miki spring actuated brakes

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SPRING ACTUATED TYPE BRAKES Electromagnetic Brakes and Power Supply Units

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Page 1: MIKI Spring Actuated Brakes

SPRING ACTUATED TYPE BRAKESElectromagnetic Brakes and Power Supply Units

Page 2: MIKI Spring Actuated Brakes

BES MODEL

Power supply for general control, Clutches&Brakes

Model BES is a compact Over-excitation Power Supply for our standard electromagnetic clutch and brake of DC24V, 45V, 90V to realize high speed reaction at the whole capacity range. Model BES apply high voltage into the stator at short time to pull the armature to the stator quickly. As the result, the customer can enjoy high frequent and high precision operation. Model BES meet with RoHS Directive and by using optional EMC Directive unit, model BES can satisfy EC Directive.

ò Compact and lightweightSince all circuits are contactless, it is compact and lightweight.

ò Photo coupler inputIt is useful for a direct control from a sequencer,etc.

ò Adapted to the RoHSAdapted to the Restriction of Hazardous Substances that bans the use of 6 substances such as mercury or lead can be selected as option.

ò Correspond to CE markingIt is correspond to CE marking if it is used with optional EMC control set.

��

Page 3: MIKI Spring Actuated Brakes

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BES MODEL

¢ SpecificationsTerminal symbol

Terminal name Function description����

1-2 Power input terminal

Commercial 200-VAC (or 100-VAC) power supply 50/60 Hz is connected.Power supply of 24-240 VDC can be used.

3-4 Output terminal An electromagnetic clutch/brake is connected.

5-6 Control terminal 1 Controls output by opening/closing terminals with relays.

Ground terminal External ground terminal (Class 3 ground or higher)

S1-S2 Control terminal 2 Controls output by turning on/off 24 VDC (30-mA smoothing power supply).

¢ Terminals and functions

Dimentions when optionsare installed:(87)

DIN rail mounting plate(optional)

BES-40:97(10)(43)

55

102

(112

)

6-M3

2-ø4.5

BES-20:78

Control circuit

1

2

6 5

4

3

S 2

S 1

RUN

OP.VOLT [steady exciting voltage]

OV.TIME [overexcitation time]

[Input signal lamp]

¢ Dimensions

¢ Control circuit

Output current 2A:204A:20

Refer to the power supplysize correspondence table.

Input Voltage AC100V:1AC200V:Blank

Installation methodDIN rail mounting:DINDirect mounting:BlankThe DIN rail mountingoption is set only for BES-20.

BES - 20 - 10 - 1 -DIN

ò Options (EMC Directive-compatible set)

As an EMC Directive-compatible set, the EC Directive (CE Marking) can be complied with if one noise filter and two ferrite cores are ordered separately for the following models.

BES-20-EMC

Energization operation clutch/brake

correspondence table

De-energization operation brake

correspondence table

Tooth clutch correspondence table

CB size

Nominal output current

Power supply

size

Brake size

Nominal output current

Power supply

size

Clutch size

Nominal output current

Power supply

size

06

2010

06

2061

06

� �08 08 08

10 10 10

12 16 12 62 1220 51

13

� �13 � � 13

14 14 20 62 14 � �15 15 � � 15 20 5116 20 16 16

2062 16

� �18 � � 1863

18

20 20 20 20 20

21� �

21� �

21

20 5223 23 23

25 40 25 25 20 63 25

31� �

31� �

3140 53

32 32 32

Power supply size correspondence table

* The energization operation clutches/brakes are 24-VDC specification. * The de-energization operation brakes are 45-VDC specification for input of 100 VAC, or 90-VDC specification for input of 200 VAC.* The electromagnetic tooth clutches are 21.5-VDC specification.* The sizes of the clutches and brakes in the table indicate our de-energization operation brake sizes.

