minutes of the 445 meeting of the state level expert ... minutes of the 445th i.pdfpage 1 of 49 445...
TRANSCRIPT
Page 1 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 1 of 49
Minutes of the 445th meeting of the State Level Expert Appraisal Committee held on 25/10/2018
at Committee Room of Gujarat Pollution Control Board, Sector 10-A, Gandhinagar.
The 445th meeting of the State Level Expert Appraisal Committee (SEAC) was held on 25rd October
2018 at Committee Room of Gujarat Pollution Control Board, Sector 10-A, Gandhinagar. Following
members attended the meeting:
1. Dr. Dinesh Misra, Chairman, SEAC
2. Shri S. C. Srivastav, Vice Chairman, SEAC
3. Shri V. N. Patel, Member, SEAC
4. Shri R. J. Shah, Member, SEAC
5. Shri Rajesh I Shah, Member, SEAC
6. Shri A.K.Muley, Member, SEAC
The agenda of TOR/Scoping cases and Appraisal was taken up. The applicants made presentations on
the activities to be carried out along with other details furnished in the Form-1, PFR, EIA-EMP reports
and other reports.
6. SIA/GJ/IND2/20184/2017 M/s. Amarjyot chemical Ltd(Old name-
Dispo dyechem Pvt.Ltd)
Plot No. 231,232,233,235,236, Phase-
II,GIDC Vatva,Dist- Ahmedabad, Gujarat
Appraisal
Project / Activity No.: 5(f)
Project status: Expansion
• PP has submitted online application vide no. SIA/GJ/IND2/20184/2017 dated 04/09/2017 for
obtaining Environmental Clearance.
• SEAC has recommended the project to SEIAA and SEIAA has issued TOR to PP.
• Project proponent has submitted EIA Report prepared by Satva Environ Consultancy based
on the TOR issued by SEIAA.
• This is an expansion unit proposes for synthetic organic chemical products as tabulated
below:
SR No.
Name Of Product CAS No. Proposed Capacity MT/Month
End Use of Product
1
Various Acetanilides
1800 Dye-Intermediates, Fast bases
Aniline Oil Acetanilide 103-84-4
Ortho Anisidine Acetanilide 93-26-5
Para Anisidine Acetanilide 51-66-1
Para Toluene Acetanilide 103-89-9
Bronners Acid Acetanilide 68189-32-2
Ortho Toluene Acetanilide 120-66-1
Amino Phenol Acetanilide 103-90-2
Para Cresidine Acetanilide 6962-44-3
Page 2 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 2 of 49
2-5 DMA Acetanilide 3467-59-2
2 600
Pigment/AZO/Direct/ Reactive Dyes
Baking Dry Sulphonation -4 B Acid Crude
88-44-8
Baking Dry Sulphonation -2 B Acid Crude
88-51-7
Baking Dry Sulphonation -6 B Acid Crude
6331-96-0
Baking Dry Sulphonation –MXOSA Crude
88-22-2
Baking Dry Sulphonation – 4 CAPSA crude
88-23-3
Baking Dry Sulphonation -6 CAPSA Crude
5857-94-3
Baking Dry Sulphonation OT5SA Crude
98-33-9
Baking Dry Sulphonation – Sodium Napthionate (SNA) Crude
--
Baking Dry Sulphonation – CLT Acid Crude
88-53-9
Baking Dry Sulphonation – Para Cresidine Sulphonic Acid Crude
6471-78-9
Baking Dry Sulphonation – OA4SA crude
98-42-0
Baking Dry Sulphonation -PASA Crude
13244-33-2
Baking Dry Sulphonation PCOSA Crude
6471-78-9
Baking Dry Sulphonation – Sulfanilic Acid Crude
121-57-3
3 Water Base Purified Baking Dry Sulphonations
1235219-21-2 250
4 Solvent Base Purified Baking Dry Sulphonations
1235219-21-2 250
TOTAL 2900
• The project falls under Category B of project activity 5(f) as per the schedule of EIA
Notification 2006.
• PP was called for presentation in the SEAC meeting dated 25/10/2018.
• Salient features of the project are as under:
Sr. no.
Particulars Details
A Total cost of Proposed Project (Rs. in Crores): 20 Crores
B Total Plot area ( sq. meter) 4389.60 Sq. m.
Green belt area ( sq. meter) 500 Sq. m.
C Employment generation 50
D Water
i
Source of Water Supply (GIDC Bore well, Surface water, Tanker supply etc...
