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Midi FU -350

WOOD TURNING LATHEMidi FU Midi FU Midi FU Midi FU ----350350350350

DRECHSELBANK DRECHSELBANK DRECHSELBANK DRECHSELBANK ....

Midi FU Midi FU Midi FU Midi FU ----350350350350

DRECHSELBANK DRECHSELBANK DRECHSELBANK DRECHSELBANK ....

Dear Customer,

Thank you for choosing the MIDI FU-350 wood lathe.With the MIDI FU-350 you get a lathe that combines innovations with time-tested technology. The result of the collaboration of experienced Turners and engineers is an excellent suitable lathe to a tremendously good price-performance ratio for beginners, advanced, professionals and artists. Continued support is important to us. In all issues relating to our products or services, we encourage you to contact us via phone or E-Mail.

We look forward to hearing from you. Your experience will enable us to improve the quality of the lathe even further.

Best regards,

Drechselbedarf Schulte

D 49744 Geeste / Gr. HesepeMeppener Str. 111GermanyTel.: +49 (0) 59 37 / 91 32 34Fax: +49 (0) 59 37 / 91 32 33Homepage: www.drechselbedarf-schulte.deEmail: [email protected]

Notice:Due to a continuous process of improvement the manufacturer reserves the right to implement changes to the technical specifications at any time and without prior notice, without any obligations arising for the manu-facturer.No part of this document may be copied or transmitted for any purpose whatsoever and irrespective of the manner in which this is done.

- 2 - © Drechselbedarf SchulteOriginal Operating Instructions V1.0

Index

Icon Legend ................................................................................................................................................. 4

Introduction .................................................................................................................................................. 4

1. Basic health and safety information...................................................................................................... 4

2. Intended use ......................................................................................................................................... 7

3. Technical data ....................................................................................................................................... 7

4. Functional description........................................................................................................................... 8

5. Protective devices ................................................................................................................................ 10

EMERGENCY STOP/OFF- and ON-function ....................................................................................... 10

Overview of furter protective devices .................................................................................................. 10

6. Requirements for the Set-up location .................................................................................................. 11

7. Installation of the lathe.......................................................................................................................... 12

Beschreibung der Drechselbank ......................................................................................................... 12

Montage der Bettverlängerung (optional erhältlich).............................................................................. 16

8. Conntection of the lathe to the power grid ........................................................................................... 17

9. Starting up ............................................................................................................................................ 17

10. Operation of the lathe ........................................................................................................................... 18

Headstock............................................................................................................................................. 18

Tailstock ................................................................................................................................................ 19

Hand rest ............................................................................................................................................. 19

Locking device (eccentric clamp) ....................................................................................................... 20

Spindle lock .......................................................................................................................................... 20

24-step part creation............................................................................................................................. 20

Mobile control box ............................................................................................................................... 21

Recommended speed range ............................................................................................................... 22

Speed range by means of pulley change ............................................................................................ 22

11. Care and maintenance ......................................................................................................................... 29

12. Decommissioning ................................................................................................................................. 30

13. Terms of warranty ................................................................................................................................. 30

14. Malfunctions ......................................................................................................................................... 31

15. Annex.................................................................................................................................................... 32

Annex 2 Spare parts list........................................................................................................................ 33

Anlage 3 Schaltplan ............................................................................................................................. 36

Anlage 4 Maße Befestigung für betreiberseitiges Untergestell ............................................................ 38

© Drechselbedarf Schulte Original Operating Instructions V1.0 - 3 -

Explanation of symbols

Introduction

1. Basic health and safety information

Wear eye protection

Wear ear protection

Wear safety shoes

Damage or hazards for persons, lathe, material or the environment

This manual contains instructions for the installation, safety precautions, general operating instructions, instructions for maintenance and a spare parts list. The concept and the construction of the Midi FU - 350 is designed to allow you a trouble-free work for years if you take into account the recommendations in this guide.

The non-observance of the following rules and warnings, as well as the safety instruc-tions listed in this manual and attached to the machine, can lead to serious injury.

• In the interest of your own safety. Read the instructions before starting the installation or machine operation. Please keep the instructions safe and if you pass the lathe to others, make sure you provide the instruction manual with it.

• Do not make any technical modifications. The machine is designed exclusively for working with wood. Get to know the scope and the limitations of the machine and related special dangers connected therewith. There are no direct or indirect guarantee and warranty claims against the seller if the unit is used improperly or used outside the intended purpose. In addition, the seller is not liable for injuries that may arise from the unintended use.

• Familiarise yourself with the working methods and functioning before initial start up. If you are not familiar with the function of a lathe, you should seek expert support. An instruction by someone competent in dealing with lathes is highly recommended. The Corporation Drechselbedarf Schulte offers appropriate courses for you.

• The minimum age for users of the lathe is 16 years old.

Wear breathing protection

Environmentally hazardous substances

Immediate health hazards and serious injury

Important note


Symbolerklärung

Nehmen Sie keine technischen Veränderungen vor.

Machen Sie sich vor der ersten Inbetriebnahme sachk

A

G

S

Symbolerklärung



Symbolerklärung



A

U

Uund er

Symbolerklärung



Uund er

Symbolerklärung



• Physical fitness. User must be physically suited and trained by a competent person prior to the first use. People with disabili-ties may only use the machine after prior consultation by qualified personnel and if necessary use with aids.

• Keep children and visitors away from the workplace. Children and visitors must reside in a safe area outside the working area. Make the workplace safe for children by shutting off the workshop, interrupt or shutting off the supply.

• Do wear appropriate clothing. Danger from rotating parts. Wear tight-fitting clothes. Drop scarves, rings, bracelets or other jewelry and garments, which can get caught in the moving parts. Wear safety footwear and watch for a non-slip floor. Wear a hat/hair net that protect long hair. Avoid wearing gloves, which can get caught in the turning.

• Use personal protective equipment (PPE). Ear protection: Various materials can produce a higher noise level when turning. In these cases when working, wear ear protection.

Eye / face protection: When working with the machine always wear goggles. Always use a full fledged eye- or face protection. Normal eye glasses are usually only shock-resistant and protective goggles protect only your eyes. A face protection protects eyes and face.

Respiratory protection: Various kinds of wood, exotic wood or other harmful substances, as well as certain types of work such as cutting, grinding, drilling can produce dusts that are hazardous to your health. Get yourself appropriately informed. Therefore only use the ma-chine in well ventilated rooms and wear respiratory protection (PPE). Also use a suitable dust extraction and/or filtering of the circulating air.

• Do not work in wet and dangerous environment. The MIDI FU-350 wood lathe is intended for indoor use only. Protect the lathe from damp or humid locations. Do not expose the lathe to moisture. Provide adequate lighting and ventilation of the workplace. Avoid areas with explosive atmosphere. The non-observance of the rules can lead to warranty and guarantee loss.

• Keep the work area clean! Not cleaned workplaces and tables can cause accidents. Do not turn the machine on until all items (tools, pieces of wood and such) have been removed of the lathe. Keep the immediate working area and the floor free from dirt and surrounding off-cuts. Accumulated sawdust are a risk of fire and accidents.

• Fire protection Take note of the fire alarm and fire-fighting facilities such as location and use of fire extinguishers. Regu-larly remove the shavings inside the bench bed on the electric motor so that the motor continues to be provided with the necessary cooling.

