microcut mcg-5x
DESCRIPTION
ÂTRANSCRIPT
A T
Precision in perfection
•Die & mold makingHigh kinetic energy process 5 axes machine simultaneously and the loading capacity up to 1000kgs.
•Medical engineeringHigh precision, high efficiency.
•AerospaceHigh availability, mass volume
•Mechanical engineeringPerfectly finish on complex parts or solid material in one setting.
•Subcontract industryPrecise and reliable
•Automobile industry
1 2
Indefectible 5 axis machine from MICROCUT dvanced Gantry construction and most powerful structure , developed to achieve the best working conditions even machining most complex workpieces , It can provide reliable precision and performances. 5 axes continuous working is provided by high dynamics from tool motion (3 axes) and working piece motion (2 axes). Both rotary axis of table are driven by high torque built-in motors (no trunnions) directly. Y axis with double linear measuring scales can perform high accuracy. Z slide traverse strongly is fixed with 3 roller guideways.
he design and the choice of components used in this machine are strictly subjected to rigorous analysis of quality, and carefully tested to perform perfectly in 5 axes. As final result, the performances in most complicated shapes and different surfaces are executed smoothly with utilization of highest cutting technology.
•Gantry construction of cast iron base offers high
rigid construction, precision performance and
stress released
•5 axes simultaneous machining function
•Various spindles for selection
In-line spindle 12000/15000rpm or
18000/24000rpm electronic spindle
•High accuracy rotary table is driven and tilted
by high torque motors
•Large working space
•Various ATC packages for choice
•2 – Roller linear guide ways on Y axis
•3 – Roller linear guide ways on Z axis
Machine highlights
Pick up magazineDriven by servo motors, offering stable & rapid tool changing actionLess interference with working area.
3-roller guidewaysZ-axis
Double linear measuring scalesY-axis
3 4
Twin driving feed system simultaneous movement in Y direction
Advanced Gantry DesignHigh rigidity & precision performance with gantry construction.
Heidenhain Linear scale(opt.)Linear scales are applied to ensure exact axis positioning under fluctuating temperatures.
Large working areaLarge space for free movement in the working area
Collision protectionWith complicated machining, the collision protection function protect the spindle and table. Working interference free.
High torque driven table
AccessibilityEasy for parts loading/unloading
Anti-friction linear guide wayThe large diameter roller type linear guide ways on all axes, designed for rigidity structure & high speed movement.
With super high table loading capacity at 1000 kgs.
G
A
56
A. C axis torque motor
+Z
+Y
-Y
+X-X
-Z
-A-C+C
+A
W
AH
Complex machining more than 3-axes can do!Highlight• Large space for free movement in the working area• With super high table load capacity at 1000 kgs• No chips remain on table• Workpiece can swing & rotate in U shape• High torque built-in motors on A & C axis• High resolution encoders on A axis & C axis
Tilting-A axis Degree
UnitTable size 600mm 650/800mm630mm
+120 / -120
360
75
100
7x2
18.8
1900x2
1800
1000
650/800
500
+120 / -120
360
50
100
13.6
13.1
2600
1250
1200
630
500
600mm
+120 / -120
360
16.6
100
5.7
1.95
1638
620
600
600
500
+120 / -120
360
50
100
3.96
1.95
1890
620
850
600
500
Degree
Nm
KW
KW
rpm
rpm
Nm
mm
mm
kgs
Rotary-C axis
Max. tourqe-A axis(S1)
C axis power S1
C axis Max. speed (rpm)
A axis Max. speed (rpm)
A axis power S1
Max. tourqe-C axis(S1)
Max. Loading capacity
Max. cutting diameter (A)
Max. cutting height (H)
Note:630mm will be instead by 650mm table after stock run out.New 650mm & 800mm table provides Dual A-axis motor driving design.