GIDC Supply
Status of permission from the concern authority.
ii
Water consumption (KLD)
Page 3 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 3 of 49
Category
Quantity KLD
Remarks
(A) Domestic 1.50 (B) Gardening 1.0 (C) Industrial
Process 57.50
Boiler 2.0
Cooling 2.0
Others 3.00
Industrial Total 64.50
Total (A + B + C) 67.00
1) Total water requirement for the project: 67.00 KLD 2) Quantity to be recycled: NIL KLD 3) Total fresh water requirement: 67.00 KLD
iii Waste water generation (KLD)
Category Waste water KLD
Remarks
(A) Domestic 1.50 (B) Industrial
Process 37.30
Boiler 0.50
Cooling 0.70
Others 3.00
Total Industrial waste water 41.50
Total [A + B] 43.00
-
iv Treatment facility within premises with capacity [In-house ETP (Primary, Secondary, Tertiary), MEE, Stripper, Spray Dryer, STP etc..
Sr No. Description Capacity
1 Collection Tank cum neutralization tank 100 KL
2 Filtration system 5,000 L/hr
3 Holding Tank 100 KL
4 Spray Dryer System 2,000 L/hr
v Mode of Disposal & Final meeting point • Total Waste Water Generation will be 43.00 KLD from Which 1.50 KLD Domestic Sewage
sent to Soak pit and remaining 41.50 KLD send to In-House Spray Dryer
Domestic: Domestic effluent shall be disposed of through a septic tank/ Soak.
Industrial:
The total industrial Waste water will be send to ETP for primary treatment and then discharge though In House spray dryer. Hence we will achieve zero discharge.
vi In case of Common facility (CF) like CETP, Common Spray dryer, Common MEE etc. , Name of CF
Membership of Common facility (CF) (For waste water treatment)
vii Simplified water balance diagram with reuse / recycle of waste water
viii Reuse/Recycle details (KLD)
Total reuse Nil KLD
Page 4 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 4 of 49
E Air
i Flue gas emission details No. of Boilers/TFH/Furnaces/DG sets etc. with capacities viz. TPH, Kcal/hr, MT/hr, KVA etc.
-
Sr. No.
Stack Attached to
Name of fuel
consumption Stack Height (m)
Air Pollution Control Measures
1. Boiler (2 T), 1 No.
Imported Coal or Agro Waste Briquettes
170 Kg/hr Or 200 Kg/hr
30
Bag Filter + Alkali Scrubber
2.
TFH (8 lac Kcal/Hour, each), 2 Nos.
Imported Coal or Agro Waste Briquettes
340 Kg/hr Or 400 Kg/hr
3.
TFH (8 lac Kcal/Hour, each), 2 Nos.
Imported Cal or Agro Waste Briquettes
340 Kg/hr Or 400 Kg/hr
30 Bag Filter + Alkali Scrubber
4. D. G. Set (250 KVA)
HSD 50 L/hr 5 Adequate Stack Height
5. HAG-1 (25 lac Kcal/Hour)
Imported Coal or Agro Waste Briquettes
1700 Kg/hr Or 2000 Kg/hr
11 Bag Filter
6 HAG-2 (25 lac Kcal/Hour)
-
ii Process gas i.e. Type of pollutant gases (SO2, HCl, NH3, Cl2, NOx etc.)
-
Sr. No.
Stack Attached to
Stack Height (m)
Air pollution Control System
Parameters
1. Spray Dryer-1 (4,000 LPH)
11 Cyclone Separator + Water Scrubber
PM
2. Spray Dryer-2 (2,000 LPH)
11 Cyclone Separator + Water Scrubber
PM
3. Flakers 7 Water Scrubber + Alkali Scrubber
--
-
iii Fugitive emission details with its mitigation measures. As below:
� The entire manufacturing activities will be carried out in the closed reactors and regular checking and maintenance of reactors will be carried out to avoid any leakages.
� The tank vents will be equipped with either a carbon filter or an oil trap to prevent water vapor from entering the tank as it breathes.
� All the motors of pumps for the handling of hazardous chemicals will be flame proof
Page 5 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 5 of 49
and provided with suitable mechanical seal with stand-by arrangement � Control of all parameters on a continuous basis will be done by adequate control
valves, pressure release valves and safety valves etc. � All the flange joints of the pipe lines will be covered with flange guards. � All the raw materials will be stored in isolated storage area and containers tightly
closed. � There will also be provision of adequate ventilation system in process plant and
hazardous chemical storage area. � A regular preventive maintenance will be planned to replace or rectify all gaskets,
joints etc. � The unit will also develop green belt within the factory premises to control the fugitive
emission from spreading into surrounding environment
F Hazardous wastes (as per the Hazardous and Other Wastes (Management and Transboundary Movement) Rules 2016.
i Sr. No.