• Take note of the electrical safety standards. Make sure the electrical installation where you connect the lathe is proper. Only use the supplied safety plug. Do not use extension cords. The used safety sockets must be fused with 16 amp. Disconnect the machine from the power supply before attempting any user maintenance or repair.

• In case of power failure, the workpiece is no longer slowed down. The phasing-out of the speed may take some time to complete.

• Avoid unintentional starting. The lathe is electrically ready to use when you connect the safety plug to the operator-side socket. Use the switch on the mobile control box to switch on and off. After work ends, pull the plug out of the socket.

• Never run the machine unattended. Do only leave the machine when it turned off and stopped.


Halten Sie Kinder und Besucher vom Arbeitsplatz fer

Tragen Sie geeignete Bekleidung.

Benutzen Sie persönliche Schutzausrüstung (PSA).

en.

.

Atemschutz:

Arbeiten Sie nicht in feuchter und gefährlicher Umg

Halten Sie den Arbeitsplatz sauber.

Beachten Sie die elektrischen Sicherheitsstandards.

Vermeiden Sie unbeabsichtigtes Starten.




en.

Atemschutz:








Atemschutz:

hend






Tragen Sie geeignete Bekleidung. andere

önnen.


Atemschutz:





• Protective devices Leave existing protective device on their positions and keep them operable.

• Use the correct tools. Only use suitable tools or accessories for the turning work. Avoid an unnecessary load on tool. Hold the turning tool in good condition. Sharp and clean tools guarantee best and safe results. Also bring the tools in the right position to the workpiece.

• Never step on machine and tools. A tilting machine or accidentally touched incisive tool can cause serious injury.

• Remove adjusting key and wrench. Never leave the socket wrench in the chuck. The socket wrench can be thrown out by starting the chuck and cause serious injuries. Make a habit of making sure that any tool has been removed before switching on the machine.

• Cleaning the lathe. Turn off the lathe before cleaning and disconnect the mains plug. Use a brush to remove shavings and dirt.

• Attention at work. Focus on your operation. A distraction through talks or carelessness can lead to serious injuries. Always ensure a correct body posture and balance. Do not operate the machine when you are tired or under the influence of drugs, alcohol or medication.

• Check for damaged parts. Before you use the lathe or tools, carefully inspect them for damage. Make sure that these parts are in a proper condition and their intended function is guaranteed. Check the alignment and fastening moving parts. Defective parts can affect the operation and cause inju-ries. Damaged parts must be repaired professionally or replaced.

• Work on the lathe When turned off electric voltage, check the spindle by turning it by hand whether the workpiece can move freely. Check the workpiece to prevent a breaking out of parts of the workpiece during the turning. Keep in mind that hollow areas or wide cracks can still be liquid after hours when using adhesives, also Cya-noacrylate Superglue. They can then when turning, due to the centrifugal forces, get out and be thrown towards the flying chips, therefore in the direction of the turner, and be a risk of injury or pose a health hazard. Before starting the spindle, always check whether the correct speed is set. Use of lowest speed for new or non-circular workpieces. Do the turning with recommended speed (table fig. 29). Never slow down outgoing workpieces by hand. Set the hand rest as close as possible (approx. 5-10 mm) to the workpiece. Turn the workpiece before each start by hand, to ensure that it runs freely. Turn off the lathe from time to time to adjust the hand rest.


2. Intended use

3. Technical details

The lathe FU-350 is designed for hobbyists and for semi-professional turning work (max. 6 hours continuous operation a day) in the interior and constructed to handle wood, horn, bone and plastics in smaller sizes. The processing of other materials is not permitted or may only be made in special cases after consultation with the machine manufacturer. The lathe shall be used exclusively for longitudinal and face turning of round or regularly shaped prismatic workpieces.The lathe is not suitable for use in explosive environments.Improper use of the machine can lead to a risk to human andtangible assets, also the function of the machine can be compromised.If the turning machine is used any other than mentioned above, shall be deemed as being not in conformity with the intended purpose. For resulting damage we do not assume any liability as manufacturer.

MeasurementsLength x height x depth ............................................................................................ 865 x 330 mm x 415 mmHandles ...............................................................................................................................................2 pieces

WeightTotal weight.............................................................................................................................................. 43 kg

Distance between centers ........................................................................................................350 mm

Hight of centers .....................................................................................175 mm / (workpiece Ø 350 mm)

HeadstockSpindle thread ........................................................................................................................... M33 x 3.5 mmDrilling....................................................................Morse taper MK 2 with 10 mm through-hole by headstockPart Set-Up .................................................24-step (every 15 degrees) with reading scale on the handwheelSpindle lock by locking with the enclosed ejector rod ..............................................................................twice

Drive ..........................................................~ 230V, three-phase motor, IP54, 1,420 revs / min 50 Hz 750 W..............The control of the motor speed is infinitely variable by the potentiometer on the mobile control box.

Mains connection ...............................................................................................230 V ~ 1 / N / PE 50 Hz

Speed levels (revs / min at the spindle) ...... .... ..................... .Stufe I 80-800 revs / min, stage II 170-1700.................................................................................... and stage III 360-3700 revs / min by adjusting the belt

TailstockDrilling..........................................................................................Morse taper MK 2 with 10 mm through holeQuill travel...................................................................................................... 50 mm with measurement scale

Knife support ............................................................................................. 150 mm with 1» (25,4 mm) pin

Emission sound pressure level .........................................................................................

Basic equipment150 mm hand rest, 80 mm faceplate, revolving center MK2, 25 mm 4-side carrier, open-end wrench to loosen the faceplate, bracket for operating tools and mobile control box, ejector rod and German manual.

Nameplate

Fig. 1

4. Functional instructions

A Midi FU-350 lathe is a machine, that is generally used to edit cylindrical or prismatic timber workpieces. Here, the workpieces with special fixing between headstock and tailstock or using special jigs (chuck, face plate, etc.) are clamped and driven by an electric motor.The machine is driven by the electric motor via pulleys on the spindle. The Midi has three speed groups (Translations) that you can choose. The fine tuning of the motor speed is done through a frequency conver-sion, which should be regulated over the potentiometer (short POTI) at the mobile control box so that you can adjust the motor speed continuously in the respective group speed. This will help you to choose a rea-sonable peripheral speed according to the workpiece diameter. This improves the security when turning and the quality of the workpiece surface.To turn on the drive unit, first connect the plug of the Midi in the operator’s existing grounded socket. Turn on the motor on the mobile control box (Fig. 2) and adjust the motor speed slowly up on the potentiometer.

Automatic shutdownThe Midi is equipped with a zero-voltage switch, which switches off the bench during a power outage and pre-vents a restart if the power supply is restored. If overloaded, the speed can be switched off by the frequency converter while turning. To be able to take the lathe back into operation in all cases, the cause must be eli-minated. During a power failure the power supply shall be restored, when lifting the cover it shall be closed again and when overloaded it shall be reduced or the pulley with the lower speed indication shall be chosen.

By means of the hand rest the turning chisel will be guided to the workpiece by hand, which entails a risk of injury, since the cutting forces must be absorbed by the operator.In order to derive the resultant forces, the turner knifes must continually lie firmly on the knife support.It is important that you read the manual carefully prior to first use to learn about the dangers which might arise caused by the operation of the machine (in particular rotating parts, occurring forces or danger of injury).