Power supply for clutches & brakes

Model BES-20-□ -1 BES-40-□ -1 BES-20-□ BES-40-□Input voltage 100/115V 50/60Hz 200/220V 50/60Hz

Output current 2.0A 4.0A 2.0A 4.0A

Overexcitation voltage90 VDC full-wave �100-VAC input)

180 VDC full-wave �200-VAC input)

Overexcitation time Adjusted for each model/size before shipmentProtection function Input side: Fast-blow fuse (5 A)

Insulating resistance 100 MΩ with 500-VDC megger (between the terminal and main body)Withstand voltage 1000 VAC, 50 Hz, 1 minute (between the terminal and main body)

Usage environment -20~+60ºC/10~90%RH (no condensation)Weight 0.3kg 0.7kg 0.3kg 0.7kg

* The output voltage is factory-set for the clutch/brake.* The output voltage is not isolated from the power supply. Touching it may cause an electric shock.* The unit has a built-in varistor. Do not install an external protection element.* Power supply of 24-240 VDC can be used. (Please ask us.)

Before ordering

Page 4: MIKI Spring Actuated Brakes

�4

ò Operation responsivenessNone of the circuits has contact so that the response from the signal input to the electromagnetic clutch/brake output is fast and stable.

¢ Instruction for useò Protective deviceDo not enter a discharge device such as varistor on the output side (between P-C and P-B). If it is entered, an overcurrent trip will occur, which may cause operation shutdown or damage to the discharge device or power supply.

ò Protection functionA fuse is installed in the input side of the BES. When the fuse trips, it may be due to an error in the output side.• Short-circuit of the output side• Ground fault to the output side• Error of the output side (electromagnetic clutch/brake)

Before resuming operation, make sure there is no error in the output side.

ò Connection 1 ・PLC control・

OV.TIME

RUN

OP.VOLT

S2

S1

6+

+5

4

3

2

1

24V24V

CLUTCHBRAKE

FUSE

PLC(Sequencer)

C1 B1 B2C2

・ò Connection 2 ・contact control・

C1 B1 B2C2

OV.TIME

RUN

OP.VOLT

S2

S1

6+

+5

4

3

2

1

FUSE

CLUTCHBRAKE

24V

・ò Time chart

Terminal Number1-2

5-6

3-4

S1-S2

Contract Unit

PowerInput

CloseOpen

OutputVoltage

VoltageControl

Clutch/Brakeoutput

Overexcitation time

(OV.TIME)

(OP

.VO

LT)

Ste

ady

exci

ting

volta

ge

¢ Specification

Design Check Items BES MODEL

ò Energy savingIt has zero stand-by energy and does not consume unnecessary power.When combined with our spring actuated type brake, it can achieve energy saving by reducing power consumption and heat generation of the spring actuated type brake by 70% or more.

ò Operation sound

The BES model has low-noise design. However, some excitation noise may be generated from the electromagnetic clutch/brake during operation depending on the installation environment. This is not abnormal, so there is no need to worry about it.

ò Two types of control method

Both PLC control that controls voltage with a sequencer and contact control that controls voltage with a relay are available for operation.However, for contact control, power control equipment is required in order to control the power line.

ò Power supply voltage variation and output voltage

The BES model is a power supply unit that is designed to operate successfully under fluctuations of power supply voltage. However, its output voltage fluctuates as the power supply voltage fluctuates. To satisfy the performance of the electromagnetic clutch/brake, fluctuations of the power supply voltage should be limited to within a range of ±10%.

ò Checking the output voltage valueWhen checking the output voltage with a voltmeter or tester, connect a load such as an electromagnetic clutch/brake in the output side.If not, the reading will be a value close to the power supply voltage.

¢ Connection method and time chart

Page 5: MIKI Spring Actuated Brakes

��

¢ Installation of a protective device and equipment wiring are tedious. I need a simpler application.

¢ Easily broken relays. Short life-span of relays. Several sparks that are unnerving.

The cause of destruction of a relay is back electromotive voltage (surge voltage) generated during magnet coil control. The back electromotive voltage exceeds 2kV without a protective device.This power supply unit controls the internal semiconductor relay (SSR function) with small input signals from the PLC (such as a sequencer). It realizes high reliability and longer life without any contact control device such as a relay provided by the customer.

