mini lamp annealer model€¦ · cooling water circulator cooling ability 1700/1900kcal/hr. power...

2
MINI LAMP ANNEALER MILA MILA 5000 5000 MILA MILA 5000 5000 HEAD OFFICE 1-9-19 HAKUSAN MIDORI-KU YOKOHAMA 226-0006 JAPAN TELEPHONE : 81-45-931-2285 FACSIMILE : 81-45-933-9973 Specifications are subject to change without notice for further improvement. KP Cat.No.MILA-5000-1Ⓔ/08.06.3000 Agent Selection guide Model Type Temperature range Maximum heating rate ※ Temperature uniformity※ Heating atmoshere Sample size Temperature control sensor Lamp rating MILA-5000-P-N Near-infrared lamp High temperature type RT to 1200℃(MAX) 50℃/s(50℃~1200℃) in vacuum atmosphere 45℃/s(50℃~1200℃) in nitrogen gas ±2.0℃(ΔT=4℃)at 1200℃ in vacuum atmoshere ±4.5℃(ΔT=9℃)at 1200℃ in nitrogen gas Air, vacuum or inert gas MAX W20×L20×t2.0(mm) Compatible with JIS thermocouple K fixed 1kW-4-100V/lamp MILA-5000-UHV Near-infrared lamp High temperature High vacuum type RT to 1200℃(MAX) 50℃/s(50℃~1200℃) in vacuum atmosphere 45℃/s(50℃~1200℃) in nitrogen gas ±2.0℃(ΔT=4℃)at 1200℃ in vacuum atmoshere ±4.5℃(ΔT=9℃)at 1200℃ in nitrogen gas Air, vacuum or inert gas MAX W20×L20×t2.0(mm) Compatible with JIS thermocouple K fixed 1kW-4-100V/lamp MILA-5000-P-F Far-infrared lamp Uniform heating type RT to 800℃(MAX) 4℃/s(50℃~800℃) in vacuum atmosphere 4℃/s(50℃~800℃) in nitrogen gas ±1.8℃(ΔT=3.6℃)at 500℃ in vacuum atmoshere ±1.2℃(ΔT=2.4℃)at 500℃ in nitrogen gas Air, vacuum or inert gas MAX W20×L20×t2.0(mm) Compatible with JIS thermocouple K fixed 250W-4-100V/lamp Specification of temp. program Program mode Input sensor MILA-5000-P-N Temperature vs. time setting, Step number 256 Total program 32 MAX Cyclic, hold, advance and other function PID+fuzzy logic control, Auto tuning, USB communication, AUTO/MANUAL available Compatible with K-type thermocouple MILA-5000-UHV MILA-5000-P-F Utility requirements Power requirement Cooling water Gas inlet port Gas discharge port Vacuum port Outside dimensions Weight MILA-5000-P-N AC200V, single phase, 4kW Flow rate : 4ℓ/min, Pressure : 0.3MPa 1/4-inch Swagelok joint 1/4-inch Swagelok joint NW25-KF W360×D355×H179(mm), (excluding protrusion) Approx.15kg MILA-5000-UHV AC200V, single phase, 4kW Flow rate : 4ℓ/min, Pressure : 0.3MPa 1/4-inch Swagelok joint Exhaust from Vacuum port ICF-70 W360×D365×H179(mm), (excluding protrusion) Approx.15.5kg MILA-5000-P-F AC200V, single phase, 1kW Flow rate : 2ℓ/min, Pressure : 0.3MPa 1/4-inch Swagelok joint 1/4-inch Swagelok joint NW25-KF W360×D355×H179(mm), (excluding protrusion) Approx.15kg Standard safety features Thermocouple burnout, Overtemperature setting, Furnace body temperature sensor. The heating rate and temperature uniformity above are the measured values of a 20mm deep × 20mm wide × 0.5mm thick nickel plate. Subject to change depending on material and size. Optional Unit Included items Instruction Manual Programming input support software (compatible with Windows2000/XP, including USB cable) Attention Mains power cable is not including. Select one from the options list below. Cooling hose is not including. Please prepare for the cooling hose of outside dia. 11× inside dia. 6 Please make sure of using City water or cooling water unit. Vacuum pumping system(Rotary pump set) Ultimate pressure 10 -2 Pa at pump head under no-load Pumping speed 50 /min including valve, flexible hose, gauge port and leak port Power requirement AC100V 560W Weight 14kg High vacuum pumping system(Diffusion pump set) Ultimate pressure 10 -4 Pa at pump head under no-load Pump speed 50 /s for oil diffusion pump 20 /min for oil rotary pump including valve, flexible hose, gauge port and leak port Power requirement AC100V 600W Weight 16kg Cooling water circulator Cooling ability 1700/1900kcal/hr. Power requirement AC200V, three phase, 50/60Hz Capacity 3.5kVA Weight 85kg Outside dimensions W550×D450×H950 Carbon susceptor 21×21×t3.5mm(SiC coated) for using Silicon wafer and glass substrate etc. Heated sample observation system (CCD camera system) Consisting of CCD camera, macro lens, Color monitor, & viewing window. Effective No. of picture elements of CCD camera : 390,000 Magnification on monitor : MAX.180× Gas Flow Unit Float type flowmeter(with stand) To be fabricated after receipt of customer's specifications, such as the type of gas and gas flow rate. Flow Switch for Cooling Water Installed at the furnace body cooling water outlet. Turns OFF heating when cooling water supply is stopped or the flow rate is below the set level. Relief valve Installed at the side of gas out and prevent from catching the air. Relief valve is necessay for vacuum pumping and gas flow. This equipment is easy to set the position by Swagelok joint. Power cable Vinyl cap tire cord 3.5sq Three kinds of power cable are prepared. (3m, 5m, 10m)