4. Funktionsbeschreibung

Automatische Abschaltung

If you do not have any previous experience with turning, inform yourself before first start of the lathe. Please consult turning specialists and knowledgeable people and be instructed.At our company location, we offer courses for beginners and advanced courses.

Electronic frequency converter FUThe Delta frequency converter is programmed particularly quiet and ready for operation. Please do not make any changes to the frequency converter itself. The knurled screw or programming screw on the rear of the FU drive shall be operated only by qualified personnel. Speed changes to the lathe by the user or turner may only be made via the potentiometer on the control box with the magnet at the bottom.The FU is programmed with a soft start and soft stop. You can not shorten the phasing-out time after stopping with the handwheel, let the workpiece simply phase out after stopping.


5. Protection devices

Protection devices are used to protect people and property. Without intact protection devices it could lead to serious injuries.

Danger!

Abb. 2

Gefahr!

NOTHALT/Aus- und EIN-Funktion

NOTHALT

The turning machine shall only be operated with functioning protection devices.Turn off the lathe immediately if you notice that a protection device is defective or dis-mantled! All operators additional devices shall be equipped with the prescribed protective devices.


The lathe has a red combination switch (0) on which it can be turned off by the EMERGENCY STOP or switched off normal-ly (Fig. 2). All machine functions will be stopped by pressing the red button (0).To restart, press the green button (I).

The toggle switch is used to turn on the revers rotation (make sure that the discharge valve on the faceplate is ope-rating).Use the potentiometer to adjust the motor speed.

Warning labels on the lathe

Vorhandene Warnschilder auf der Drechselbank dienen Ihrer Sicherheit.Halten Sie diese stets lesbar und achten Sie auf deren Bedeutung.

Wear safety goggles (see Figure 3)

Overview of further safety devicesThe lathe has various safety devices:

1. Electrical protective conductor which is connected to the earthing-pin plug to the local power grid.2. Cover over the drive pulley (can only be opened with tools).3. Covers on the electric motor.4. Emergency shut-down (located on the mobile control box).5. Discharge valve of the faceplate through two hex/grub screws in reverse rotation


Abb. 2

Gefahr!


an NOTHALT tet

ers

.

en des die

Abb. 2

Gefahr!


NOTHALT

Abb. 3 Fig. 3

Fig. 2

6. Requirements for the set-up location

Requirement RecommendationSet-up location of the lathe Place the Midi FU - 350 in a dry interior close to a power source (mains).

Watch out for flat, firm and stable surface.Allow sufficient space in front of the machine as a workspace.Other established machines in the workshop shall not affect the operation of the lathe.

Lighting and ventilation Make sure that there is a good light (illuminance levels according to DIN5035) and ventilation. Additionally use an adjustable lighting system for your works-pace on the lathe, so that no shadows will be thrown on the workpiece. We recommend the establishment of a light source which worth at least 300 LUX, better has a 500 LUX on the cutting edge.If possible, place the machine near a window.

Electrical equipment A suitable standard household 230 V socket which is fused with 16 amp. is required to operate the lathe.Electrical cables and sockets must comply with local electrical regulations. If in doubt, ask your professional electricians. Avoid the use of an extension cord (see also the chapter « Connection of the lathe to the power supply»).

Ventilation Ventilate your workplace sufficiently. The degree of ventilation depends on the size of the workshop and the number of finished workpieces. The use of dust extraction systems and filters reduce your health risk.

Working height The lathe should be located such that the spindle center position is at the height of the operators elbow.

Working space Before the lathe shall be a free space of at least 80 cm.

Base unit Since the MIDI FU-350 is a benchtop, the operator has to ensure to use a pro-per installation space or a suitable base unit. Your dealer offers a base unit.The provided 3/8 «x 50 mm screws can be firmly connected to a base unit instead of using the feet.


7. Installation of the lathe

Description of the lathe

1 Headstock1.1 Handwheel1.2 Cover pulleys1.3 Spindle with M33 thread,1.4 Faceplate1.5 Driver

2 Bench bed2.1 Electric motor2.2 Motor lock quick-release lever2.3 Clamping lever motor2.4 Rubber feet2.5 Digital speed display2.6 Carry handles2.7 Frequency converter (FU)2.8 Mobile control box2.9 Drill holes for bed extension

3 Tailstock3.1 Handwheel3.2 Quick-release lever for quill lock3.3 Quill with measuring scale3.4 Revolving center punch3.5 Lever tailstock

4 Bottom of hand rest4.1 Clamping-lever hand rest4.2 Quick-release lever hand-knife support4.3 Hand-knife support


7. Montage der Drechselbank

Beschreibung der Drechselbank Abb. 4

1 Spindelstock 3 Reitstock

2 Bankbett

Fig. 4

Installation instructions:

We have carefully packed the machine at the factory. Please check the packaging for damage after delivery or whether the machine has a transport damage or is objectionable, as well as completeness of the pac-kage contents. In case of complaints, report it immediately to your dealer and do not operate the machine. Later complaints cannot be accepted. Use on other machines can lead to the loss of warranty.This packaging is raw material and can be fed back into recycled via the existing local collecting point. Dis-pose the packing material only if the lathe has been assembled and is running properly.

Read the operating instructions carefully!

Attention!Achtung!

Werkzeug- und Materialempfehlung für den Zusammenba

Inhalt der Transportverpackung

Abb. 5 Inhalt der Transportverpackung

Pay attention to the weight of the lathe and handle it carefully, so that you are not injured. Use the carrying handles for carrying.Take care that all screw connections are tight but not overwinded. After eight hours of operation, check all screw connections for tightness.Only connect the plug with the earthing-pin plug after the complete assembly.

Tools and materials recommended for assembly:

14 wrench for the four feet, cross screwdriver, hex key to loosen the faceplate from the spindle.

Achtung!



Abb. 5 Inhalt der TransportverpackungFig. 5 Content of the transport packaging

Contents of the transport packaging:A. Bench bed with headstock, tailstock with center lathe centers (running with MK2), hand rest.B. Frequency Converter (FU)C. Digital speed display and mobile control boxD. Face plate 80 mm with M33 x 3.5 mm threaded 2 drain fuse socket screws 5 mm.E. 4-zag driver 25 mm, MK2.


Zubehörteile im Deckel der VerpackungF. Open-end spanner to remove the face plate from the spindle.G. Ejector rod.H. HandlesI. Locking pin for the establishment of 24 parts with magnetic holderJ. Hard rubber - feet base height adjustable 3/8 «x 50 mmK. Screws 3/8 «x 50 mm for bolting the MIDI FU-350 to an opera-tors undercarriage.L. Knife support bar 150 mm (1 «PIN).

Danger!

Abb. 2

Gefahr!


NOTHALT

• Pay attention to the weight of the MIDI and the individual components and handle them carefully, so that you are not injured!

• Always carry with two people and use the two carrying handles when moving the MIDI FU-350!

• Provide an appropriate, sustainable and stable undercarriage.

• Connect the device plug with the earthing-pin plug only after installation!


Zubehörteile im Deckel der Verpackung

F

L .

Gefahr!

Abb. 8 Planscheibe mit ben

D

E

Zubehörteile im Deckel der Verpackung

F

L

Gefahr!