This power supply unit incorporates a protective device.It also has the SSR (solid state relay) function, so wiring is simple as shown in the right figure. It requires no power control devices such as a relay and SSR, achieving cost reduction, small footprint, and less wiring.It can be installed on a DIN rail (optional), which is helpful for embedding into a control panel.

¢ ■I need better operation of a clutch and brake; I need to improve its life.

O ve r exc i t a t i o n c o n t r o l d r a m a t i c a l l y i m p r ove s t h e responsiveness of the clutch and brake. Also, it significantly extends the life of the clutch and brake.It has high output and a very compact size, and can be used for a wide range of clutch and brake models and sizes (refer to the correspondence table).

■¢ I need an environmentally-friendly power supply unit; I need to comply with the overseas standards.

I t has ze ro s tand-by ene rgy and does not consume unnecessary power.When combined with our spring actuated type brake, it can achieve energy saving by reducing power consumption of the spring actuated type brake by 70% or more. Also, it can reduce heat generation of the spring actuated type brake by about 70%, causing no heat damage in the peripheral devices of the spring actuated type brake.It complies with the RoHS directive and EC directive (CE marking).* For compliance with the EMC directive, use the EMC set (optional).

Power supply type

(model)

Input voltage

Standby energy

During electromagnetic clutch (Clutch 101-20 45 W) operation

Power consumption primary side

Output voltage

Power consumption secondary

side

Efficiency

SW

AC200V

4.5W 56.7W

DC24V 45W

79.3%BE 6.1W 54.5W 82.6%

BEJ 2.9W 53.7W 83.8%BEH 4.6W 57.9W 77.7%BES 0W 50.2W 89.7%

Power consumption of various types of power supply units (representative values during operation of excitation clutch and brake)

*The numerical data are representative values and may vary depending on the installation and peripheral conditions of the electro-magnetic clutch and brake.

De-energization operation brake

modelVoltage

specifications Size

Power consumption * At ambient temperature

of 20ºC

Surface temperature* At an ambient

temperature of 20ºC

Normal excitation

BES(weak

excitation)

Normal excitation

BES(weak

excitation)

BXL/BXH DC45V DC90V

06 12W 3.0W

70ºC� 30ºC�

08 18W 4.5W10 25W 6.3W12 30W 5.0W16 39W 6.5W

458 DC96V

06 20W 3.3W08 25W 4.2W10 31W 5.2W12 40W 6.7W14 50W 8.3W16 55W 9.2W18 85W 14.2W20 100W 16.7W25 110W 18.3W

Power consumption and surface temperature of the spring actuated type brake

Clutch/brake model

Voltage specification Size

Clutch Brake

Normal excitation

BES(overexcitation)

Normal excitation

BES(overexcitation)

101/111 CSZ/BSZ 121/122 125/126

CBW/CMW

DC24V

06 20 4 15 308 23 5 16 310 25 5 18 412 40 7 27 516 50 9 35 720 90 14 65 825 115 23 85 11

Armature suction time [ms]

*The models in the table are our electromagnetic clutch and brake models.*BES is for 200VAC input.

PLC24V

24V

C1 B1

AC

MC1

MC2

0V + -100V 200V

DC24V

B2C2

S2

S1

6+

+5

4

CLUTCHBRAKE3

2

1

FUSE

OV.TIME

RUN

OP.VOLT

(Sequencer)

C1 B1 B2C2

Have you experienced any of the

following?

BES basic connection BE basic connection

¢ Connection method and time chart

* The models in the table are our electromagnetic clutch/brake models.

Page 6: MIKI Spring Actuated Brakes

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06 CHINAMIKI PULLEY (SHANGHAI) CO., LTD.TIAN JIN Representative OfficeLIAO HE BEI DAO, BEI CHEN HIGH-TECH PARK TIANJIN, P.C. 300402, CHINATEL:86-22-2630-3111 FAX:86-22-2672-3111

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06 CHINAMIKI PULLEY (SHANGHAI) CO., LTD.TIAN JIN Representative OfficeLIAO HE BEI DAO, BEI CHEN HIGH-TECH PARK TIANJIN, P.C. 300402, CHINATEL:86-22-2630-3111 FAX:86-22-2672-3111