Upload: others

Post on 01-Oct-2020

1 views

Category:

Documents


0 download

TRANSCRIPT

MINI LAMP ANNEALERMILAMILA-50005000MILAMILA-50005000

HEAD OFFICE

1-9-19 HAKUSAN MIDORI-KU YOKOHAMA 226-0006 JAPAN

TELEPHONE : 81-45-931-2285 FACSIMILE : 81-45-933-9973

● Specifications are subject to change without notice for further improvement.

KPCat.No.MILA-5000-1Ⓔ/08.06.3000

Agent

Selection guideModel

TypeTemperature rangeMaximum heating rate ※

Temperature uniformity※ Heating atmoshereSample sizeTemperature control sensorLamp rating

MILA-5000-P-NNear-infrared lamp High temperature typeRT to 1200℃(MAX)50℃/s(50℃~1200℃)in vacuum atmosphere45℃/s(50℃~1200℃)in nitrogen gas±2.0℃(ΔT=4℃)at 1200℃ in vacuum atmoshere±4.5℃(ΔT=9℃)at 1200℃ in nitrogen gasAir, vacuum or inert gasMAX W20×L20×t2.0(mm)Compatible with JIS thermocouple K fixed1kW-4-100V/lamp

MILA-5000-UHVNear-infrared lamp High temperature High vacuum typeRT to 1200℃(MAX)50℃/s(50℃~1200℃)in vacuum atmosphere45℃/s(50℃~1200℃)in nitrogen gas±2.0℃(ΔT=4℃)at 1200℃ in vacuum atmoshere±4.5℃(ΔT=9℃)at 1200℃ in nitrogen gasAir, vacuum or inert gasMAX W20×L20×t2.0(mm)Compatible with JIS thermocouple K fixed1kW-4-100V/lamp

MILA-5000-P-FFar-infrared lamp Uniform heating typeRT to 800℃(MAX)4℃/s(50℃~800℃)in vacuum atmosphere4℃/s(50℃~800℃)in nitrogen gas±1.8℃(ΔT=3.6℃)at 500℃ in vacuum atmoshere±1.2℃(ΔT=2.4℃)at 500℃ in nitrogen gasAir, vacuum or inert gasMAX W20×L20×t2.0(mm)Compatible with JIS thermocouple K fixed250W-4-100V/lamp

Specification of temp. programProgram mode

Input sensor

MILA-5000-P-NTemperature vs. time setting, Step number 256 Total program 32 MAXCyclic, hold, advance and other functionPID+fuzzy logic control, Auto tuning, USB communication, AUTO/MANUAL availableCompatible with K-type thermocouple