Abb. 8 Planscheibe mit ben

D

Fig. 6

Fig. 8 Face plate with

two safety screws

Fig. 7

Lift the MIDI out of the styrofoam box with two people and place it on a suitable undercarriage. Pay attention to the connected cables from motor and frequency inverter.

Frequenzumrichter (FU) mit der linken unteren Lasche (siehe Abb. 9) über die vorhandene Schraube derBefestigungsplatte auf der Rückseiter des Spindelkastens schieben und anschließend mit der obenrechts vorhandenen Schrauben (Abb. 10) befestigen. Beide Schrauben anschließend fest anziehen.

Fixieren Sie das Scharnier mit der digitalen Geschwindigkeitsanzeige an der vorgesehenen Stelle(Abb.11) am Bankbett mit den dort befindlichen Schrauben.


Fig. 9

Fig. 11

Fig. 10

Fig. 11

Now connect the two connectors (fig.13) from the frequency converter and the speed sensor to the plug cou-pling of digital speed indicator, bysliding the cable protection sleeve over the cables and then snap audibly the plug into the plug socket. The connectors can not to be confused, because they only fit on the respective counterpart.Now slide the cable cover (fig. 14) over the plug contacts.

Abb. 13

Abb. 14

Montage der Bettverlängerung (optional erhältlich)

WICHTIG

A handle is included which has to be tighten up with two screws. The second handle is already mounted.

You can exchange the four supplied 3/8“ x 50 mm screws with the four height-adjustable rubber feet in order to screw the lathe to an undercarrier.

Mounting the bed extension(optional)

1. Push away the tailstock from the end of the bench bed to the middle before mounting the bed extension.

2. With the support of another person attach the bed extension flushly to the bench bed and stick the hex bolts with washers and lock washers through the openings in the bed extension in the threaded holes on the bench bed.

3. Lightly lift the bench bed extension over the top of the bench bed. Tighten the screws just as firmly that the extension is being held in this position.


A

Montage der Bettverlängerung (optional erhältlich)

WICHTIG

Fig. 13

Fig. 14

Fig. 16

Fig. 15

Fig. 17

IMPORTANT: The bench bed and the extensio n must be exactly aligned in order to move the tailstock easily over the joint. Tip: Before tighten the bench bed, run the tailstock of the liaison and tighten them. As a result, the fitting is aligned.

4. If necessary, use a Hammer with a wooden block underneath or use a plastic hammer, to align the bed extension with the bench bed.

Never hit with a metal hammer directly on the metal surface!Knock until both surfaces and also the insides are fully aligned.

5. Then tighten the hex screws definitively. However, make sure that the orientation of the two parts will not be changed any more.

An earthing-pin plug which is protected with up to 16 ampere must be available. The mains voltage and frequency must match the data on the rating plate on the lathe.The building must have a network protection, which is connected to the earthing-pin plug of the lathe.The supplied grounding plug may only be used with a properly installed, corresponding to the national elec-trical regulations and appropriate earthing-pin plug.

Danger!

Abb. 2

Gefahr!


NOTHALT

• An improperly connected lathe may cause an electric shock.• All connections and repairs of electrical equipment may only be carried out by professional

electricians.

Check at the beginning, that the machine is properly set up or is installed.Before use, remove all loosen parts and tools from the lathe.Set the toggle switch to ‘forward’ on the mobile front panel and turn the potentiometer to the left until it stops on zero.Plug the safety plug into the earthing-pin plug provided for this purpose.To start the tool, press the green button (I) on the mobile control box. You increase the motor speed up to the desired RPM by turning the potentiometer.

When starting the lathe with clamped workpiece, always make sure that the potentiometer is set to "0". Only then press the green ON-Button (I) "to turn on the speed."

8. Connection of lathe to the power grid

9. Starting up


! chlagen Sie nie mit einem Metallhammer direkt auf die Metalloberfläche!

6. Anschluss der Drechselbank an das Stromnetz

Gefahr!

.

10. Operation of the lathe

Spindelstock

The headstock consists of the housing, the pulleys, the spindle with thread of M33 x 3,5 mm and the morse taper 2 (Mk2), the cover for the pulleys, the 24-step indexing device, the Handwheel and the 80 mm face plate.

Changing of the 4-prongs driverMit der mitgelieferten Auswurfstange kann der 4-Zack Mitnehmer von hinten durch die durchbohrte Spindelwelle herausgestoßen werden. Versuchen Sie zunächst durch langsame Stöße den 4-Zack auszustoßen, halten Sie dabei den 4-Zack mit der anderen Hand an der Außenseite vor-sichtig fest. Halten Sie den 4-Zack nicht von vorne an der Spitze fest, Verletzungen wären die Folge.

Changing the faceplateAuf das M33 Spindelgewinde ist eine 80 mm Planscheibe aufgeschraubt. Bevor Sie die Planscheibe herun-terdrehen, lösen Sie bitte die beiden seitlich eingeschraubten Innensechs-kantschrauben mithilfe eines Innen-sechskantschlüssels. Die beiden Innensechskantschrauben dienen der Ablaufsicherung beim Rückwärtslauf. Nutzen Sie die Auswurfstange (siehe Abb. 21) zur Spindelarretierung und lö-sen Sie anschließend die Planscheibe mit dem Gabelschlüssel.


18

8. Bedienung der Drechselbank

Spindelstock n

m ie

ad und

Wechseln des 4-Zack Mitnehmers

Wechseln der Planscheibe Planscheibe

8. Bedienung der Drechselbank

Spindelstock

Wechseln des 4-Zack Mitnehmers k

e

der .

Wechseln der Planscheibe Planscheibe

Fig. 18

Fig. 19

Fig. 20 Fig. 21

Tailstock

The clamp lever to lock the tailstock on the bench bed is attached to the rear side of the tailstock. It can be removed by loosen the circlip and replaced on the front side of the tailstock if desired.Check for a good clamping of tailstock on bench bed on a regular basis. The tailstock guarantees a precisely aligned line between centers and the driver. This guarantees a vibration free turning and is the best prerequisite for precise drilling with the tailstock.To move the tailstock on the bench bed, loosen the clamping lever and slide the tailstock to the desired position and fix it there again.To rotate the quill of tailstock out - or into it, loosen the quick-re-lease lever of the quill and turn the handwheel. Revolving cen-ters and tools with a morse taper n°2 (Mk2) can be used with the quill. 2 (Mk2) verwendet werden. To install the tools insert them quickly and firmly into the quill reception by hand. Do not drive it into the reception with a hammer or similar.To prevent falling out of the tools while tapping out the ejection rod, hold it with the hand from the outside. Attention: Danger of injury through the tip.

Changing of volving centersThe center can be throw out by turning the headstock handwheel counterclockwise. Alternatively it can be launched from the rear with the ejector rod.

Attention!Achtung!




The center should be removed when turning crossbars. The right arm might get injured.

Hand restAdjust the bottom of the hand rest on the bench bed, after loosening the clamping lever, to the desired position and lock it again.Next, bring the hand rest close to the workpiece. Each lathe will choose the most advantageous setting for it. Before turning on the lathe the workpiece is rotated by hand to ensure, that there is no contact to the hand rest. When working the lathe will be stop at intervals and the hand rest will be adjusted.


Reitstock n r

ie pannhebel

s

ur ie

bel bett

Achtung

Achtung!