01 AUSTRALIANAISMITH ENGINEERING & MANUFACTURING CO. PTY. LTD.149 HEIDELBERG ROAD, NORTHCOTE 3070,VICTORIA, AUSTRALIATEL:61-3-9489-9811 FAX:61-3-9482-1474

07 CHINAANSEN M & E EQUIPMENT(NANJING) CO.,LTD.ROOM 203, No.15 BUILDING, SCIENCE&TECHNOLOGY GARDEN,No.12 DINGHUAIMEN,NANJING.TEL:86-25-8375-2618 FAX:86-25-8375-2698

50 U.S.A.LOVEJOY, INC.2655 WISCONSIN AVENUE, DOWNERS GROVE, ILLINOIS 60515, U.S.A.TEL:1-630-852-0500 FAX:1-630-968-8957

02 AUSTRALIAR. R. FISHER & CO., LTD.UNIT 23 BLOCK E., CARINGBAHBUSINESS PARK 1-3, ENDEAVOUR ROAD, CARINGBAH NSW 2229, AUSTRALIATEL:61-2-9540-4533 FAX:61-2-9540-4079

08 CHINACENTA MP (SHANGHAI) CO.,LTD.D3-1F,NO.479 CHUNDONG ROAD,XINGZHUANG INDUSTRY PARK,SHANGHAI 201108,CHINATEL:86-21-54831381 FAX:86-21-54831380

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09 CHINAON GEAR TRADING CO.,LTD. BEIJINGRM. 3A, GUO MEN BLDG., NO.1 ZUO JIA ZHUANG ROAD, CHAOYANG DISTRICT, BEIJING, P.C. 100028, CHINATEL:86-10-6465-0966 FAX:86-10-8454-1022

04 CHINAMIKI PULLEY (TIANJIN) CO., LTD.NO.2 LIAO HE BEI DAO, BEI CHEN HIGH-TECHPARK TIANJIN, P.C. 300410, CHINATEL:86-22-2630-3111 FAX:86-22-2672-3111

10 CHINATIANJIN ACE PILLAR ENTERPRISE CO., LTD.14TH FL., NORTH BLDG., NO.21, WEI-JIN SOUTH ROAD, TIANJIN, P.C. 300060, CHINATEL:86-22-2355-6000 FAX:86-22-2355-6368

14 GERMANYCENTA ANTRIEBE KIRSCHEY GmbHPOSTFACH 1125 D-42755 HAAN, GERMANYTEL:49-2129-912-0 FAX:49-2129-2790

15 GERMANYINTORQ GmbH & Co.KGWULMSER WEG5,D-31855 AERZEN GERMANYTEL:49-5154-9539-04 FAX:49-5154-9539-10

16 GERMANY LENZE AGP.O.BOX 10 13 52, D-31763 HAMELN, GERMANYTEL:49-5154-82-0 FAX:49-5154-82-2800

17 GERMANYMAGNETA GmbH & Co KGDIBBETWEG 31, D-31855 AERZEN OT GROSS BERKEL, GERMANYTEL:49-5154-953132 FAX:49-5154-953141

18 GERMANYMASCHINENFABRIK MOENNINGHOFF GmbH & CO KGP.O.BOX 10 17 49, 44717 BOCHUM, GERMANYTEL:49-234-3335-0 FAX:49-234-3335-200

20 HONG KONGMIKI PULLEY (HONG KONG) CO., LTD.5TH FL., CCT TELECOM BLDG., 11WO SHING STREET, FO TAN, HONG KONGTEL:852-2947-7508 FAX:852-2947-7518

21 HONG KONGON GEAR E & M PRODUCTS LTD.13/F., MEECO INDUSTRIAL BUILDING, 53-55AU PUI WAN STREET, FOTAN, N.T., HONG KONGTEL:852-2690-3320 FAX:852-2690-2326

22 INDIAFLURO ENGINEERING PVT.LTD.PLOT B-29/1,MIDC,TALOJA-410 206,DIST-RAIGAD,NAVI MUMBAI INDIATEL:91-22-2741-1922 FAX:91-22-2741-1933

