5-4 FIG. 5-5

5. TIGHTEN EACH END OF THE CORDGRIP FITTING ON THE FIXTUREHOUSING OPENING AND BALLASTCOMPARTMENT OPENING.(FIG. 5-5)

FIG. 5-1


FIG. 5-4B




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REV.DOCUMENT NO.

93046641 B



7. INSTALL MICROCORE LED ARRAY

FIG. 6-1

FIG. 6-2

FIG. 7-2

FIG. 7-1

FIG. 7-1A FIG. 7-1B

1. ESTABLISH CONNECTION TOTHE MICROCORE LED ARRAYVIA THE QUICK DISCONNECTS.


3. INSTALL MICROCORE LEDARRAY VIA PROVIDED (4) 10-24x 5/8 SCREWS (A84346) TO THELED MOUNTING BRAKETS AT 4POSITIONS. (FIG. 7-2) 4X A84346

SCR-10-24X5/8 PHH PHMS SS


FIXTURE HEAD

DRIVER COMPARTMENT



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REV.DOCUMENT NO.

93046641 B





!

1. REMOVE (8) LENS CLIPS THAT HOLD FLATGLASS LENS TO LOWER HOUSING OF THEFIXTURE. (FIG. 8-1A).


3. CLOSE LOWER HALF OF FIXTUREHOUSING.

8. **LENS ASSEMBLY

FIG. 8-1 FIG. 8-2

1. REMOVE FLAT GLASS LENS WITHREDUCED APERTURE AND REPLACEWITH FULL APERTURE LENS.


OR

1. ESTABLISH WIRE CONNECTIONS ON INCOMING PRIMARY SIDE BETWEENTHE BLACK, WHITE, AND GREEN LEADS THAT WILL CONNECT ONTO THE LEDDRIVER ASSEMBLY WITH PROVIDED LEVER LOCK CONNECTORS (3X93035846). (FIG. 9-1)/(FIG. 9-2)


WHITE

GREEN

BLACK

WHITE


BLACKA

NOTE: REFER TO WIRINGDIAGRAM FOR REFERENCE.!

GROUND TO BALLAST CASTING

GREEN

A

FIG. 9-2FIG. 9-1

A74034WIRE-14GA GRN

A.F.STRND.SF-2


93035846CONN-WAGO 2-WIRE 222-412

2. ENSURE THAT THE GREEN FLYING LEAD WITH ARING TERMINALS IS GROUNDED TO BOSS "A" ON THEBALLAST CASTING. (FIG. 9-1)/(FIG. 9-2)



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REV.DOCUMENT NO.

93046641 B

10. WiHUBB CONFIGURED OPTION ONLY

MicroCore™ UPGRADE KITS CONFIGURED WITH WiHUBB® WIRELESS CONTROL SYSTEMS REQUIRE ATHROUGH HOLE OPERTATION TO BE MADE IN THE LOWER DOOR CASTING OF THE BALLASTCOMPARTMENT TO PROVIDE CLEARANCE FOR THE ANTENNA.

1. REMOVE LOWER DOOR CASTING OF THEBALLAST COMPARTMENT (FIG. 10-1)

FIG. 10-1 FIG. 10-2

2. FIRMLY SECURE LOWER CASTING DOOR.3. PLACE SHEET METAL TEMPLATE ONTO FACE OF LOWER CASTING DOOR TOLOCATE HOLE POSITION. (FIG. 10-2)

4. MARK CENTER OF HOLE OPENING ANDDRILL A PILOT HOLE WITH A 0.125''* DRILL BIT.(FIG. 10-3A)

FIG. 10-3A FIG. 10-3B

6. REMOVE SHEET METAL TEMPLATE.

7. USE A 0.500"* DRILL BIT TO OPEN PILOT HOLE TOALLOW CLEAREANCE FOR THE ANTENNA.(FIG. 10-3B)

®

0.500" DRILL BIT*0.125" DRILL BIT*

93046646PLT-WIHUBBPOST TOP-FLEX-LK





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REV.DOCUMENT NO.

93046641 B


1. MOUNT LED DRIVER ASSEMBLY TO LOWER CAST BALLAST HOUSING DOOR WITHPROVIDED 8-32 x 5/16 SCREWS (A84235) SCREWS AT 3 BOSS POSITIONS. (FIG. 11-1)

2. ESTABLISH CONNECTIONS BETWEEN LED DRIVER ASSEMBLY AND QUICKDISCONNECTS FROM 10-CONDUCTOR WIRE ASSEMBLY.

3. ESTABLISH CONNECTION TO INCOMING POWER VIA QUICK DISCONNECT.

4. CLOSE CAST DOOR AND TIGHTEN PREVIOUSLY SAVED (2) 1/4-20 X 1 1/4" SOCKET CAPSCREWS. (FIG. 11-2)

5. RESTORE POWER AND CHECK FOR OPERATION.


CONNECTION TOINCOMING POWER

CONNECTION TO10-CONDUCTORCONNECTORS

FIG. 11-1 FIG. 11-2

3X A84235 SCR-8-32x5/16 PHH PH TYPE F SS



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REV.DOCUMENT NO.