Type of Waste
Sources Category
Proposed Quantity
Mode of Disposal
1 ETP Sludge
ETP Area 35.3 804 MT/Year
Collection, Storage, Transportation, Disposal by sending to TSDF
2 Used Oil Plant Machinery
5.1 0.048 MT/Year
Collection, storage , Transportation, Disposal reuse within premises in maintenance work or by Selling registered refiners
3
Discarded Container/ Empty Barrels
Material storage and handling
33.1 14.4 MT/Year
Collection, Storage, Transportation, Disposal by Selling to authorize recycler
4 Spent Acetic Acid
From Acetanilide Product
26.3 8400 MT/Year
Collection, Storage, Recover and reuse in Process after in house Acetic Acid Recovery plant
5 Spent Carbon
From Solvent Base Purified Dry Sulphonations
28.3 600 MT/Year
Collection, Storage, Transportation, Disposal by sent to co-processing
6 Process Residue
from Water Base Purified Dry Baking Sulphonation
26.1 24 MT/Year
Collection, Storage, Transportation, Disposal by sent to co-processing
7 Spent Solvent
From Solvent Base Purified Dry Sulphonations
26.4 11760 MT/Year
Collection, Storage, and reuse in process after in house distillation
8 Solvent Residue
Distillation Unit 26.1 240 MT/Year
Collection, Storage, Transportation, Disposal co-processing or sent to common facility
ii Membership details of TSDF, CHWIF etc. (For HW management)
Not Applicable
iii Details of Non-Hazardous waste & its disposal Not Applicable
Page 6 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 6 of 49
(MSW and others)
G Solvent management, VOC emissions etc.
i Types of solvents, Details of Solvent recovery, % recovery. reuse of recovered Solvents
• Types of Solvent : ODCB
• Spent solvents will be recovered through in-house distillation column with double condenser System
• 98% recovery will be carried out. • Recovered solvents will be collected in receiver and transferred to reaction vessel
through vaccum and completely reused within process.
ii VOC emission sources and its mitigation measures
• Sources of fugitive emissions include storage of chemicals, solvents storage, loading and unloading section, raw material handling and, hazardous waste storage area
Measures:
• The fugitive emissions in terms of handling losses will get reduced by proper storage and handling.
• Hazardous chemicals will be stored as per standard criteria. • Periodically monitoring will be carried out as per the post project monitoring plan.
• Proper ventilation in storage & production area shall be ensured
• All materials must be stored in suitable packing to prevent contamination of air
• Enclosed system & efficient procedures for materials charging shall be ensured.
• Procedures for start-up shut down, operation & maintenance procedures shall be established & maintained.
• The coverage of greenbelt around the plant also acts as natural barrier to stop carrying of dust along with the wind current.
• During the meeting dated 25/10/2018, technical presentation made by project proponent.
• Salient features of the project submitted by PP are as mentioned above.
Observation:
• This proposal is for expansion of existing unit and for now proposes a new synthetic organic
chemical product. This unit is having valid CC&A for existing unit. Copy of CC&A, CC&A
compliance report is submitted. PP ensured that there are no court cases pending and no
public complaints against the project.
• Total water consumption will be 64.50 KLD. Total wastewater generation will be 41.50 KLD.
After proposed expansion, total industrial effluent will be treated in primary ETP and then will
be sent to in house spray dryer hence total zero discharge.
• Imported coal / Agro waste will be used as fuel for proposed boiler, hot air generator and
thermopack.
• Cyclone and water scrubber will be provided with spray dryer and flakkers.
• Hazardous waste management will be as per the HW Rules.
• The baseline environmental quality has been assessed for various components of the
environment viz. air, noise, water, biological and socioeconomic aspect. The baseline
environmental study has been conducted for the study area of 10 km radial distance from
project site for the period Nov.2017 to Jan-2018. Ambient Air Quality monitoring was carried
out for PM10, PM2.5, SO2, NOx, CO and VOC at seven locations, including the project site.