23 INDIAGLOBAL TECHNOCRATS INC.302,GUPTA TOWER-2,G-33,VIKAS PURI,NEWDELHI-110018 INDIATEL:91-124-2386-745 FAX:91-124-2385-935

24 INDONESIAPD. CENTRAL TEHNIKJL GUNUNG SAHARI NO.2 BLOK.F NO.1,KOMPLEK MARINA MANGGA DUA, JAKARTA 14420, INDONESIATEL:62-21-645-5152 FAX:62-21-640-3975

05 CHINAMIKI PULLEY (SHANGHAI) CO., LTD.ROOM 2401 SHANGHAI UNIVERSAL MANSION,172 YU YUAN ROAD, JING AN DISTRICT, SHANGHAI 200040 CHINATEL:86-21-6249-6161 FAX:86-21-6249-9397

12 DENMARKZERO-MAX A/STHRIGESVEJ 28DK 8600 SILKEBORG DENMARKTEL:45-868-12288 FAX:45-868-15388

11 CZECH REPUBLICCOROLL s.r.o.HOSTOVSKEHO 525, 549 31 HRONOV. CZECH REPUBLICTEL:491-483 805 FAX:491-483 805

19 GERMANYSCHMIDT-KUPPLUNG GmbHWILHELM-MAST-STRASSE 15 D-38304 WOLFENBUETTEL, GERMANYTEL:49-5331-9552-500 FAX:49-5331-9552-552

25 INDONESIAPT. HIMALAYA EVEREST JAYA.JL. DAAN MOGAT KM. 10 NO:151,PESING POGLAR KEDAUNG KALI ANGKE-CENGKARENG, JAKARTA BARAT 11710, INDONESIATEL:62-21-544-8965 FAX:62-21-619-4658

26 ITALY BIANCHI CUSCINETTI S. p. A.VIA G. ZURETTI, 100 - 20125 MILANO, ITALYTEL:39-0267861 FAX:39-026701062

27 ITALY MOTOVARIO S. p. A.VIA QUATTROPASSI, 1/3-41043 FORMIGINE(MO), ITALYTEL:39-059579711 FAX:39-059579710

28 MALAYSIAHIMALAYA POWER TRANSMISSION SDN. BHD.N0. 143 A, JL, PISANG EMBUN 97000, BINTULU, SARAWAK, P.O. BOX 3052, 97014, MALAYSIATEL:60-86-311930 FAX:60-86-311039

29 MALAYSIASING HUAT HARDWARE & MACHINERY (M) SDN BHDLOT 4 JALAN SS 13/4 SUBANG JAYA IND ESTATE, SUBANG JAYA, 47500 PETALING JAYA, SELANGOR, MALAYSIATEL:60-3-5633-7655 FAX:60-3-5633-9700

30 NEW ZEALANDR. R. FISHER & CO., LTD.13 SPRING STREET, PAPATOETOE, AUCKLAND, NEW ZEALANDTEL:64-9278-4059 FAX:64-9279-8286

31 PHILIPPINESLEELENG COMMERCIAL, INC.387-393 DASMARINAS STREET, MANILA, PHILIPPINES P.O. BOX 480, MANILA, PHILIPPINESTEL:63-2-241 8901 FAX:63-2-241 4060

33 SINGAPORECENTA TRANSMISSIONS FAR EAST PTE., LTD.51 BUKIT BATOK CRESCENT #05-24 UNITY CENTRE 658077, SINGAPORETEL:65-6316-2508 FAX:65-6316-2509

34 SINGAPORESING HUAT HARDWARE & MACHINERY PTE., LTD.178 GUL CIRCLE JURONG TOWN SINGAPORE 629628TEL:65-6-861-4782 FAX:65-6-861-6466

35 SOUTH KOREAINKOK INDUSTRIAL CO., LTD.ROOM NO.104, 1ST FL., WOOLIM E-BIZ CENTER,170-5 GURO-DONG, GURO-GU, SEOUL, KOREATEL:82-2-2108-2500 FAX:82-2-2108-2510