93046641 B


BLACK

GREEN

WHITE

LED DRIVER ASSEMBLY

BLACK

GREEN

WHITE

INCOMING POWER

CDNT ASSY 10-CNDCTR

PURPLE

RED

WHITE

ORANGE

BROWN

GRAY

BLACK

BLUE

YELLOW

GREEN

PURPLE

RED

WHITE

ORANGE

BROWN

GRAY

BLACK

BLUE

YELLOW

GREEN


2-WI RE 222-412


CDNT ASSY 10-CNDCTR


PURPLE

RED

WHITE

ORANGE

BROWN

GRAY

BLACK

BLUE

YELLOW

GREEN

PURPLE

RED

WHITE

ORANGE

BROWN

GRAY

BLACK

BLUE

YELLOW

GREEN


FIXTURE HARNESS

DRIVER HARNESS

DRIVER ASSEMBLY

FIXTURE ASSEMBLY


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REV.DOCUMENT NO.

93046642 B

MicroCore Upgrade Kit Installation GuideFixture: FLEX- Wall Mount (HID to LED)






ITEM # QTY PART # DESCRIPTION1 1 - FLEX MICROCORE 56LED OPTICAL ARRAY2 1 - FLEX MICROCORE 56LED DRIVER ASSEMBLY (WALL MOUNT)3 1 93046670-* CNDT HRNS 10-CNDCTOR4 4 93044354 BRKT-MNT-56LED-FLEX5 8 A84346 SCR-10-24X5/8 PHH PHMS SS6 4 A84104 WSHR-No. 10 LK EXT TOOTH SS7 1 82246 GASKET MOLDED GROMMET (10 HOLE)8 1 A74034-12 WIRE-14GA LEAD 12in GRND SF29 1 A84409 SCR-8-32 GROUND-DEROSA No. B62810 2 A84235 SCR-8-32x5/16 PHH PH TYPE F SS11 1 A84037 NUT-8-32 HEX SS KB12 1 A84113 SCR-1/4-20x3/8 PHH PHMS SS13 1 93046647 PLT-WIHUBB WALL MNT-FLEX-LK14 3 93035846 CONN-WAGO 2-WIRE 222-41215 1 93046642 INTS-(FLEX-56LED) UPGRADE-WALL MNT

54 9

1

76

2

11

3

8 1210

15

1413

FOR USE WITH WiHUBB®CONFIGURED UPGRADE KITS ONLY


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REV.DOCUMENT NO.

93046642 B


2.

1. LOOSEN AND SAVE QTY (2) 1/4-20X .812" SOCKET CAP SCREWS, "A", LOCATEDON THE CAST COVER BALLAST HOUSING. (FIG. 2-1)

2. OPEN BALLAST DOOR TO ACCESS AND DISCONNECT EXISTING BALLASTASSEMBLY. (FIG.2-2)

3. UNHINGE CAST DOOR TO REMOVE BALLAST ASSEMBLY.

4. REMOVE ALL GROUND/BONDCONNECTIONS THAT ARE ATTACHEDTO THE CASTING. (FIG. 2-3)

(NEW CONNECTIONS WILL BE MADEDURING THE UPGRADE PROCESS)

REMOVE EXISTING BALLAST

A

FIG. 1-2FIG. 1-1


3. REMOVE AND DISCONNECT EXISTINGINSTALLED REFELECTOR ASSEMBLY, INADDITION TO ANY BRACKETS ANDHARDWARE SO THAT (4) BOSSESREMAIN UNOBSTRUCTED. (FIG. 1-2)


SAFETY PRECAUTION.!


FIG. 2-1 FIG. 2-2 FIG. 2-3


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REV.DOCUMENT NO.

93046642 B


2. REMOVE EXISTING STEEL BRAIDED CONDUITASSEMBLY ON THE FIXTURE HOUSING ANDBALLAST SIDE WITH A 11/16 WRENCH.(FIG. 4-2A)/(FIG. 4-2B)

FIG. 4-2

FIG. 4-2B

FIG. 4-2A

3.






FIG. 3-1A

FIG. 3-1


FIG. 4-1



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REV.DOCUMENT NO.

93046642 B



1. WITHIN THE FIXTURE HOUSING,REMOVE AND DISCARD THEEXISTING WIREWAY GROMMET.REPLACE WITH PROVIDED 10-HOLEWIREWAY GROMMET (82246).(FIG. 5-1)

FIG. 5-1


2. USE PROVIDED CONDUIT ASSY-10GA STEELBRAIDED CABLE. FEED STRANDED BUNDLE OFWIRES INTO FIXTURE HOUSING OPENING.(FIG. 5-2)

FIG. 5-2 FIG. 5-2B

3. GUIDE EACH INDIVIDUAL WIRETHROUGH A SINGLE OPENING OF THE10-HOLE WIREWAY GROMMET.(FIG. 5-2B)

4. INSERT THE OTHER END OF THE CONDUIT ASSY-10GA STEEL BRAIDEDSTRANED WIRE BUNDLE INTO THE BALLAST COMPARTMENT OPENING.(FIG. 5-4/FIG. 5-4B)

FIG. 5-4

5. TIGHTEN EACH END OF THE CORD GRIPFITTING ON THE FIXTURE HOUSING OPENINGAND BALLAST COMPARTMENT OPENING.(FIG. 5-5)

FIG. 5-4B

FIG. 5-5


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REV.DOCUMENT NO.