Rotary table
wide selection of spindles includes 18000rpm or 24000rpm high power core cooled motorized spindle or in-line 12000 & 15000rpm mechanical spindles are available. The cutting tools are securely drawn into the spindle by the preloaded spring package of the integrated power draw bar. 20 Bars coolant through-spindle coolant system is standard on MCG-5X 5 axis machining center, which will increase tool life, allowing higher cutting speeds, and clearing chips during deep-hole drilling and blind-pocket milling.
In-line spindle 12000/15000rpm(Fanuc)
In-line spindle 12000/15000rpm(Siemens/Heidenhain)
dia 230mm 25/35kw 18000rpm
dia 170mm 20/25kw 18000rpm or 24000rpm
Low-speed winding output ( Y connection) High-speed winding output ( connection)
Horsepower Chart / Torque Chart
Torque & Horsepower
5000 1000 1500 40002000 2500 35003000SPINDLE (rpm)
4500
25
KW
35S60/40%
S1
85.2
50.8
119.4
50002800 4700
71.1
S60/40%
S1
20000 4000 6000 160008000 10000 1400012000SPINDLE (rpm)18000
25
KW N-mN-m
35 S60/40%
S1
4700
50.8
71.1
13.318.6
S60/40%
S1
120000 3000 6000 9000
8
4
12
1800015000 21000 24000SPINDLE (rpm)
24
16
20
22
KW N-m
2526
Continuous
30 min 39.8
31.8
9.98
30 min
Continuous
Pulley RatioGear Ratio
Spindle MotorMotor Output
Torque / Horsepower Chart Data
7
0
14
DIN DIN 69871Spindle Speed 15000 RPM
BT40CAT40Spindle Taper ISO
42
21
28
35
-1:1
SIEMENS 1PH8133-1LG02-3MA120/52.5 KW
49
56
105
35
0
70
210
140
175
245
280
5
Continuous rating(S1)
20
251
209
3.2
95.5
52.5
3.8
60001500 3000 4500SPINDLE (rpm)
90007500 10500120001350015000
6
20002400
19
30.2
max
6.6
500
126
(KW)Output
(N-m)Torque
Torque / Horsepower Chart Data
Motor OutputSpindle MotorBT40
DIN 69871(#40)Spindle Taper
Spindle Speed 15000RPMDINISO CAT40
Gear RatioPulley Ratio
FANUC αT1515 / 18.5 kw
--
SPINDLE (rpm)
0
15
30
45
60
75
4.8
500040002000 6000 8000 1200010000
28.7
7
35.3
17.714.3
15000
47.52
6
8
10
12
14
16
1818.5
11
7.5
90
105
120
135
150
14002500
15
20
102.3
126.2
57.3
70.7
17.926.3
Y connection
connection
30 min operating zone
Continuous operating zone
(KW)Output
(N-m)Torque
Twin magazine Interference drawing
Foundation drawing
Layout drawing
Pick-up magazine
• Settle up on machine base • Easy tool loading design• Less interference with working area • Various-choice design with two stations for more magazines space• Driven by servo motors • User-friendly designed "smart tool-load station"
607.5 305 535
5000
3130
800 255630
600
90 155
670
335335
125
100
500
820
311.5508.5
355
270
585 712.5 920 7001235
3800
1235
1850 2300 750
475 3325
467.5 585 712.5 920 640
3800
1100 1990
1300
700
760 630 660
5000
2300
256060015
00
1600
700
750
3800
5300
820
5300
350
2600
1990
1300
2050
650
1300
935
Laser tool setterNon-contaction laser tool setting( on request )
( Red word represent for MCG-5X 630 )
CTS
•Magazine capacity : 32, 48, 64 (32X2), 96 (48X2), 120(60x2)•Max. tool length : 300mm•Max. tool diameter : 75mm•Max. tool diameter – adjacent station empty: 125mm•Max. tool weight : 7 kgs•Change time of adjacent tool : 3 sec.