Es besteht Verletzungsgefahr für den rechten Arm.

Fig. 22

Fig. 23

Solid table device (eccentric clamp)

Wenn Reitstock oder Handauflagenunterteil nicht mehr fest auf dem Bankbett fixiert werden können, ist ein Nachstellen der Exzenterklemme erforderlich. Ziehen Sie Spindelstock, Reitstock oder Handauflagenunterteil an das Ende des Bankbettes und stellen Sie die Kontermutter (siehe Abb. 24) geringfügig nach.

Danger!

Abb. 2

Gefahr!


NOTHALT

• As long as the turning tools have contact with the workpiece, they have to be firmly detached on the hand rest.

• To avoid crushing of fingers when grinding or polishing the hand rest must be removed from the workpiece.

Spindelarretierung

The spindle lock is carried out by using the ejector rod. To do this, put the spindle lock into the hole provided for this purpose on the spindle and support them by means of the knife support bar (fig. 25)

Please make sure that you do not switch the motor on during the lock.

24- Step indexing device

Durch Einsetzen des Arretierungsstiftes (Abb. 26) lässt sich die 24-Schritt Teileinrichtung einstellen. Hiermit ist eine gleichmäßige Aufteilung in 15° Schritten während einer Umdrehung der Spindel möglich. Mit dieser Ein-teilung lässt sich die Spindel, 24, 12, 8, 6, 4 und 2-mal pro Drehung teilen. Anwendung findet dies bei der Herstellung von Kanneluren an Säulen, bei Spinnrad-naben, Zifferblättern, gleichmäßigen Bohrungen oder Fräsungen an Dosen, Tellern, Schalen oder Vasen u.v.m. Zur Arretierung der Spindel wird der mitgelie-ferte Stift mit Magnethalterung verwendet. Die entsprechende Ableseskala befindet sich am Han-drad des Spindelkastens oder kann zusätzlich bei geöffneter Spindelkastenabdeckhaube an der Außen-seite der Riemenscheibe Nr. 1 abgelesen werden.


Festelleinrichtung

Gefahr!

Abb. 24

Festelleinrichtung

Gefahr!

e. ung

der

ht

Festelleinrichtung

Gefahr!

Arretierungsstift

Fig. 24

Fig. 25

Fig. 26

Locking pin



Gefahr!

.

Der Arretierungsstift mit Magnethalterung kann an der Bank fixiert werden, um ihn immer zur Hand zu haben.

Please make sure that the power plug is disconnected. Do not switch the motor on during the lock. Only use the 24-step indexing device for partitions, not to remove a chuck from the spindle.

Mobile control box

Die mobile Bedienbox (Abb. 28) an gut erreichbarem Platz.

• The red button (0) is a combination switch for EMERGENCY STOP and OFF (0) during the turning work.

• The green button (I) is used to turn on the lathe during the turning work.

• The toggle switch is intended for operating forward and reverse. It is usually used in the forward position. The reverse is used very rarely, e.g. when grinding repeatedly.

• The potentiometer (pot) is used to control the motor speed. Tur-ning in a clockwise direction increases the rotation speed, turning counter clockwise the rotations speed will slow down.

Attention!Achtung!




• Position the mobile control box always within easy reach on the lathe, so that at any time, you can operate the EMERGENCY STOP button (0).

• When using chucks, faceplates and other M33 tools a drain fuse protection must be used for the reverse rotation.


NOTHALT

Achtung!

NOTHALT

NOTHALT

uf

Achtung!

NOTHALT

Fig. 27

Fig. 26



Gefahr!

.

Recommended speed range

1. Look in the table at the bottom for the diameter of the workpiece.2. Determine the intersection to the rotational speed with a vertical line.3. Turn left from this point and determine the speed (RPM).

Speed range by means of pulley change

Der Motor treibt über 3 Riemenscheiben mittels Poly-V-Rie-men die Riemenscheiben der Spindel an.Eine langsamere Riemengeschwindigkeit wird bei Arbeiten mit größeren Durchmessern benötigt, um einen optimalen Dreh-moment zu behalten. Das heißt, wenn Sie auf der schnellen Riemengeschwindigkeit z.B. Kreisel o.ä. gedrechselt haben und dann eine Schale mit einem Durchmesser von 30 cm oder mehr drechseln wollen, kann bei starker Beanspruchung die Motorleistung verringert werden. Dann muss ein anderer Drehzahlbereich gewählt werden. Unter der Abdeckhaube am Spindelstock befinden sich drei Riemenscheiben mit deren Hilfe Sie zwischen den drei Drehzahlbereichen wählen kön-nen. Ziehen Sie den Netzstecker und öffnen Sie erst dann die Abdeckhaube (Abb.30) am Spindelstock.

The combination of level I for 80-800 RPM, level II for 170-1700 RPM or level III for 360-3600 RPM (see fig. 31).


d bei n ie el m

en, g

er der

ei ei

e den e

Fig. 29

Fig. 30

Danach öffnen Sie die Riemenabdeckung des Motors am linken Ende des Bankbettes (Abb. 32). Hierfür muss die kleine Sicherungsschraube rechts neben der digitalen Geschwindigkeitsanzeige gelöst werden. Anschließend ist der Motorklemmgriff (Abb. 33) mit dem Schnellspannhebel zu lösen und anzuheben, um den Antriebsriemen zu entlasten. Jetzt können Sie den Riemen an der oberen und unteren Riemenscheibe versetzen. Achten Sie bitte unbedingt darauf, dass der Riemen auf beide

Scheiben gleichmäßig und vertikal läuft. Kontrollieren Sie den richtiges Sitz anschließend von Hand durch Drehen des Spin-delhandrades. Der Riemen soll fest, aber nicht zu stramm ges-pannt werden. Er soll im gespannten Zustand ca. 1 bis 2 cm durchzudrücken sein. Spannungsprüfung vor Schließen der Abdeckung beachten.After that, tighten the belt by means of motor-clamping lever and set the quick-release lever again. Likewise, the upper heads-tock cover must be closed again and secured by the screw, also cover the cover of the motor pulley with the digital display and seal with the locking screw.

Now you can plug the power cord again and check briefly whether the bench is running properly after belt replacement. The new speed range is available.


m en

den den

e obere it

der e

ube zu

Fig. 31 Fig. 32

Fig. 33

Changing belts

Should you ever need to change a defective belt, please contact your dealer, since it requires to remove the spindle.

Unplug the power cord and only then open the cover (Fig. 30) on the headstock. Then loosen the quick-release lever on the motor flange and relax the belt.Now remove the damaged belt (possibly by cut-ting with a knife or scissors). Remove the spindle shaft to insert the new belt (Fig. 35). Then you insert the new belt and reassamble the spindle in reverse order.Then pull the motor again with by means of the clamping lever. Fix this position again with the quick-release lever (S, fig. 33) and close the co-ver and screw it again.Now you can plug the power cord again and check briefly whether the bench is running pro-perly after belt replacement. .


Abb. 35

Verlauf der Spindel (Abb. 35)

Zugang der Riemen-scheiben und Spindel Access of belt pulleys and spindle

Fig. 34

Fig. 35

Course of the spindle (Fig. 35)

Changing belts

Danger!

Abb. 2

Gefahr!