93046642 B


7. INSTALL MICROCORE LED ARRAY1. ESTABLISH CONNECTION TOTHE MICROCORE LED ARRAYVIA THE QUICK DISCONNECTS.


3. INSTALL MICROCORE LEDARRAY VIA PROVIDED (4) 10-24x 5/8 SCREWS (A84346) TO THELED MOUNTING BRAKETS AT 4POSITIONS. (FIG. 7-2)

FIG. 7-2

FIG. 7-1

FIG. 7-1A FIG. 7-1B

4X A84346SCR-10-24X5/8 PHH PHMS SS




FIG. 6-1

FIG. 6-2


FIXTURE HEAD

DRIVER COMPARTMENT


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REV.DOCUMENT NO.

93046642 B


ADD GROUND CONNECTION




!

1. REMOVE (8) LENS CLIPS THAT HOLD FLATGLASS LENS TO LOWER HOUSING OF THEFIXTURE. (FIG. 8-1A).



8. **LENS ASSEMBLY

FIG. 8-1 FIG. 8-2

1. REMOVE FLAT GLASS LENS WITHREDUCED APERTURE AND REPLACEWITH FULL APERTURE LENS.


OR

9.1. ON THE CAST BALLAST HOUSING FACE, DRILLA 0.136" PILOT HOLE AND TAP FOR A #8-32SCREW AT APPROXIMATELY 1.00' FROM THEWIRE WAY OPENING TO ESTABLISH A PROVISIONFOR A GROUND SCREW. (FIG. 9-1)/(FIG. 9-1A)

FIG. 9-1 FIG. 9-1A

1.00


PAGE 7/9

TM

www.aal.net


REV.DOCUMENT NO.

93046642 B


10. WiHUBB CONFIGURED OPTION ONLY

MicroCore™ UPGRADE KITS CONFIGURED WITH WiHUBB® WIRELESS CONTROL SYSTEMS REQUIRE ATHROUGH HOLE OPERTATION TO BE MADE IN THE LOWER DOOR CASTING OF THE BALLASTCOMPARTMENT TO PROVIDE CLEARANCE FOR THE ANTENNA.

1. REMOVE DOOR CASTING OF THE BALLAST COMPARTMENT2. FIRMLY SECURE LOWER CASTING DOOR.3. PLACE SHEET METAL TEMPLATE ONTO FACE OF LOWER CASTINGDOOR TO LOCATE HOLE POSITION. (FIG. 10-1)

FIG. 10-1 FIG. 10-2

6. REMOVE SHEET METAL TEMPLATE. USE A 0.500"* DRILL BIT TOOPEN PILOT HOLE TO ALLOW CLEAREANCE FOR THE ANTENNA.(FIG. 10-3/FIG. 10-3B)

®



93046647PLT-WIHUBB WALL MNT-FLEX-LK

0.125" DRILL BIT*

FIG. 10-3

FIG. 10-3B

0.500" DRILL BIT*

5. MARK CENTER OF HOLE OPENING AND DRILL APILOT HOLE WITH A 0.125''* DRILL BIT. (FIG. 10-3A)


PAGE 8/9

TM

www.aal.net


REV.DOCUMENT NO.

93046642 B


1. MOUNT AND SECURE THE LED DRIVER ASSEMBLY TO THE LOWERCAST DOOR HOUSING WITH THE PROVIDED QTY (2) 8-32 X 5/16(A84235) AND QTY (1) 1/4-20 X 3/8 SCREWS (A84113). (FIG. 12-1)

2. ESTABLISH CONNECTIONS BETWEEN LED DRIVER ASSEMBLY ANDQUICK DISCONNECTS FROM 10-CONDUCTOR WIRE ASSEMBLY.

CONNECTION TOINCOMING POWER

CONNECTION TO10-CONDUCTORCONNECTORS


A74034 WIRE-14GA GRN A.F.STRND.SF-2

A84037 NUT-8-32 HEX SS KB

A84409 SCR-8-32 GROUND-DEROSA No. B628

FIG. 11-2

BLACKWHITE

GREEN

GREEN

A

2X A84235 SCR-8-32x5/16 PHH PH TYPE F SS

A84113 SCR-1/4-20x3/8 PHH PHMS SS

FIG. 12-1

FIG. 12-2

3. ESTABLISH CONNECTION TOINCOMING POWER VIA QUICKDISCONNECT.

4. CLOSE CAST DOOR AND TIGHTENPREVIOUSLY SAVED QTY (2) 1/4-20X.812" SOCKET CAP SCREWS. (FIG. 12-2)

5. RESTORE POWER AND CHECK FOROPERATION.



WHITE

GREEN

BLACK

WHITE


BLACKA

REFER TO THE MICROCORE LED ASSEMBLY AND DRIVER ASSE MBLY TOCORRECTLY MATCH UP THE QUICK DISCONNECTS WITH THE C ORRECT WIRECOLOR.

NOTE: REFER TO WIRING DIAGRAM FOR REFERENCE.!

GROUND TO BALLAST CASTING

GREEN

FIG. 11-1

A74034WIRE-14GA GRN

A.F.STRND.SF-2


93035846CONN-WAGO 2-WIRE 222-412


1. ESTABLISH WIRE CONNECTIONS ON INCOMING PRIMARY SIDE BETWEEN THE BLACK, WHITE, AND GREEN LEADS THAT WILLCONNECT ONTO THE LED DRIVER ASSEMBLY WITH PROVIDED LEVER LOCK CONNECTORS (3X 93035846). (FIG. 10-1)/(FIG. 11-2)

2. ENSURE THAT THE GREEN FLYING LEAD WITH A RING TERMINALS IS GROUNDED TO BOSS "A" ON THE BALLAST CASTING.(FIG. 11-1)/(FIG. 11-2)


PAGE 9/9

TM

www.aal.net


REV.DOCUMENT NO.