Values conform to the prescribed standards for Ambient Air Quality. The incremental Ground
Level Concentration (GLC) has been computed using AERMOD. The resultant concentrations
are within the NAAQS. The modeling study proved that the air emissions from the proposed
Page 7 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 7 of 49
plant would not affect the ambient air quality of the region in any significant manner. The
ambient air quality around the proposed project site will remain within the National Ambient
Air Quality Standards (NAAQS).
• Risk assessment including prediction of the worst-case scenario and maximum credible
accident scenarios has been carried out. The detail proposed safeguard measures including
On-Site / Off-Site Emergency Plan has been covered in the RA report.
Discussions & Conclusion:
• Committee noted that PP has applied for the EC in the name of Dispo Dyechem and has
submitted EIA in the name of Amarjyot therefore PP was asked to submit all the relevant
documents in the name of Amarjyot including Form 1.
• Referring to the water consumption details, Committee noted that water consumption is not
satisfactorily defined under the head of ancillary head. PP was asked to address the water
consumption and waste water generation details on the grounds of actual requirement due to
proposed expansion.
• It is noted that additional quantity of waste water is proposed to be treated and evaporated
through captive spray dryer. Impact of emission of spray dryer during evaporation of treated
waste water cycle keeping PM in consideration on surrounding human habitation was
deliberated at length which could not address by the PP satisfactorily.
• Committee asked to submit the detailed impact assessment specifically considering the
emission of PM of product on surrounding environmental entities like human habitation,
agriculture fields, water bodies etc.
• PP was also asked to revise the EMP considering the detailed aspects of environmental
mitigation measures proposed with capital and recurring budgetary provision.
After deliberation, it was decided to consider the proposal in one of the upcoming SEAC
meeting after submission of following details.
1. Revised Form 1 along with all the relevant documents in the name of Amarjyot. 2. Revised water consumption and waste water generation details addressing under each
individual heads in place of generic terms. 3. Detailed environmental impact assessment of spray dryer emission considering the PM of
product on surrounding environmental entities like human habitation, agriculture fields, water bodies and its mitigation measures.
4. Revised EMP considering the aspects of environmental mitigation measures proposed with capital and recurring budgetary provision.
7. SIA/GJ/THE/21086/2017 M/s. Sanghi Industries Ltd
Un surveyed land, Village Akari, Sanghipuram, Ta: Abdasa Dist- Kutchh Gujarat. 370511
Appraisal
Project / Activity No.: 1(d)
Project status: Expansion
• PP has submitted online application vide no. SIA/GJ/THE/21086/2017 dated 24/11/2017 for
obtaining Environmental Clearance.
Page 8 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 8 of 49
• SEAC has recommended the project to SEIAA and SEIAA has issued TOR to PP vide letter
SEIAA/GUJ/TOR/1(d)/245/2018 vide dated 17/03/2018
• Project proponent has submitted EIA Report prepared by Eco Chem Sales & Services
(ECSS) based on the TOR issued by SEIAA.
• This is an expansion unit proposes for following expansion in thermal power plant from 60
MW to 120 MW products as tabulated below:
Sr.
No.
Name of the
Products
Quantity
MT/Month
End-use of products
1 Electrical Power 120 MW Captive
• The project falls under Category B of project activity 1(d) as per the schedule of EIA
Notification 2006.
• PP was called for presentation in the SEAC meeting dated 25/10/2018.
• Salient features of the project are as under:
Sr.
no
.
Particulars Details
A Total cost of Proposed Project
(Rs. in Crores):
Existing: 242.50 Proposed: 195.15
Total: 437.65
B Total Plot area
( sq. meter)
Existing: 10730 .Sq. m.
Proposed: 7270 Sq. m.
Total: 18000 Sq. m.
Green belt area,/Tree Plantation area
( sq. meter)
Existing: 3790 Sq. m.
Proposed: 2470 Sq. m.
Total: 6260 Sq. m.
C Employment generation Existing: 260
Proposed: 253
Total: 513
D Water
i
Source of Water Supply (GIDC Bore well,
Surface water, Tanker supply etc...)
The water requirement is being / shall be
met from Sea Water for cooling tower and
existing desalination plant / mines and Rain
water storage at mined out pits with in
captive limestone mines for other purpose.
Status of permission from the concern
authority.
Sea water withdrawal permission is obtained
from GMB vide letter no.
