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Micromechatronics products
Cooling Solution
Active Cooling Motor -fan
Piezo Fan
Microblower
Passive Cooling Natural Convection
ES: Now, MP:2011/Q1~
ES: Now, MP:2010/Q3~
Application of Micromechatronics Products
MicropumpMicrovalve
CPU
Next Generation Energy System
Fuel Cell
Air Cooling DeviceDMFC
(Direct methanol Fuel Cell)
Microblower
Piezo Fan
Air Pump application
NETTOP PCNETBOOK
Small/Mobile Equipment
Micro ProjectorLED
LightningSecurity Camera
Air Fresh Toys/Game, etc
Profile of Microblower<Market trend and needs>
Thermal technology is increasing its importance, especially in small/compact electronic equipments.Customers are looking for a smaller cooling device than DC fan.
◆Feature- Small and thin (20×20×1.8mm)- High output pressure (≧1kPa)- Low power consumption◆Application-Air cooler for compact equipmentssuch as DVC, DSC, and UMPC, etc
-Air pump for Fuel Cell, Gas Sensor,Ionizer, Fragrance, etc.
Gas Sensor
(ex. Reflow Checker)
LED Cooling
(ex. Micro-projector)
PC Cooling
(ex. Net Top Book)
P/N: MZB1001T**
Confidential
Air Cooling & Air pumpMicroblower Technology
Item Specification
Driving Frequency 25KHz
Air flow 0.8l/min(@15Vpp)
Static pressure 1.5kPa
Size(Excl Nozzle Height)
20x20x1.85mm(Nozzle Height 1.6mm
Feature of Microblower
1.sucking in
2.ejecting
top panel
diaphragm
intake channel Ventura nozzle
pumping room
Air flow
Inlet
Outlet
Piezo Element
Pumping room
Air flow
Inlet
Outlet
Piezo Element
Pumping room
Inlet
Outlet
Piezo Element
Pumping room
Principle of operation
1.sucking in
2.ejecting
top panel
diaphragm
intake channel Ventura nozzle
pumping room
Air flow with high velocity generates lower pressure to suck airaround, which makes real net flow ( Bernouilli’s theorem )
High velocity -> Low pressure -> Suck air around -> Push out to outlet
P-Q CharacteristicsP
ress
ure
(kP
a)
Flow rate (L/min)
Features
Flow rate
20~30m/s
High Flow Rate : Local cooling, Diffusion
High Pressure : Air Pump, Cooling Narrow pitch Mounting
Cooling methods
Vertical Horizontal -1 Horizontal -2
- Minimizing mounting area- Certain distance is necessary to enhance cooling performance. (Cooling only by the amount of flowing from the blower if the distance is too close)
- Cooling effect is enhanced if there is some space above a material.- Effect of increasing Net amount of flowing.- Making thermal boundary thinner owing to flowing speed. - Not so adequate for low profile mounting.
-Cooling effect is enhanced if there is some space above a material.- Lower profile mounting is possible.- Attachment is necessary.
Vertical Horizontal -1 Horizontal -2
- Minimizing mounting area- Certain distance is necessary to enhance cooling performance. (Cooling only by the amount of flowing from the blower if the distance is too close)
- Cooling effect is enhanced if there is some space above a material.- Effect of increasing Net amount of flowing.- Making thermal boundary thinner owing to flowing speed. - Not so adequate for low profile mounting.
-Cooling effect is enhanced if there is some space above a material.- Lower profile mounting is possible.- Attachment is necessary.
Attachment
Some space
Piezoelectric vibrator
Water
Tank
Water PipeSuck up by capillary tube
(made with fiber)
Current
Microblower
Tube
Pressure
New Method w/ Microblower
Water supply is not stable
due to capillary effectWater supply is stable and
quick start can be achieved.
Application of Microblower
Spot Cooling for PA/IC with Microblower
•Piezo Microblower
20.0x20.0x1.65mmIC or PA
Microblower
Substrate
Tem
pera
ture
(S
urfa
ce o
f hea
t sou
rce)
Time
ConditionHeat Source:2W
T=4.8mm
T=9.5mm
T
Example of (Cooling Memory Module)
・・・
Out flowing gate(0.8 x 0.8)
Attachment(20 x 20 x 2.4)
MicroBlower
Heat sink
Substrate
IC(DRAM)
BlowerAttachment (20 x 20 x 2.4)
Blower and attachment
1.6
0.8Out flowing gate
Attachment
Heat sink
Example of the method to make flowing direction toward a substrate using minimum thickness of attachment.
Blower
Configuration
Test Result
We can see around 17k temp. lower in open space
Power: 6.8W
-17K
lower
Rhs=6.3[K/W]
Rhs=3.8[K/W]40% lower
Thermal temp. of surface of Heat sink
(Before blower operation)
Thermal temp. of surface of heat sink
(Blower is under operation)
Thermal resistance
Aspiration of hot air from deep area to cool down
Example : handmade attachment (Microblower +air pipe)
Aspiration of hot air
Hot AirHeat Source
Heat Source
air pipe
Attachment (Microblower inside)
Appearance of Microblower
OutletNozzle
Flow rate L/min
Pres
sure
kPa
0
0.5
1
1.5
2
0 2 4 6
ノズル高さ [mm]
5Vpp
10Vpp
15Vpp
20Vpp
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
0 2 4 6
ノズル高さ [mm]
流量
[L/m
in]
5Vpp
10Vpp
15Vpp
20Vpp
Air
Flow
[L
/min
]
Nozzle Height[min]
Pre
ssur
e [
KP
a]
Nozzle Height[min]
0
10
20
30
40
50
0 0.5 1 1.5
流量 [L/min]
音圧
1m
換算
[dB
A]
5mm
4mm
3mm
2.3mm
1.6mm
モニタNoi
se L
evel
[ d
B]
Air Flow [L/Min]
Test Result
MICROBLOWER Driver
19
Micromechatronics Business Development Dept.
Control Board Type2(USB Type)Control Board Type1
MICROBLOWER's Driver Board
Can be controlled through DC supply
Can be controlled easily through PC USB
P/N:MZBD001 Note: only for evaluation purpose (we don’t have this product in mass-production.)
-+
DC Power Supply (+12~+22V)
Driver & Oscillator CircuitMICROBLOWER
MICROBLOWER Sample (How to connect)
To PC’s USB Connector (5V)
Driver & Oscillator Circuit& DC ConverterMICROBLOWER
20Vp-p
21Micromechatronics Business Development Dept.
P-Q特性(代表値)P-Q characteristic (Typical value)
0.00
0.50
1.00
1.50
2.00
2.50
3.00
0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40流量(L/min)Flow rate
静圧
(kP
a)S
tatic
pre
ssur
e
20Vp-p15Vp-p10Vp-p
0
5
10
15
20
25
10 12 14 16 18 20 22
電源電圧/V
ブロ
ア電
圧/V
p-p
DC Supply’s Voltage
MIC
RO
BLO
WER
VO
LTAG
E (V
p-p)
MICROBLOWER Sample (How to apply voltage)
DC Power Supply (12~22V)
Driver & Oscillator Circuit
R6 15
R5 1.5K
C51u
C41u
C6
100p
R7
270K
Q1/A
Q1/B
R8
100
J1CON2
1 2
J2
CON4
1234
R9
0
-
+ U2
LM7321MA
3
26
74
R4 100K
R3 100K
Driver Circuit (Type1)
Driver Part List
Microblower Reliability Testing
On-going reliability
Expected failure mode: Crack of piezo-element (Fatigue breakdown)
Amplitude ⇌ Apply Voltage
=> 15000hr by now
END