MILA-5000-UHV MILA-5000-P-F

Utility requirementsPower requirementCooling waterGas inlet portGas discharge portVacuum portOutside dimensionsWeight

MILA-5000-P-NAC200V, single phase, 4kWFlow rate : 4ℓ/min, Pressure : 0.3MPa1/4-inch Swagelok joint1/4-inch Swagelok jointNW25-KFW360×D355×H179(mm), (excluding protrusion)Approx.15kg

MILA-5000-UHVAC200V, single phase, 4kWFlow rate : 4ℓ/min, Pressure : 0.3MPa1/4-inch Swagelok jointExhaust from Vacuum portICF-70W360×D365×H179(mm), (excluding protrusion)Approx.15.5kg

MILA-5000-P-FAC200V, single phase, 1kWFlow rate : 2ℓ/min, Pressure : 0.3MPa1/4-inch Swagelok joint1/4-inch Swagelok jointNW25-KFW360×D355×H179(mm), (excluding protrusion)Approx.15kg

Standard safety features Thermocouple burnout, Overtemperature setting, Furnace body temperature sensor.

※The heating rate and temperature uniformity above are the measured values of a 20mm deep × 20mm wide × 0.5mm thick nickel plate.

※Subject to change depending on material and size.

Optional Unit

Included items ●Instruction Manual ●Programming input support software (compatible with Windows2000/XP, including USB cable)

Attention ※Mains power cable is not including. Select one from the options list below.

※Cooling hose is not including.

※Please prepare for the cooling hose of outside dia. 11× inside dia. 6

※Please make sure of using City water or cooling water unit.

■Vacuum pumping system(Rotary pump set)Ultimate pressure

10-2Pa at pump head under no-load

Pumping speed

50ℓ/min

including valve, flexible hose, gauge port and leak port

Power requirementAC100V 560W

Weight 14kg

■High vacuum pumping system(Diffusion pump set)Ultimate pressure

10-4Pa at pump head under no-load

Pump speed

50ℓ/s for oil diffusion pump

20ℓ/min for oil rotary pump

including valve, flexible hose, gauge port and leak port

Power requirementAC100V 600W

Weight 16kg

■Cooling water circulatorCooling ability

1700/1900kcal/hr.

Power requirementAC200V, three phase, 50/60Hz

Capacity 3.5kVA

Weight 85kg

Outside dimensions W550×D450×H950

■Carbon susceptor21×21×t3.5mm(SiC coated)

for using Silicon wafer and glass substrate etc.

■Heated sample observation system(CCD camera system)

Consisting of CCD camera, macro lens, Color monitor,

& viewing window.

Effective No. of picture elements of

CCD camera : 390,000

Magnification on monitor : MAX.180×

■Gas Flow UnitFloat type flowmeter(with stand)

To be fabricated after receipt of customer's

specifications, such as the type of gas and gas flow rate.

■Flow Switch for Cooling WaterInstalled at the furnace body cooling water outlet.

Turns OFF heating when cooling water supply is

stopped or the flow rate is below the set level.

■Relief valveInstalled at the side of gas out and prevent from

catching the air.

Relief valve is necessay for vacuum pumping and gas

flow.

This equipment is easy to set the position by

Swagelok joint.

■Power cableVinyl cap tire cord 3.5sq

Three kinds of power cable are prepared.

(3m, 5m, 10m)

MINI LAMP ANNEALER MODEL MILAMILA-50005000MILA-5000

5 10 15 20 25

1400℃

1200

1000

500

2

500

800

4 6

1

1000℃

500℃

300

400

2 3 4

Rapid Thermal Processing (RTP) has become an important heating technique for annealing

semiconductors, ferroelectrics and other thin film devices. But until recently, only large and

expensive production systems were available for this rapid heating/cooling technique, making

R&D work difficult to accomplish, especially on small samples. To address this need,

ULVAC-RIKO has developed the MILA-5000 Mini Lamp Annealer. This compact table top RTP

system is built around gold reflector IR furnace and contains a high precision temperature

controller. When equipped with optional pumping and gas inlet equipment the MILA-5000 is able

to provide the same performance as larger production scale RTP units on small samples at a

fraction of the size and cost.