Page 9 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 9 of 49
GMB/CNO/MND/8/III/31/2881 dated 23rd
April 2018.
ii Water consumption (KLD)
Existing
KLD
Proposed
(Additional)
KLD
Total after
Expansion
KLD
Remarks
(A) Domestic 8 8 16
(B) Gardening 20 20 40
(C) Industrial
Process
Washing
Boiler 146 146 292 DM Water
Cooling 6900 6900 13800 Sea Water
Others
Industrial Total 7046 7046 14092
Grand Total (A+B+C) 7074 7074 14148
1) Total water requirement for the project: 14148 KLD
2) Quantity to be recycle: 242 KLD
3) Total fresh water requirement: 14148 KLD
iii Waste water generation (KLD)
Category Existing
KLD
Proposed
(Additional)
KLD
Total after
Expansion
KLD
Remarks
(A) Domestic 6 6 12 Disposed off in soak pit
(B) Industrial
Process
Washing
Boiler 121 121 242 After PTP, used for
greenbelt
Cooling 5865 5865 11730 After PTP, disposed off in
creek
Others
Total Industrial
waste water
5986 5986 11972
iv Treatment facility within premises with capacity [For existing and Proposed]
Page 10 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 10 of 49
[In-house ETP (Primary, Secondary, Tertiary), MEE, Stripper, Spray Dryer, STP etc..
Pre treatment Plant (PTP) – 2 Nos. 1. Capacity 300 KL per hour for sea water cooling tower 2. Capacity 5 KL per hour for DM reject water
v Mode of Disposal & Final meeting point
Domestic: Soak pit
Industrial:
(1) Sea water cooling tower blow down - discharge in to sea after pre treatment in PTP (2) DM reject – After pre treatment in PTP used in greenbelt & dust suppression
vi In case of Common facility (CF) like CETP, Common Spray dryer, Common MEE, CHWIF
etc.
Name of Common facility
Not Applicable
Membership of Common facility (CF)
Not Applicable
vii Reuse/Recycle details (KLD)
242 KL
E Air
i Flue gas emission details
No. of Boilers/TFH/Furnaces/DG sets etc. with capacities viz. TPH, Kcal/hr, MT/hr, KVA
etc.
Existing & Proposed
-
S.
no.
Source of
emission
With
Capacity
Stack
Height
(meter)
Type of
Fuel
Quantity
of Fuel
MT/Day
Type of
emissions
i.e. Air
Pollutants
Air Pollution
Control
Measures
(APCM)
1 Existing
Boiler (260 TPH)
86
Lignite /
Imported
Coal /
Petcoke
1440 PM Sox Nox
E.S.P.
Proposed
Boiler (265 TPH)
86
Lignite /
Imported
Coal /
Petcoke
1440 PM SOx NOx
E.S.P.
-* as per CCA, and will be comply the current CPCB guidelines.
Page 11 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 11 of 49
ii Process gas i.e. Type of pollutant gases (SO2, HCl, NH3, Cl2, NOx etc.)
Existing & Proposed
-
Sr.
no.
Source of
emission
Type of
emission
Stack/Vent
Height
(meter)
Air Pollution
Control Measures
(APCM)
1 Not
Applicable - - -
-
iii Fugitive emission details with its mitigation measures.
Existing – Fugitive emission during raw material handling and feeding process and vehicle movements. Mitigation measures – Coal is transported in close belt conveyor, installation of dust suppression system in RMH area, Regular water sprinkling on haulage road and transportation of material is done by covered container, Fly ash is handled in closed automated system and stored in covered silo, Proper maintenance of vehicles, Green belt is developed along the plant premises as dust preventive barrier, Periodic air quality monitoring is carried out as per CPCB / SPCB norms etc. Proposed – Fugitive emission during raw material handling and feeding process and vehicle movements. Mitigation measures – Coal shall be transported in close belt conveyor, installation of dust suppression system in RMH area, Regular water sprinkling on haulage road and transportation of material will be done by covered container, Fly ash shall be handled in closed automated system and stored in covered silo, Proper maintenance of vehicles shall be carried out, Further green belt shall be developed along the plant premises as dust preventive barrier, Periodic air quality monitoring shall be carried out as per CPCB / SPCB norms etc.
F Hazardous waste
(as per the Hazardous and Other Wastes (Management and Transboundary Movement)
Rules 2016.
Existing & Proposed
i
Sr.
no
.
Type/Nam
e of
Hazardous
waste
Source of
generation
Category
and
Schedul
e as per
HW
Rules.