NOTHALT

• Always wear eye protection

• Make sure that the workpiece is clamped securely. Always start with a slower motor speed and increase it until reaching the optimum motor speed.

• Unbalanced workpieces can be thrown out from the lathe at high motor speed and lead to serious injuries.

• After pressing the EMERGENCY-button the lathe is preprogrammed to shut down slowly the rotational speed to zero. Do not try to stop the workpiece by hand during the phase-out. This carries the risk of injury from splinters and overheating.

• Your fingers may get between workpiece and knife support bar.

• Remove lathe center from the tailstock when processing cross wood. Risk of injury to the arm or elbow.

Attention!Achtung!




• Set the working position so that the height of the base unit and the lathe is ergono-mically optimized and choose the base unit so that the spindle height of the MIDI is at the height of your elbows.

• In case of power failure, the workpiece is no longer slowed down. The phasing-out of the speed may take some time to complete.

• The 4-prongs-carrier must grip securely. Pre-grain the workpiece by means of a 4-prong-carrier and a wooden hammer (see Fig. 36).

• Use an intermediate support (bezel), in particular when starting vibrations, for long and thin or long workpieces.

• Proceed cautiously when using the knife, in particular lay the knife on the knife sup-port bar and then bring it to the workpiece.

• Only perform work with hazardous woods when using an extraction system or respi-ratory mask and goggles.

• Do not use severe out-of-balance workpieces. In case of strong vibrations stop the machine immediately.

• Do not use any workpieces with cracks or insufficient strength (e.g. decay)• Securely clamp the workpiece.• Select the chuck after the state of the art.• Select motor speed depending on the diameter of the workpiece.

Take advantage of the recommendations based on the predetermined engine speed table (see Figure 29)




Gefahr!

.

Pay special attention to the clamping of the workpiece. It must be done as safely as possible. There are several possibilities. Consult books to do so, locate training opportunities or visit a woodturning course in our location.Pay special attention to the safety and not round running workpieces. Use a balanced speed, securely clamp the workpiece and try to eliminate the imbalance of the wood as much as possible before clamping.

Einspannen von Langholz zwischen den Spitzen

Eine optimale Zentrierung ist unabdingbar, da besonders bei größeren Werkstücken die Unwucht minimiert werden muss. Ein tie-fer Abdruck des 4-Zacks erhöht zudem den sicheren Halt des Werkstückes beim Drech-seln.

Take a square piece of wood and first deter-mine the centre point on both ends. To do this, connect the endpoints with each other by diagonal pencil lines (see Figure 36). Al-ternatively, scantling centering devices are available in stores.

Danach wird das Kantel auf einen festen Untergrund gestellt und der 4-Zack mit einem Holz-, Gummi- oder Teflonhammer genau mit-tig in das Kopfende des Holzes geschlagen. So haben Sie 4 tiefe Zacken an einem Ende des Kantels, wo der 4-Zack leicht eindringen kann und das Werkstück sicher mitgenom-men wird ohne durchzurutschen. Stecken Sie den 4-Zack in die Spindel und vergewis-sern Sie sich, dass er stramm sitzt. Drücken Sie das Kantel mit dem Eindruck jetzt in den 4-Zack und schieben Sie den Reitstock mit etwas Überlänge vor das andere Ende und setzen Sie den Reitstock mit dem Klemmhe-bel auf der Rückseite fest auf das Bankbett. Durch Drehen des Handrades drücken Sie den mitlaufenden Körner in die Zentrierung des anderen Kantelendes. Zum Schluss wird die Pinole mit dem Schnellspannhebel arre-tiert.


Einspannen von Langholz zwischen den Spitzenbar,

en die er

den beim

olz punkt u die

en nd

en it

er es

en an

Einspannen von Langholz zwischen den Spitzen

e

Fig. 36

Fig. 37

Adjust the hand rest

The lower part of the hand rest is set before the long wooden workpiece with the clamping lever.

Stellen Sie die Handauflage (Abb. 38) so ein, dass sich das Holz noch frei drehen kann. Der Spalt zwischen Werkstück und Handauflage sollte ca. 5-10 mm betragen. Arretieren Sie diese mit dem Schnellspannhebel.

The basic rule is: The wood should be cut with the tool. If the selected speed is too low, the wood will be «hammering» against the tools, tear out and considerable powers will be exer-cised on tools and workpiece.This can lead to dangerous situations. There-fore, it is better to select an appropriate speed (see fig. 29) . This will give you a better cut and lower forces act on the workpiece. Compare the work with a plane. If the plane is guided very slow, it is much harder to break down the fibers. ´

Securing crossbars on a faceplate

Querholzrohlinge müssen vor dem Aufspan-nen auf der Drechselbank mit einer Bandsäge möglichst rund ausgesägt werden. Dies er-leichtert den Start beim Drechseln und min-dert die Vibrationen. Um einen ausgesägten Rohling auf eine Planscheibe oder ein Futter zu spannen, bedarf es einer ebenen Fläche. Hohle oder gewölbte Flächen müssen hier-für unter Umständen plan gehobelt werden. Planscheiben werden mit mind. 6Holzschrauben auf den Rohling festges-chraubt. Besonders für größere Werkstücke ist die Planscheibe für das Erstaufspannen der sicherere Weg. Moderne Spannfutter erlauben das Aufspannen mit Hilfe von Schraubfutte-reinsätzen oder entsprechenden Bohrlöchern.

Using chucks, read the operating instructions of the respective chuck.


olz g u

ählt, egen das

en te k u

en. ne

bb. en

und e auf

hen obel.

m

brechen. ´

auf eine Planscheibe

5-10 mm

olz g u

ählt, egen das

en te k u

en. ne

bb. en

und e auf

hen obel.

m

brechen. ´

auf eine Planscheibe

5-10 mm

Fig. 38 Gap hand rest

Fig. 39 Faceplate

Position of the knife pad or hand rest for long timber

Beim Schruppen stellen Sie die Messerau-flage so ein, dass die Schneide etwas obe-rhalb der Mitte eingreifen kann. Die Schrup-pröhre wird verwendet, bis die Unwucht herausgedrechselt ist (siehe Abb. 40)A form - or spindle shape tube is used to edit the form. It intervenes significantly above the middle of the workpiece. Cylindrical shapes can be smoothed out with a chisel. Here again the chisel intervenes well above the middle of the workpiece.So-called «plates» are turned on with the plate or cutting steel. The steel is intervening again above the middle.

Rough tube, German typeWith the rough tube, a long timber in square or slightly rectangular shape can be roughed up into a round cylindrical shape. We distinguish between the English «U-form-» and the German «flat forged» rough tube. The English rough tube is only used for long timber, while the flat forged can be used also in terms of cross wood for the top and bottom.

Form- and spindle-shape tubeThe form tube is used to design large and small forms like covings, round rods etc. and for the last cut on long wooden parts.Changes in the diameter of the workpiece be offset partly by an adjustment with the forearm. Form tubes edit the timber carrier always slightly above the middle of the workpiece. Form tubes are used almost always light vertically and they ONLY cut with the bottom site of the the cutting edge, close to the front rounding. Also the chamfer is always created when cutting with the shape tube. The flat forged pipe of the roughing can be used also in terms of cross wood on the underside of the workpiece, however nowadays a shell tube is used almost exclusively. See also the video film «Introduction to the basics of the lathe» or «Bowl lathe» by Hans Schulte.