93046642 B



BLACK

GREEN

WHITE

LED DRIVER ASSEMBLY

BLACK

GREEN

WHITE

INCOMING POWER

CDNT ASSY 10-CNDCTR

PURPLE

RED

WHITE

ORANGE

BROWN

GRAY

BLACK

BLUE

YELLOW

GREEN

PURPLE

RED

WHITE

ORANGE

BROWN

GRAY

BLACK

BLUE

YELLOW

GREEN


2-WI RE 222-412


CDNT ASSY 10-CNDCTR


PURPLE

RED

WHITE

ORANGE

BROWN

GRAY

BLACK

BLUE

YELLOW

GREEN

PURPLE

RED

WHITE

ORANGE

BROWN

GRAY

BLACK

BLUE

YELLOW

GREEN


FIXTURE HARNESS

DRIVER HARNESS

DRIVER ASSEMBLY

FIXTURE ASSEMBLY

A96264

SC4 / SC5

8/13/2010

INSTALLATION INSTRUCTIONSCATALOG NUMBER

PART NO.APPRVDDATE

DATE REV.

LC4 / LC5

16555 East Gale AvenueCity of Industry, CA 91745(626)968-5666

FIXTURE INSTALLATION

FIXTURE HEAD

SUPPLY).

FIXTURE TO POLE.

STAINLESS

SET SCREWS.

FITTER WITH (6)

2) ADJUST FIXTURE HEAD TO THE DESIRE

POSITION AND SECURE WITH (2)

BUTTON HEAD SCREWS.

3) MAKE WIRE CONNECTION FROM

SEE NOTE #5 & #6

TOP OF POLE SECURE

(2) BUTTON HEAD SCREWS

(NOTE: ASSEMBLY MUST BE

GROUNDED TO INCOMING

EQUIPMENT GROUND

1) TURN OFF POWER.

CURVED ARMS

4) SLIP FITTER OVER

WIRE CONNECTORS (BY OTHERS)

SEE NOTE #7 THRU #9

5) TO INSTALL LAMP, INSERT FINGERS INTO SLOTS

6) OPEN THE BOTTOM HALF HOUSING AND INSTALL PROPER

(6) STAINLESS SET SCREWS

LAMP INSTALLATION

AND PULL BOTH LATCHES BACK SIMULTANEOUSLY.

LAMP (BY OTHERS). CLOSE BOTTOM HALF HOUSING.

7) LOOSEN BOTH SCREWS AND ALLOW

SERVICING BALLAST

BALLAST TRAY TO HANG DOWNWARD.8) SERVICE BALLAST.9) CLOSE BALLAST TRAY AND SCREW BACK ON TO THE UPPER HOUSING.

A96265

SS4 / SS5

8/13/2010


PART NO.APPRVDDATE

DATE REV.

LS4 / LS5


SEE NOTE #5 & #6

FIXTUREHEAD

1) TURN OFF POWER.

SECURE FITTER

POLE AND

OVER TOP OF

(NOTE: ASSEMBLY


FIXTURE TO POLE.

4) SLIP FITTER

GROUND SUPPLY).

SET SCREWS.

WITH (6) STAINLESS

INCOMING EQUIPMENT

MUST BE GROUNDED TO

3) MAKE WIRE CONNECTION FROM

(2) BUTTONHEAD SCREWS

AND SECURE WITH (2) BUTTON HEAD SCREWS.

SERVICING BALLAST


LAMP (BY OTHERS). CLOSE BOTTOM HALF HOUSING.


LAMP INSTALLATION

SEE NOTE #7 THRU #9

STRAIGHT ARMS





BACK ON TO THE UPPER HOUSING.

9) CLOSE BALLAST TRAY AND SCREW

8) SERVICE BALLAST.

BALLAST TRAY TO HANG DOWNWARD.

2) ADJUST FIXTURE HEAD TO THE DESIRE POSITION

A96266

WVSS / WSS / WLS

04/14/2008 A


PART NO.APPRVDDATE

DATE REV.

FIXTURE HEAD

SEE NOTE #10 & #11


BALLAST HOUSING MOUNTING DETAIL ORIENTATION

HOUSING WITH (2) SCREWS.

MOUNTING SURFACE

SILIC

ONE

9) APPLY CONTINUOUS BEAD OF SILICONE SEALANT ALL

AROUND BALLAST HOUSING AND MOUNTING SURFACE.

(SILICONE SUPPLIED BY OTHERS).

8) SECURE DOOR TO HOUSING BY TIGHTENING BOTH SCREWS.

LAMP INSTALLATION



1) DRILL BOLT HOLES AND WIREWAY IN ACCORD TO

THE SUPPLIED MOUNTING TEMPLATE.

2) TURN OFF POWER.

WALL MOUNT STRAIGHT ARMS

WIRE CONNECTORS(BY OTHERS)

J-BOX (BY OTHERS)

SEE NOTE #4 & #12 THRU #15

SUPPLIED BY OTHERS

13) LOOSEN BOTH SCREWS LOCATED BELOW BALLAST

HOUSING. ALLOW DOOR TO HANG DOWNWARD.

