mike brost simple tasks historian - wonderware california · 2018-05-23 · world’s easiest to...
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Wonderware Historian
Simple Things You Can Do with Historian
Confidential Property of Wonderware California Page 1
Presented by Mike Brost
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Confidential Property of Wonderware California Page 7
Wonderware Historian Helps… Consistently capture accurate, real-time information automatically
Visualize & Analyze Plant Performance Easy Access to Real-Time and Historical Trends & Reports
Use Cases Process & Product Quality Optimization Quickly Troubleshoot Alarms & Process Upsets Production & Efficiency Reports Regulatory Compliance Reports Energy Reports
Lower Costs and Increase Efficiency, Reliability
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World’s Easiest to Use Plant Historian Industry Leading Ease of Use – No SQL knowledge required!
o Fully Integrated – automatically creates Historian tags and built‐in store & forward redundancyo Automatically manages storage based on size/age/remaining disk spaceo Redundant Historians provide retrieval redundancy – configure in minutes
Storage & Retrieval Built for Real‐Time Industrial Operationso 1/50 of the storage space compared to traditional SQLo Retrieve a 1 Year Trend in seconds!o Store at the Resolution of Your Process (ie. down to the second for troubleshooting)o Advanced Retrieval Modes for Reporting (ie. 15min, Hourly, Daily, Min/Max/Avg, Total Flow, Uptime/Downtime)
Industry Leading Data Analysis & Reporting Toolso Powerful and User Friendly Trends & Dashboardso Excel Add‐In – Easy Access to Your Data FASTo Automated Reports (ie. Daily, Weekly, Monthly, Batch Based)o “Point & Click” Queries – automatically builds custom SQL, no programming required
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8
Historian Architecture
DataSources
Wonderware Historian
Reporting & Analysis
Real Time & Historical Trends
Secure Accesson Your Business
Network
Access Data fromAnywhere
Tier-2 EnterpriseHistorian
&Wonderware Online
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Enterprise Historian: Share Plant Data Securely with Corporate Users
Corporate Network
Enterprise “Tier 2” Historian
Business DomainHistorian
Client
Application ServerInTouchI/O
Control Network
“Tier 1” HistorianSCADA Domain
HistorianClient
Historian Client
Open OutboundReplication (single TCPport)
Confidential Property of Wonderware California Page 13
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InTouchInTouch Machine Edition (ME) OPC, JSON, ExcelHistorian Tier-1
Connect to your existing datasources
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City Saved $200k+ Year with Increased Billing Accuracy
Page 7Confidential Property of Wonderware California
Were previously direct billed by Regional Sanitation District. Historical Trends for Sewer Flow Daily/Monthly Totals are now used for billing because the city’s flow meters are calibrated regularly. Discrepancies were found averaging 2-3 MGD, saving the an average of 18,000 a month
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Troubleshooting I/I in Sewer Lines
Page 8Confidential Property of Wonderware California
On the sewer system during a rain event sewer flow stations would go from the normal flow 4-6 MGD to 15 MGD. Using Historical trends and flows, Operators were able to isolate areas where there was an increase in infiltration in the line versus just an increase in sewer effluent.
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Well Improvements
Page 9Confidential Property of Wonderware California
Operators use summary tags to see what wells have been producing, measure flow, pump performance and ground water levels. They are able to diagnose if it’s an aquifer or pump issue. Trends help determine where maintenance is needed visually.
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10Confidential Property of Wonderware NorCalNovember 2015 May 2016
Increasing Yield 5% by Reducing Product Give AwayImproved Line Efficiency and reduced Give-Away within 6 months
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11Confidential Property of Wonderware NorCal
Sample Weight Tracking• Operator takes periodic sample weights which are
recorded/displayed in a trend to verify if they are within specifications
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Confidential Property of Wonderware California Page 17
Brewery Water Usage & Wastewater DischargeReports
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Confidential Property of Wonderware California Page 17
Packaging Line Performance Report
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▲ Introduced in Historian 10.0 (2012)▲ Ad Hoc on any Tag▲ Pre-calculated, Periodic Time Periods
▲ What’s Good▲ Over 200x faster than ad hoc▲ Transparently re-summarize
▲ Not So Good▲ Required Extra Configutation▲ Must intentionally select a different tagname
▲ Solution: Make them transparent (“auto-summary”)
About Summary Tags
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Page 15Confidential Property of Wonderware California
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Auto Summary Timeline
Confidential Property of Wonderware CaliforniaPage 16
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Replication Backfill
▲ Run aahBackfillUI.exe
Confidential Property of Wonderware CaliforniaPage 17
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Historian Rights Requirements
Confidential Property of Wonderware CaliforniaPage 18
No elevated Windows or SQL ServerRights required post-install
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Historian Data Types
Confidential Property of Wonderware CaliforniaPage 19
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Why Block-based Alarm & Event History?
Confidential Property of Wonderware CaliforniaPage 20
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Historian Time Series Data
Confidential Property of Wonderware CaliforniaPage 21
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Structured Event Storage in Historian
▲ Basis of current Alarm and Events in History Blocks▲ Customized Structured Data Records are Supported
▲ JSON Pair (Name, Value)▲ 50 Pairs per Record▲ Each Value up to 320 Characters (Text)▲ Multiple Data Types Supported
▲ Blob, Boolean, Byte▲ Date, DateTime, Duration, TIme▲ Float , Decimal, Double▲ GUID, Hex, Int, Interger, Long, Short, String▲ UnsignedByte, UnsignedLong, UnsignedShort, UnsignedInt
© 2018 AVEVA Solutions Limited and its subsidiaries. All rights reserved.
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Structured Event Storage in Historian
▲ Stored in On-Premise or Cloud Historian▲ Uses Historian SDK to Generate Event Record
▲ HistorianEvent myEvent = new HistorianEvent();myEvent.EventTime = DateTime.Now;myEvent.ID = Guid.NewGuid();myEvent.Type = “WOExecution";
▲ myEvent.AddProperty(“WOID", “WO-745812”, error))myEvent.AddProperty(“ProductID", “Cherry Soda”, error))myEvent.AddProperty(“Quantity", i.ToString(), out error))// ... set other properties here
▲ historian.AddStreamedValue(myEvent, error))
© 2018 AVEVA Solutions Limited and its subsidiaries. All rights reserved.
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Event Retrieval from Historian
▲ Historian SDK▲ EventQueryArgs eventQueryArgs = new EventQueryArgs();
eventQueryArgs.EventOrder = HistorianEventOrder.Ascending; eventQueryArgs.StartDateTime = new DateTime(2014, 9, 1, 0, 0, 0); eventQueryArgs.EndDateTime = new DateTime(2014, 9, 30, 0, 0, 0); eventQueryArgs.EventCount = 1000;
▲ EventQuery eventQuery = historian.CreateEventQuery();▲ eventQuery.StartQuery(eventQueryArgs, error)▲ eventQuery.QueryResult.EventTime
eventQuery.QueryResult.WOIDEventQuery.QueryResult.ProductID
© 2018 AVEVA Solutions Limited and its subsidiaries. All rights reserved.
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Event Retrieval from Historian
▲ OData/REST API▲ Submit requests using a web browser▲ Microsoft Excel (2013, 2016, or Office 365)▲ Business Intelligence (BI) systems, such as Tableau and Microsoft Power BI
▲ http://localhost:32569/Historian/v2/Events?$filter=EventTime+gt+'2017-07-13T00:00:00'
▲ http://localhost:32569/Historian/v2/Events?$filter=type+eq+’WOExecution'
© 2018 AVEVA Solutions Limited and its subsidiaries. All rights reserved.