Rechteck- und OvalmeißelRectangle chisels are traditional tools and were always used for particularly fine surfaces with long wood turning. Oval skew chisels have only been available since the end of the 70’s and have been developed for machining long throats. Chisels are held with a side angle of approx. 45 ° to the workpiece (see fig. 41). The middle third of the cutting edge works. Here, the chamfer must be attached too.

Cutting- and plate steelWhen parting, the steel on the upper third line of the workpiece is applied and stabbed in the arc to the middle.When turning on a plate in the timber sector it is the same procedure, but only up to the desired diameter. For more information, visit a woodturning course, get our video program «fundamentals of the lathe», read in books, or be explained more by your specialist dealer.


Stellung der Messer- oder Handauflage bei Langholz

Schruppröhre, deutsche Form

Form- und Spindelformröhre

NUR

Rechteck- und Ovalmeißel

Abstech- und Plattenstahl

Stellung der Messer- oder Handauflage bei Langholz

Schruppröhre, deutsche Form

Form- und Spindelformröhre

NUR

Rechteck- und Ovalmeißel e und

ne eln

nde g el

on bb. et.

Abstech- und Plattenstahl

Fig. 40 Knife position

Fig. 41

Recommended speed selectionThe speed is in rpm, mainly according to the size of the workpiece. But also other features such as balance, weight, hardness, different density, etc. determine a safe speed. Selected speeds that are too slow usually do not allow making a smooth surface. Too high speeds, and the lathe starts to vibrate and there is the danger that the workpiece flies out from the clamping and causes serious injuries or damage.

11. Care and Maintenance

Maintenance / care of the machine:

The FU-350 MIDI should be protected after every use, especially in high humidity, by a corresponding wax, silicone spray or other rust protection of all corrosion-enabled places such as bench bed, spindle thread with Mk2 and quill with Mk2 as well as some screw threads.Free the motor regularly with a brush or similar from the turning chips.Clean after each use bench bed, headstock and tailstock taper and the M33 spindle thread with a cloth soaked in methylated spirits or a commercially available solvent. Store or dispose the used cloth.

Especially when wet wood working, it is necessary to clean immediately all bare spots and to impregnate.Check the pulleys on dust and dirt and clean them if necessary after each use.

If put under heavy duty by drilling, the spindle thread in the tailstock must be greased 1 x per year or as nee-ded. For this purpose, the quill is pulled out completely with the handwheel. Access to the spindle lubrication is then possible.

All bearings are closed double-sided and do not need to be maintained.

Repairs

Danger!

Abb. 2

Gefahr!


NOTHALT

• When working on electrical equipment only perform when mains plug is disconnected. Do not leave unattended the mains plug and secure before reconnecting.

• Have work on the electrical equipment carried out by qualified electricians only.


12. Decommissioning

13. Terms of Warranty

Make sure you observe the following instructions for the preparation of the final shut-down:

• If the machine has been fully decommissioned, the then prevailing laws and regulations regarding disposal must be observed and complied with.

• Machine does not belong in the household waste.• All parts of the machine should be disposed preventing damage to personal health or the environ-

ment. It is useful to examine, what materials can be recycled, and to do this with respect for our environment.

Oils, fats solution and detergent are hazardous to the environment and should not escape into wastewater or household waste. Dispose them through the local municipal drop-off points. Clea-ning cloth or cotton soaked with oil, grease, solvents and cleaning agents are flammable. Collect them in suitable closed metal containers.

Linseed oil soaked cloths or cotton tend to auto-ignition and must be stored separately and disposed of.

Beyond the statutory warranty, this product is also equipped with a five-year warranty from the date of pur-chase. If the Midi FU-350 shows material and manufacturing faults when used for the intended purpose, then your competent distribution partner - at its option and its expense - will either change or replace these. Prerequisite for this is that the customer sends the lathe during the warranty period to a MIDI authorized service center and the Service Center receives ample opportunity to verify the alleged defect. The customer also shall send the receipt of the purchase and pay transportation costs in advance. The costs for the return transport will be borne by the respective service center. If it is, however, determined that the complaint was made after expiration of warranty, the customer has to bear the costs of storage and the return himself.

For a claimed defect, within the framework of the normal wear and tear, misuse, network congestion, network-related surges or changes on the machine, which are not performed by an authorized workshop, the manu-facturer/distributor may not be held liable. In no event shall the manufacturer or seller be liable for any inci-dental, special, indirect or consequential damages whatsoever, including a possible loss of profit or missing machine use. There are no other warranty claims, neither written nor oral, neither expressed or implied legal, business, custom or otherwise, neither on merchantability and fitness for purpose, or others. Excluded are claims of the customer within the framework of consumer protection regulations or other legislation.

It is pointed out that the distributors in Austria and Germany may have their own warranty conditions with respect to this product. The conditions may differ from the above. Therefore, contact your local dealer if such cases arise.


10. Außerbetriebnahme

umweltgefährdend

10. Außerbetriebnahme

Ö umweltgefährdendAAoder

Metallbehälter

14. Malfunctions

Error description Possible causes Possible solutionsMachine will not start • No electricity

• Motor, switch, or cable faulty• Spindle locked or 24-step part

device locked

• Check mains fuse• Contact electrician• Release locks

Machine turns off • Mains off• Frequency converter switched off

• Check mains fuse• Wait about 10 minutes and then

switch on again

Machine vibrates • Workpiece unbalanced

• Workpiece clamped unstable

• Tool cutting edge dull• Cutting pressure too high• Workpiece eccentrically clamped• Speed too high• Pulleys sit loosely• Machine stands on uneven ground• Spindle bearings defective• Motor bearings defective• Knife support bar, tailstock or

headstock not securely locked

• Compensate unbalance, reduce speed

• Improve clamping length or clam-ping diameter, support tailstock end, use bezel

• Sharpen tool or Exchange• Reduce depth of cut or feed• Clamp workpiece centrically• Reduce speed• Tighten pulleys• Ground level off• Check and if necessary exchange• Check and if necessary replace• Control and possibly tighten

selflocking nut on the bottomMachine vibrates • Bearing defective

• Feed too great surface of work-piece too rough

• Woodturning tool is dull• Turning tool springs back

• Replace bearings• Reduce feed rate

• Sharpen turning tool• Hand rest closer to the workpiece

Motor not running through • Workpiece too big• Poly-V belt sits loose

• Apply small belt speed• Tension the belt


15. AttachmentsAnlage 1 Konformitätserklärung


13. Anlagen

nlage 1 Konformitätserklärung

Annex 2 Spare parts list


Anlage 2 Ersatzteilliste

Positions-nummer Teile Nr. Bezeichnung Beschreibung Stückzahl

1 KS14-A1 Planscheibe M33 x 3,5 mm 1 2 KS14-A2 4Zack-Mitnehmer MK2 1 3 KS14-A3 Passfeder 5*5*25 1 4 KS14-A4 Spindel M33 x 3,5 mm 1 5 KS14-A5 Feststellschraube 1/4-20*1/4 5 6 KS14-A6 Riemenscheibe 1 7 KS14-A7 Kugellager 6005 1 8 KS14-A8 Schrauben 3mm x 16mm 2 9 KS14-A9 Mutter M10 1