14) SERVICE BALLAST AS NEEDED.

15) CLOSE BALLAST TRAY AND SECURE ON THE

12) DISCONNECT ALL POWER .

SERVICING BALLAST

BOLTS & WASHERS

4) LOOSEN BOTH SCREWS LOCATED BELOW BALLAST HOUSING.

5) SECURE BALLAST HOUSING TO MOUNTING SURFACE

WITH APPROPRIATE HARDWARE (SUPPLIED BY OTHERS).

6) RE-INSTALL BALLAST TRAY AND CONNECT WIRE HARNESS.

7) MAKE WIRE CONNECTIONS FROM BALLAST HOUSING

TO INCOMING LINES FROM WALL. (NOTE: ASSEMBLY MUST BE

GROUNDED TO INCOMING EQUIPMENT GROUND SUPPLY).

ALLOW DOOR TO HANG DOWNWARD. DISCONNECT WIRE

HARNESS BETWEEN BALLAST AND FLEXIBLE CONDUIT.

REMOVE BALLAST TRAY.

SURE THE LATCHES SNAP BACK TO ITS ORIGINAL POSITION.



11) OPEN THE BOTTOM HALF HOUSING AND INSTALL PROPER LAMP (BY OTHERS). CLOSE BOTTOM HALF HOUSING, MAKE


1.03"

3.03"

2.046"

5.375"

1.079"

8.50"

3.25"

6.00"

3.54"

3.75"

WIREWAY

(4) O 0.531"

A

A

A


A96267

WSC & WLC

04/14/2008 A


PART NO.APPRVDDATE

DATE REV.


SEE NOTE #10 & #11

SERVICING BALLAST

SILIC

ONE

FIXTURE HEAD

ON THE HOUSING WITH (2) SCREWS.

15) CLOSE BALLAST TRAY AND SECURE

14) SERVICE BALLAST AS NEEDED.

HOUSING. ALLOW DOOR TO HANG DOWNWARD.

13) LOOSEN SCREWS LOCATED BELOW BALLAST

DETAIL ORIENTATIONBALLAST HOUSING MOUNTING

MOUNTING SURFACE

SEE NOTE #4 & #12 THRU #15

WIRE CONNECTORS

J-BOX (BY OTHERS)

(BY OTHERS)

(2) BUTTON

AROUND BALLAST HOUSING AND MOUNTING SURFACE.

9) APPLY CONTINUOUS BEAD OF SILICONE SEALANT ALL

GROUNDED TO IMCOMING EQUIPMENT GROUND SUPPLY).

TO INCOMING LINES FROM WALL. ( NOTE: ASSEMBLY MUST BE

7) MAKE WIRE CONNECTIONS FROM BALLAST HOUSING

6) RE-INSTALL BALLAST TRAY AND CONNECT WIRE HARNESS.

WITH APPROPRIATE HARDWARE (SUPPLIED BY OTHERS).

5) SECURE BALLAST HOUSING TO MOUNTING SURFACE

4) LOOSEN BOTH SCREWS LOCATED BELOW BALLAST HOUSING

2) TURN OFF POWER.

1) DRILL BOLT HOLES AND WIREWAY IN ACCORD TO THESUPPLIED MOUNTING TEMPLATE.



WALL MOUNT CURVED ARMS


12) DISCONNECT ALL POWER.

8) SECURE DOOR TO HOUSING BY TIGHTENING BOTH SCREWS.

REMOVE BALLAST TRAY.

HARNESS BETWEEN BALLAST AND FLEXIBLE CONDUIT.

ALLOW DOOR TO HANG DOWNWARD. DISCONNECT WIRE

(SILICONE SUPPLIED BY OTHERS).

LAMP INSTALLATION

LAMP (BY OTHERS). CLOSE BOTTOM HALF HOUSING, MAKE




SUPPLIED BY OTHERSBOLTS & WASHERS

SURE LATCHES SNAP BACK TO ITS ORIGINAL POSITION.

3.03"8.50"

6.00"

1.03"

(4) O 0.531"

WIREWAY

A

A

A

2.046"

5.375"

1.079"

3.54"

3.75"

A96268

TSC4 / TSC5

10/20/2005 A


PART NO.APPRVDDATE

DATE REV.



1) TURN OFF POWER.2) ADJUST FIXTURE HEAD TO THE DESIRE POSITION AND SECURE WITH (2) BUTTON HEAD SCREWS.3) MAKE WIRE CONNECTION FROM FIXTURE TO POLE. (NOTE: ASSEMBLY MUST BE GROUNDED TO INCOMING EQUIPMENT GROUND SUPPLY).4) SLIP FITTER OVER TOP OF POLE AND SECURE FITTER WITH (6) STAINLESS STEEL SET SCREWS.

LAMP INSTALLATION

5) TO INSTALL LAMP, INSERT FINGERS INTO SLOTS AND PULL BOTH LATCHES BACK SIMULTANEOUSLY.6) OPEN THE BOTTOM HALF HOUSING AND INSTALL PROPER LAMP (BY OTHERS). CLOSE BOTTOM HALF HOUSING.