Work piece probe (on request)
Kinematics opt. (on request)
10
MCG-5X is equipped with advanced CNC functions to meet complex works for HSM
TECHNICAL DATA ADVANCED GANTRY DESIGN
Description Unit MCG-5X 630 MCG-5X 800 MCG-5X 600 Rotary table top diameter Tilting axis A Rotary axis C T-slots (number x width) Max. weight on table X axis Y axis Z axis Spindle taperTooling availableSpindle speed 1Spindle speed 2Spindle motor output S1-S6-speed 1Spindle motor output S1-S6-speed 2Spindle taperSpindle housing diameter & speed 3Spindle housing diameter & speed 4Spindle housing diameter & speed 5Spindle motor output S1-S6-speed 3,4Spindle motor output S1-S6-speed 5Spindle torque S1-S6-speed 3,4Spindle torque S1-S6-speed 5Max. spindle speed Speed change
Tool change mode Magazine capacity Max. tool length Max. tool diameter Max. tool diameter - adjacent stations empty Max. tool weight Change time of adjacent tool Rapid traverse X/Y/Z Max. speed - axis A Max. speed - axis C Acceleration X/Y/Z Measuring system Repeatability Positioning accuracy Max. total machine input Air operating pressure Max. tank capacity Max. total coolant capacity Weight Lay-out with acessories (L x W x H)
630+120 / -120
3607 X 901200670820600
800+120 / -120
3609 X 901000670820600
600+120 / -120
3607 X 75
600/850670820600
ISO40BT40/DIN69871/CAT40
12000 rpm15000 rpm
18.5/2815/21
HSK-A63170(18000rpm)170(24000rpm)230(18000rpm)
20-2525-3532-40
87-13018000 / 24000
dia. ø170 Continuous dia. ø 230-Y-∆
pick-up
32, 48, 64 (32X2), 96 (48X2), 120(60x2)30075
12573
6050
1007
direct0.0040.008
855
330425
19,0004150 x 4550 x 3500
Table
Linear Travels
Spindle 1-2
Spindle 3-5
Tool Magazine
Feed Rate
Accuracy
Connection to the MainsPneumatic System
Tool Cooling System
Machine Data
Distance from spindle nose to rotary table clamping surface
mmdegreedegree
mmkgsmmmmmm
mmmmkwkw
mmmmmmkwkwNmNmrpm
mmmmmmkgssec.
M/min.rpmrpmm.s-2
mmmmKVA
kg/cm2
LL
kgsmm
mm
• CNC controller – Heidenhain iTNC530 HSCI or Siemens or Fanuc• Pick-up tool magazine – 32 tools• Pneumatic counter weight• Hydraulic system• Central lubrication• Working space light• High pressure chip flash system• Chip conveyor• Circulating liquid cooling system for spindle and rotary table• Coolant through spindle with high pressure pump 20 bar (built-in type)• CE norms• Lamp of cycle finish and alarm• Water gun• Ethernet• Tool kit, leveling bolts, pads and nuts• RS232 port• Portable MPG• Water chiller device
Standard functions of iTNC 530 HSCI controller• Heidenhain software option 1 & 2• Heidenhain DNC function• Heidenhain DCM collision function• EMC
• Linear scales for 3 axes• Robot for automatic operation• Reference ball for Kinematic opt.• Laser tool setter• Work piece probe• Heat exchanger• ATC more than 32 tools• Smart tool-load station• Air conditioner for electric cabinet• Cooling lubricant for built-in spindle
Standard accessories:
Optional accessories:
*Specifications are subject to change without notice.
9
Auto roof
112-712(in-line); 155-755(ø170spindle); 120-720(ø230 spindle)
• CNC control Heidenhain iTNC530 HSCI• 15.1” TFT monitor• Block process time of 0.5ms• NC program memory 21GB on SSDR solid state disk• USB & RS232 functions• Ethernet network• Look ahead of 256 block (look ahead of 1024 block is also available upon request)• 3D tool length compensation function• Dynamic collision monitoring (DCM) function• 5-axis machining (TCPM) function• Smart NC• Different M code selection for table difference loading weight• Controller with integrated dual-safety technology (meets European Standard EN13849-1 & EN 13849-2)• SIEMENS 840DSL & Fanuc control available upon request