10 KS14-A10 Madenschraube M10*1,5 mm 1 11 KS14-A11 Sicherungsstift 1

12B KS14-A12B Abdeckklappe Riemenantrieb 1 13 KS14-A13 Feststellschraube 14*1/2" 1 14 KS14-A14 Schraube 14*1" 4 15 KS14-A15 Federring 1/4 4

16B KS14-A16B Spindelstock 1 17 KS14-A17 Kugellager 6004 1 18 KS14-A18 Wellenscheibe S-18 1

Abb. 42 Fig. 42

Position number

Part no. Term Description Number of pieces

1 KS14-A1 Faceplate M33 x 3.5 mm 12 KS14-A2 4-prongs carrier MK2 13 KS14-A3 Feather key 5*5*25 14 KS14-A4 Spindle M33 x 3.5 mm 15 KS14-A5 Locking screw 1/4-20 * 1/4 56 KS14-A6 Belt pulley . 17 KS14-A7 Rolling-element bearing 6005 18 KS14-A8 Screws 3mm x 16mm 29 KS14-A9 Nut M10 110 KS14-A10 Grub screw M10*1.5 mm 111 KS14-A11 Locking pin . 1

12B KS14-A12B Cover-plate belt drive . 113 KS14-A13 Locking screw 14*1/2" 1

Position number


14 KS14-A14 Screw 14*1" 415 KS14-A15 Spring ring 1/4 4

16B KS14-A16B Headstock . 117 KS14-A17 Rolling-element bearing 6004 118 KS14-A18 Shaft washer S-18 119 KS14-A19 Handwheel . 120 KS14-A20 Poly-V belt 280J-4V 121 KS14-A21 Screws #10-24 * 5/16 722 KS14-A22 Cable holder . 223 KS14-A23 Pan head metal screw #10-24 * 3/4 " 1


24 KS14-A24 Cable spring ring . 225 KS14-A25 Magnet Locking pin . 1

26B KS14-A26B Bench bed . 127B KS14-A27B Typeplate . 128B KS14-A28B Connection cable with plug . 129 KS14-A29 Circlip S-12 130 KS14-A30 Knife support 6 "x 1" 1

31B KS14-A31B Knife pad - hand rest . 132 KS14-A32 Locking lever 5/16 "x15mm 233 KS14-A33 Eccentric lever . 134 KS14-A34 Socket . 135 KS14-A35 Circlip S-14 136 KS14-A36 Eccentric socket . 137 KS14-A37 Clamping plate . 238 KS14-A38 Nut M10*1.5 mm 239 KS14-A39 Ejector rod . 140 KS14-A40 Electric motor 0.75 kW-50Hz 1

41B KS14-A41B Typeplate . 142 KS14-A42 Locking lever . 143 KS14-A43 Screw 5/16-18x1-1/4 144 KS14-A44 Flat washers 5/16 145 KS14-A45 Flat washers 1/4 246 KS14-A46 Cylinder head screw 1/4-20 x 5/8 247 KS14-A47 Protection grip motor tensioner . 148 KS14-A48 Motor plate . 149 KS14-A49 Nut 5/16--18UNC 150 KS14-A50 Belt pulley 3 speeds 151 KS14-A51 Revolving centers MK2 1

52B KS14-A52B Quill . 153 KS14-A53 Eccentric lever . 154 KS14-A54 Spindle thread quill . 155 KS14-A55 Handles . 256 KS14-A56 Cylinder head screw 1/4"-20UNCx3/8 157 KS14-A57 Clamping screw . 158 KS14-A58 Circlip S-10 159 KS14-A59 Grub screw . 1

60B KS14-A60B Tailstock . 161 KS14-A61 Handwheel . 162 KS14-A62 Handle handwheel . 163 KS14-A63 Ball handle . 164b KS14-A64b Nut . 165 KS14-A65 Nut . 1

Position number


66 KS14-A66 Locking screw 3/16 "x 1/4" 3


Annex 3 Wiring diagram

Legend for wiring diagram

B1 Digital speed display

B-2 Sensor on the spindle

FB2 Emergency stop on- / off-button

M1 Electric motor

SA2 Rotational direction switch

SB1 / On-switch

SK Safety plug

U1 Frequency inverters VFD-S

VR1 Speed controller (Poti)


Anlage 3 Schaltplan

Abb. 43

Zeichenerklärung für Schaltplan

Fig. 43

67 KS14-A67 Round head screws 1/4 "-20 x 5/8" 468 KS14-A68 Grub screw 1/4-20*3/8 5

69B KS14-A69B Inverter (Frequency converter) . 170 KS14-A70 Round head screws . 271 KS14-A71 Nut 3/16" 2

72B KS14-A72B Retainer FU . 173 KS14-A73 Round head screws . 174 KS14-A74 Self-tapping screw . 175 KS14-A75 Connection socket . 176 KS14-A76 Cable clamp PG9 377 KS14-A77 Cable clamp . 2

78B KS14-A78B Retainer for digital display . 179 KS14-A79 Digital display . 180 KS14-A80 Mobile control box . 1

80-1 KS14-A80-1 Forward / reverse switch . 180-2 KS14-A80-2 Switch protection . 180-3 KS14-A80-3 On-switch . 180-4 KS14-A80-4 Potentiometer . 180-5 KS14-A80-5 Off-switch . 180-6 KS14-A80-6 Potentiometer button . 180-7 KS14-A80-7 Magnet . 180-8 KS14-A80-8 Mobile box top part . 180-9 KS14-A80-9 Mobile box strain relief . 180-10 KS14-A80-10 Designation label . 1

81 KS14-A81 Spiral cable mobile box . 184 KS14-A84 Self-tapping screw . 485 KS14-A85 Warning sign . 286 KS14-A86 Locking screw M4x6mm 487 KS14-A87 Flat washers M3 488 KS14-A88 Locking pin M3 289 KS14-A89 Cylinder head screw 3/16-3/8" 190 KS14-A90 Screw . 2

93B KS14-A93B Warning sign . 195 KS14-A95 Motor cable . 196 KS14-A96 Flat head screw 3/16 "x 1/2" 697 KS14-A97 Plate . 198 KS14-A98 Hinge . 199 KS14-A99 Locking pin 3/16" 2100 KS14-A100 Key for faceplate . 1101 KS14-A101 Rubber feet . 4102 KS14-A102 Locknut 3/8" 4

Connection socket


Anschlussplan

Abb. 44

Fig. 44

Annex 4 Measures attachment for operator-side undercarriage


Anlage 4 Maße Befestigung für betreiberseitiges U

Querschnitt mit Topfbohrungen für die Standfüße

Querschnitt mit Bohrungen für das festschrauben der Midi FU-350 an das Untergestell

Abb. 47

Untergestellkante

4 Bohrungen Ø 9,5 mm oder Topfbohrung Ø 40 mm

725 mm

160 mm

Topflochbohrung Ø 40 mm, mind. 12 mm tief

Bohrung Ø 9,5 mm

745,1 mm 185 mm

724,9 mm

724,9 mm

Abb. 45

Abb. 46

724,9 mm mmmm

Fig. 45

Fig. 46

Fig. 47

4 holes Ø 9.5 mm or pot hole Ø 40 mm

Undercarriage edge

Pot hole ø 40 mm, min. 12 mm deep

Drilling Ø 9.5 mm

Cross section with pot holes for the feet

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