Capability of rapid heating and coolingThe maximum heating rate is 50°C/s. This non-insulated

cold wall water-cooled optical IR reflector furnace has

very little thermal inertia so it also cools rapidly.

Capability of heating in any atmosphereVacuum, gas, gas flow or air can be selected as the

heating atmosphere during heating and cooling. The

sample is housed inside an o-ring sealed transparent

quartz protective tube that maintains sample cleanliness.

Capability of observing sample during heatingThe sample can be observed through the optional top

view port window during heating. Changes in the

sample during the heating cycle can be recorded on

video by using the optional PC based video camera.

Accurate temperature controlThe built-in programmable temperature controller

simultaneously displays the actual and the programmed

set temperature as the program steps are executed

automatically. Programming is straightforward by

keystroke entry via the front panel, or via the USB

interface to a PC with included software. PID param-

eter control of temperature ramps permit tight tempera-

ture control with little overshoot/undershoot over the

wide temperature range from Room Temperature to

1200°C.

Features

Application

MILA-5000MILA-5000

MILA-5000-UHV(High Vacuum type)

MILA-5000-P-N(High temperature type)

MILA-5000-P-F(Uniform heating type)

20 20

20

1

Gas in port¼-inchSwagelok joint

Gas in port¼-inchSwagelok joint

¼-inchSwagelok joint

max. 20×20

Thermocouple insertion port

Thermocoupleinsertion terminal

Sample holder

Gas out port

Quartz Protective tubeBlank flange

Viewing window(φ10)Option

Vacuum portICF-70

1200℃

1000

500

2 3(min) (min)

(min)

20℃/s

ΔT4℃ΔT4℃ΔT4℃

(s)

50℃/s50℃/s(50℃~1200℃)(50℃~1200℃)50℃/s(50℃~1200℃)

4℃/s(50℃~800℃)

20

4℃/s

ΔT2.4℃ΔT2.4℃ΔT2.4℃

Manual valve

High temperature type Uniform heating type

Structure Rear View

Vacuum portNW-25-KF

MILA-5000-P-N(High temperature type)

MILA-5000-UHV(High Vacuum type)

MILA-5000-P-F(Uniform heating type)

RoHS CompliantRoHS Compliant

■Electric materials●RTA of silicon wafer

●Crystallization of annealing of

thin ferroelectrics

●Rapid thermal annealing(RTA)

of compound wafer

●Sintering of ohmic electodes

●Heating furnace for thin film

deposition

●Substrate heating furnace in

optical CVD

●Thermal impact test and

thermal cycle test of ceramics

●Thermal fatigue test of

ceramics

●Heat resistance evaluation test

of coated film

●Annealing of glass substrates

in vacuum

●Atmospheric annealing furnace

●Heat treatment in ultrahigh

vacuum

●Heat resistance evaluation of

surface coated film

●Thermal cycle test of heat

resistant steels

●Characteristic evaluation of

composite materials

●Heat resistance evaluation of

composite materials

●Heat resistance evaluation of

composite materials of carbon

and metals

■Ceramics and inorganic materials ■Metal materials ■Compound materials

MILA5000-P-NMaxium heating rate

Sample : W20×L20×t0.5(㎜)

nickel plate

Atmosphere : Vacuum

Rating : 200V 4kW, 100%output

MILA5000-P-NTemperature uniformity

Sample : W20×L20×t0.5(㎜)

nickel plate

Atmosphere : Vacuum

T・C(K)measuring point

1…2mm point from the edge2…2mm point from the edge3…Center point4…5mm point from the edge

2

4

31

1…2mm point from the edge2…2mm point from the edge3…Center point4…5mm point from the edge

2

4

31

MILA5000-P-FMaxium heating rate

Sample : W20×L20×t0.5(㎜)

nickel plate

Atmosphere : Vacuum

Rating : 200V 1kW, 100%output

MILA5000-P-FTemperature uniformity

Sample : W20×L20×t0.5(㎜)

nickel plate

Atmosphere : N2 gas flowing

T・C(K)measuring point

Main switch

Water outlet

AC 200V input USB port(B type)

Water inlet

Main switch

Water outlet

AC 200V input USB port(B type)

Water inlet

Mini Lamp Annealing SystemMini Lamp Annealing SystemMini Lamp Annealing System