36 SOUTH KOREAWON TECHBL.42-78,I HYEN-DONG,SEA-GU,TAEGU CITY,KOREA 703-830TEL:82-53-557-9111 FAX:82-53-557-9115

37 SPAINRODAMIENTOS FEYC S.A.PROGRéS, 127-133 POL. IND. ALMEDA 08940 CORNELLá LL. BARCELONA, SPAINTEL:34 934 740 464 FAX:34 934 745 893

38 SWEDENETP TRANSMISSION AB.BOX 1120, S-581 11, LINKOEPING, SWEDENTEL:34 934 740 464 FAX:34 934 745 893

32 PORTUGALRF PORTUGAL - ROLAMENTOS E COMPONENTES, LDA.RUA DO CASTANHAL, 682 Z.I. MAIA - SECTOR II 4475/122 MAIA, PORTUGALTEL:351 22 947 89 50 FAX:351 22 947 89 60

39 SWITZERLAND BAMATEC LTD.FABRIKSTRASSE POSTFACH CH 8734 ERMENSWIL, SWITZERLANDTEL:41-55-2868-585 FAX:41-55-2868-525

49 U.S.A.HELICAL PRODUCTS COMPANY, INC.901 WEST McCOY LANE, P.O.BOX 1069, SANTA MARIA, CALIFORNIA 93456-1069, U.S.A.TEL:1-805-928-3851 FAX:1-805-928-2369

47 U.S.A.BRAKECLUTCH,LLC48 VISTA Dr. FLANDERS, NJ 07836,U.S.A.TEL:1-973-584-4539 FAX:1-973-584-2371

48 U.S.A.CENTA CORPORATION2570 BEVERLY DRIVE #128 AURORA,ILLINOIS 60502-8588 U.S.A.TEL:1-630-236-3500 FAX:1-630-236-3565

13 EGYPTUNITED GROUP SUPPLIES34 EI KOTS STREET,FROM WALIE EI AHD EXTENT-HADAAK EI KOBBA-CAIRO,EGYPTTEL:20-202-260-37095 FAX:20-202-260-37096

46 U.A.EAEIN GENERAL TRADING CO. LLCDEIRA,DUBAI, P.O.BOX 171349, U.A.E TEL:971-4229-7635 FAX:971-4229-7634

41 SWITZERLAND ROSTA AGCH-5502, HUNZENSCHWIL, SWITZERLANDTEL:41-62-897-2421 FAX:41-62-897-1510

42 TAIWANACE PILLAR CO., LTD.2F NO.7, LANE 83 SEC 1, KUANG-FU RD., SAN-CHUNG CITY, TAIPEI HSIEN 241, TAIWAN ROCTEL:886-2-2995-8400 FAX:886-2-2995-3466

43 TAIWAN ROSEN CORP.2F NO.7, LANE 83 SEC 1, KUANG-FU RD., SAN-CHUNG CITY, TAIPEI HSIEN 241, TAIWAN ROCTEL:886-2-2995-8400 FAX:886-2-2995-3466

44 THAILANDNAM SAE INTERNATIONAL TRADING CO., LTD.32-34, SOI SRITHAMMATIRAD, CHAROENKRUNG ROAD, POMPRAB,BANGKOK 10100, THAILANDTEL:66-2-222-0072 FAX:66-2-224-8071

45 TURKEYEKSIM MUHENDUSLIK SIS LTD. STI.PERPA TIC. MRK. B BLOCK 11, No.1675, SISLI,ISTANBUL,TURKEYTEL:0212-222-8112 FAX:0212-222-8102

40 SWITZERLAND DKSH SWITZERLAND LTD.WIESENSTRASSE 8, PO BOX 888, CH-8034, ZURICH, SWITZERLANDTEL:41-44386-7359 FAX:41-44386-7759

51 U.S.A.ZERO-MAX, INC.13200 SIXTH AVENUE NORTH, PLYMOUTH, MN 55441, U.S.A.TEL:1-763-546-4300 FAX:1-763-546-8260

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461 Imai-Minami-cho, Nakahara-Ku, Kawasaki-Shi, Kanagawa-Ken, 211-8577,Japan