SERVICING BALLAST

7) LOOSEN BOTH SCREWS AND ALLOW BALLAST TRAY TO HANG DOWNWARD.8) SERVICE BALLAST.9) CLOSE BALLAST TRAY AND SCREW BACK ON THE UPPER HOUSING.

LATCHESSEE NOTES #5 & #6

FIXTURE HEAD


SEE NOTES #7 THRU #9

BALLAST TRAY

(6) STAINLESS STEEL SCREWS


TWIN CURVED ARMS

A96269

TSS / TLS

10/20/2005 A


PART NO.APPRVDDATE

DATE REV.


2) TURN OFF POWER.


BEFORE PROCEEDING.

SERVICING BALLAST

9) SERVICE BALLAST.

(BY OTHERS). CLOSE

BOTTOM HALF HOUSING.

BACK SIMULTANEOUSLY.

LAMP INSTALLATION

4) MAKE WIRE CONNECTION FROM FIXTURE TO POLE.

(NOTE: ASSEMBLY MUST BE GROUNDED TO

5) SLIP FITTER OVER TOP OF POLE AND SECURE



INCOMING EQUIPMENT GROUND SUPPLY).

INSTRUCTION DRAWING #A96436

1) MUST FOLLOW INSTALLATION


BALLAST TRAY

SEE NOTE #6 & #7LATCHES

SEE NOTE #8 THRU #10


BACK ON TO THE UPPER HOUSING.


BALLAST TRAY TO HANG DOWNWARD.

10) CLOSE BALLAST TRAY AND SCREW

7) OPEN THE BOTTOM HALF HOUSING

FITTER WITH (6) STAINLESS SET SCREWS.

6) TO INSTALL LAMP, INSERT FINGERS INTO

SLOTS AND PULL BOTH LATCHES

AND INSTALL PROPER LAMP

FIXTURE HEAD


TWIN STRAIGHT ARMS

A96270

30° WVSS

8/13/2010


PART NO.APPRVDDATE

DATE REV.

WSS & WLS


BAL LAST HOUSING

(REFERENCE)

6

4

5

SHORT STRAIGHT ARM

FIGURE "A"

HOLE"1"HOLE"A" &

TO ROTATE FIXTURE 30°

NUMBERS ARE REFERENCE ONLY DO NOT APPEAR ON ACTUAL PARTS.

5) ADJUST FIXTURE HEAD TO THE DESIRE POSITION AND SECURE WITH

4) ALIGN MOUNTING PLATES HOLES WITH ARMS AND SECURE TO FITTER

(HOLE #1 SHOULD LINE-UP WITH HOLE "A" AND HOLE#4 WITH HOLE "B").

3) ADJUST ARMS UNTIL ASSEMBLY RESEMBLE "FIGURE "A"

2) REMOVE ALL (4) BUTTON HEAD SCREWS AND (2) MOUNTING PLATES.

BALLAST HOUSING

(2) MOUNTING PLATES


FIXTURE HEAD

(2) 1/4-20 BUTTON HEAD SCREWS.

1) TURN OFF POWER.

WITH (4) BUTTON HEAD SCREWS.

HOLE"4"HOLE"B" &

(2) 1/4-20 BUTTON HEAD SCREWS

2

3

1BA

A96271

SS4 / SS5


PART NO.APPRVDDATE

DATE REV.

LS4 / LS5


FIGURE "A"

HOLE "B" &HOLE "4"

HOLE "A" &HOLE "1"

FIXTURE HEAD

TO ROTATE FIXTURE 30°

SHORT STRAIGHT ARM

4

5

6

(REFERENCE)

4" FITTER

A B1

2

3

(REFERENCE)

(2) 1/4-20 BUTTON HEAD SCREWS


5) ADJUST FIXTURE HEAD TO THE DESIRE POSITION AND SECURE (2) 1/4-20 BUTTON HEAD SCREWS.

NUMBERS ARE REFERENCE ONLY DO NOT APPEAR ON ACTUAL PARTS.


(2) MOUNTING PLATES

FITTER (REFERENCE)

1) TURN OFF POWER.

2) REMOVE ALL (4) BUTTON HEAD SCREWS AND (2) MOUNTING PLATES.

3) ADJUST ARMS UNTIL ASSEMBLY RESEMBLE "FIGURE "A"

(HOLE #1 SHOULD LINE-UP WITH HOLE "A" AND HOLE #4 WITH HOLE "B").

4) ALIGN MOUNTING PLATES HOLES WITH ARMS AND SECURE TO FITTER

A96272

SC4XP / SC5XP

05/13/2002 A


PART NO.APPRVDDATE

DATE REV.

LC4XP / LC5XP


ASSEMBLY

EXTENSIONSTRUTARM

FITTER

EXTENSION POST

(2) EXTENSION RODS

CAST TOP

(2) SPACERS

(2) KNUCKLES

(3) 1/4-20 x 1/4"SET SCREWS

(REFERENCE)

SET SCREWS(4) 1/4-20 x 7/8"

SHOWN SLIPS OVER A 4" POLE

WITH AN EXTENDED POST

SHORT CURVED ARM

FINAL ASSEMBLY


OPENINGS

AND SECURE WITH (3) 1/4-20 x 1/4" SET SCREWS.

5) SLIP CAST TOP OVER EXTENSION POST ASSEMBLY

STRUT OPENINGS.

2) INSERT (2) EXTENSION RODS INTO EXTENSION

SECURE TO FITTER WITH (4) 1/4-20 x 7/8" SET SCREWS.

1) INSERT EXTENSION POST ASSEMBLY OVER FITTER AND

INSTALLATION STEPS:

DECORATIVE EXTENSION


4) SECURE KNUCKLES AND SPACERS TO THE CAST TOP

3) INSERT KNUCKLES INTO OPPOSITE END OF EXTENSION RODS.

A

A93273

SS4XP / SS5XP

05/13/2002 A


PART NO.APPRVDDATE

DATE REV.

LS4XP / LS5XP


SET SCREWS

CAST TOP

ARM

STRUT OPENINGS.

(2) EXTENSION RODS

(3) 1/4-20 x 1/4"

NOTE:

INSTALLA TIONS STEPS:

2) INSERT (2) EXTENSION RODS INTO EXTENSION

SECURE TO FITTER WITH (4) 1/4-20 x 7/8" SET SCREWS.

1) INSERT EXTENSION POST ASSEMBLY OVER FITTER AND

FOR 30° ANGLE MOUNTING PLEASE SEE DRAWING

ASSEMBLY AND SECURE WITH

5) SLIP CAST TOP OVER EXTENSION POST

CAST TOP WITH (2) BUTTON HEAD SCREWS.

4) SECURE KNUCKLES AND SPACERS TO THE

EXTENSION RODS.

(3) 1/4-20 x 1/4" SET SCREWS.

EXTENSION POSTASSEMBLY

SET SCREWS(4) 1/4-20 x 7/8"

HEAD SCREWS

(2) SPACERS

(2) KNUCKLES

(2) BUTTON

(REFERENCE)FITTER

# A96271, THEN FOLLOW ABOVE INSTRUCTIONS.

DECORATIVE EXTENSION

EXTENSION

OPENINGSSTRUT

3) INSERT KNUCKLES INTO OPPOSITE END OF

EXTENSION

HACK SAW(BY OTHERS)

ARM DESCRIPTION FOR 30° MOUNT ONLYCUT ROD LENGHT TO

FOR SHORT STRAIGHT ARMS (30")


21 3/4"

26 1/8"

A96274

WSSER / WLSER


PART NO.APPRVDDATE

DATE REV.


3.88"

4.76"

2.25"

(2) O .437"

BOLTS & WASHERSSUPPLIED BY OTHERS

CAST WALL POST TOP


(2) KNUCKLES

(2) EXTENSION RODS

EXTENSION ROD

HACK SAWBY OTHERS

EXTENSION STRUT OPENING

EXTENSION INSTALLATION

1) SECURE CAST WALL POST TOP TO WALL. USE TABLES BELOW FOR THE CORRECT MOUNTING HEIGHT AND EXTENSION RODS LENGHT.

2) INSERT BOTH EXTENSION RODS INTO EXTENSION STRUT OPENING.

3) INSERT BOTH KNUCKLES OVER THE OPPOSITE END OF THE EXTENSION RODS.

4) ALIGN KNUCKLE HOLES TO THE CAST WALL POST TOP AND SECURE WITH (2) BUTTON HEAD SCREWS.

CAST WALL POST TOPMOUNTING DETAIL

NOTE:

FOR 30° ANGLE MOUNTING PLEASE,SEE DWG. No. A96270, THEN FOLLOWABOVE INSTRUCTIONS.

ARM DESCRIPTION LENGTH "A"FOR 30° MOUNT ONLYCUT ROD LENGTH TO


FOR LONG STRAIGHT ARMS (37")

16 1/4"

15 1/4"

23 1/8"

28 3/4"

"A"

A96275

WSCER


PART NO.APPRVDDATE

DATE REV.


3.85"

4.76"

2.25"

(2) O .437"


CAST WALL POST TOP


(2) KNUCKLES

(2) EXTENSION RODS

15 1/2"

WALL (REF.)

49 1/4"

22 5/8"

EXTENSIONSTRUT

OPENING

EXTENSION INSTALLATION:

1) SECURE CAST WALL POST TOP TO WALL.

2) INSERT BOTH EXTENSION RODS INTO EXTENSION STRUT OPENINGS.

3) INSERT BOTH KNUCKLE OVER THE OPPOSITE END OF THE EXTENSION RODS.

4) ALIGN END RODS HOLES TO CAST POST TOP AND SECURE WITH (2) BUTTON HEAD SCREWS.

CAST WALL POST TOPMOUNTING DETAIL ORIENTATION

A96280

WLCER

8/13/2010


PART NO.APPRVDDATE

DATE REV.


3.88"

4.76"

2.25"

(2) O .437"


CAST WALL POST TOP


(2) KNUCKLE

(2) EXTENSION RODS

WALL (REF.)

29 1/2"

62"

35 3/4"

EXTENSION INSTALLATION:

1) SECURE CAST WALL POST TOP TO WALL.

2) INSERT BOTH EXTENSION RODS INTO EXTENSION STRUT OPENINGS.

3) INSERT BOTH KNUCKLE OVER THE OPPOSITE END OFF THE EXTENSION RODS.

4) ALIGN END RODS HOLES TO CAST POST TOP AND SECURE WITH (2) BUTTON HEAD SCREWS.

CAST WALL POST TOPMOUNTING DETAIL ORIENTATION

A96377

TLC4 / TLC5

8/13/2010


PART NO.APPRVDDATE

DATE REV.


FINAL MOUNTING CONFIGURATION

INSTALLATION STEPS:

1) ASSEMBLE ARMS TO FITTER AS SHOWN IN FIGURE "B".2) SCREW BOTH CONNECTORS TO FITTER AS SHOWN IN FIGURE "A".3) INSTALL CAP TO FITTER

FIGURE "A"

FIGURE "B"

FITTER

NOTE:

FOR FIXTURE INSTALLATION, LAMPINSTALLATION AND SERVICING BALLASTPLEASE SEE DRAWING #A96268.

A96442

FA4 / FA5

8/13/2010


PART NO.APPRVDDATE

DATE REV.


PLUGS

3.

4.

2.

1.

6.

5.

3.

2.

8.

1.

6.

7.

4.

1.

3.

2.

ASSEMBLYFIXTURE

(3) WIRECONNECTORS

(BY OTHERS)

INCOMINGSUPPLY WIRES

BALLASTBRACKET

LOCK NUT

CONNECTOR

COVER

ASSEMBLY

BOTTOM HALFHOUSING

AND LOCK NUT.

FIXED ARM

POLES BY OTHERS

TOP OF POLE

4.

(BY OTHERS)MOUNTING HOLE DETAIL

SERVICE COMPLETE.

WITH LOCK NUT AND WASHER.

BALLAST SERVICING:

TURN POWER OFF.

INSTALLATION COMPLETE.

TURN POWER OFF.

RE-LAMPING:

LAMP COMPARTMENT

HOLE 17/32" DIA.

(2) PLACESFOR 3/8"-16 THREADED INSERT

1"Ø WIREWAY HOLEDEBURR EDGES

INSTALLATION:

TO INSTALL LAMP, INSERT FINGERS INTO SLOTS AND PULL

OPEN THE BOTTOM HALF HOUSING AND INSTALLPROPER LAMP (BY OTHERS).

CLOSE BOTTOM HALF HOUSING.

INSTALLATION COMPLETE.

BOTH LATCHES BACK SIMULTANEOUSLY.

LATCH SLOTS FORFINGER ACCESS

MAKE WIRE CONNECTIONS FROM INCOMING SUPPLY TO FIXTURE ASS'Y.

SECURE HOUSING COVER WITH (2) 1/4-20 CAPTIVE SCREWS.

RE-ASSEMBLE BALLAST AND CONNECTORS, AND SECURE WITH WASHER

SECURE HOUSING COVER WITH (2) 1/4-20 CAPTIVE SCREWS.

BALLAST ASSEMBLY AND UNPLUG BOTH CONNECTORS. SERVICE BALLAST.

REMOVE BALLAST BRACKET LOCK NUT AND WASHER, CAREFULLY LOWER

REMOVE HOUSING COVER BY LOOSENING (2) 1/4-20 CAPTIVE SCREWS.

FIXTURE ASS'Y TO POLE WITH (2) 3/8-16 HEX BOLTS AND LOCK WASHERS.

REMOVE BALLAST BRACKET LOCK NUT AND WASHER, CAREFULLY LOWER

REMOVE HOUSING COVER BY LOOSENING (2) 1/4-20 CAPTIVE SCREWS.

BALLAST ASSEMBLY AND UNPLUG BOTH CONNECTORS. SET BALLAST ASIDE.

PULL INCOMING WIRE LEADS THROUGH WIRE WAY AND SECURE

(REF)

5. RECONNECT BOTH PLUGS AND SECURE BALLAST ASSEMBLY HOUSING

FIXED ARM MOUNTING (FA4/FA5)

HOUSING COVER(2) 1/4-20 CAPTIVE SCREWS

BALLAST ASSEMBLY(REFERENCE)

(2) 3/8-16 HEX BOLTS(2) SPLIT LOCK WASHERS.

AND WASHER

POLE BY AAL(FOR NON-AAL

POLE, SEE DETAILVIEW FOR POLE

BY OTHERS)

6.00"

6.00"

2.50"

93024058

FLEX

A


PART NO.APPRVDDATE

DATE REV.

16555 East Gale AvenueCity of Industry, CA 91716-0080

(626)968-5666 Fax(626)330-3861 10/07/10

STEP 1: 1. TURN OFF POWER TO THE UNIT AND TAKE PROPER

SAFETY PRECAUTION. 2. OPEN LENS FRAME WITH HAND. 3. DISCONNECT AND REMOVE ALL BALLASTS AND DRIVERS.

STEP 3: 1. CONNECT LIGHT ENGINE WIRING TO FIXTURE. 2. PLACE LED ENGINE ASSEMBLY ON BRACKETS AS

SHOWN AND TIGHTEN THUMB SCREWS TO SECURE. 3. CLOSE DOME AND SECURE WITH LATCH.

STEP 4: 1. INSTALLATION COMPLETE.

STEP 2: 1. REMOVE INTERIOR LAMPING 2. INSTALL BRACKETS AS SHOWN. 3. REPLACE LATCH AS SHOWN

(2X) 93024016BRACKET

(2X) A58395-1LATCH

(4X) 58707THUMB SCREWS

(2X) A84113SCR-1/4-20x3/8

(4X) A84346SCR-10-24 X5/8

LED ENGINE ASSEMBLY

microcore upgrade kit installation guide tm fixture: flex ... · 4x a84104 wshr-no. 10 lk ext tooth...

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