Quantity
(MT/Annum)
Disposal
Method
Existin
g
Propose
d
Tota
l
1 Used /
Waste oil
Plant
machinerie
s
I / 5.1 130 130 260 Co processing
in own
Cement Kiln
Page 12 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 12 of 49
-
ii Membership details of TSDF, CHWIF etc. Not Applicable
iii Details of Non-Hazardous waste & its
disposal (MSW and others)
Fly ash – 241920 TPA Bottom ash – 60480 TPA The same will be collected, stored & transported and disposed at own cement grinding unit
G Solvent management, VOC emissions etc.
Not Applicable
i Types of solvents, Details of Solvent recovery, % recovery. reuse of recovered Solvents
• Not Applicable
ii VOC emission sources and its mitigation measures
• Not Applicable
• During the meeting dated 25/10/2018, technical presentation made by project proponent.
• Salient features of the project submitted by PP are as mentioned above.
Observation:
• This proposal is for expansion of thermal power plant project.
• The project falls under the activity 1(d) as per the schedule of EIA Notification 2006.
• Total Water consumption will be 14148 KLD. Total Waste Water generation 11972 KLD.
11730 KLD of cooling blow down after primary treatment will be discharged into sea and 242
KLD after primary treatment will be reused for gardening purpose within premises.
• Lignite/imported coal/petcoke will be used as fuel in boilers.
• High efficiency ESP will be provided as APCM.
• There will be no process and flue gas emission from proposed project.
• The baseline environmental quality has been assessed for various components of the
environment viz. air, noise, water, biological and socioeconomic aspect. The baseline
environmental study has been conducted for the study area of 10 km radial distance from
project site for the period 01/03/2018 to 31/05/2018. Ambient Air Quality monitoring was carried
out for PM10, PM2.5, SO2, NOx, CO and VOC at eight locations, including the project site.
Values conform to the prescribed standards for Ambient Air Quality. The incremental Ground
Level Concentration (GLC) has been computed using ISCST3. The resultant concentrations
are within the NAAQS. The modelling study proved that the air emissions from the proposed
plant would not affect the ambient air quality of the region in any significant manner. The
ambient air quality around the proposed project site will remain within the National Ambient
Air Quality Standards (NAAQS).
• Risk assessment including prediction of the worst-case scenario and maximum credible
accident scenarios has been carried out. The detail proposed safeguard measures including
Page 13 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 13 of 49
On-Site / Off-Site Emergency Plan has been covered in the RA report.
Discussions & Conclusion:
• Proposal is for expansion of power generation capacity from 60 MW to 120 MW with addition
of 60 MW.
• Compliance of conditions of previous EC, CCA and action taken by the GPCB under
environmental laws was deliberated and found satisfactorily addressed by the PP.IT is also
noted that no litigation/public compliant exist against the unit.
• Committee received Certified Compliance Report (CCR) from GPCB for existing EC. Committee found
that all the conditions are compiled as per the Certified Compliance Report (CCR).
• Looking to the location of the proposal and applicability of CRZ Notification, PP submitted a
letter of NCSCM mentioning that proposed location is outside of CRZ area. Details regarding
water consumption, efforts to reduce water consumption for proposed expansion discussed.
Referring to this, PP mentioned that they are using sea water for cooling through existing
pipeline infrastructure without increasing its capacity.
• It is also noted that fly ash generation due to proposed and existing power generation using
coal and lignite will be used in-house.
• PP noted that PP mentioned the proposed location is outside the Eco sensitive zone of
Narayan Sarovar Wildlife Sanctuary vide notification No as per the S.O. 1257 (E) dated 31
May 2012. It is also noted that PP has proposed adequate measures to curb fugitive
emission due to storage of coal considering wind velocity, height of coal by adopting
sprinkling through HVWS nozzles.
• Details of EMP and budgetary provision of CSR, CER were deliberated.
Considering the aforementioned project details and all the TORs addressed satisfactorily, it
was unanimously decided to recommend for grant of EC to SEIAA.
8. SIA/GJ/IND2/26091/2018 M/s. Keva Fragrances Pvt. Ltd Plot No. 170 to 175, GIDC Industrial Estate, Vapi, Gujarat
Screening and scoping
Project / Activity No.: 5(f)
Project status: Expansion
• This office has received an application vide their online proposal no. SIA/GJ/IND2/26091/2018
dated 30/06/2018 regarding grant of Terms of Reference [ToR] for preparation of EIA/EMP
report.
• Project proponent (PP) has submitted Form-1, PFR and relevant details/information.
• This is an expansion unit proposes for synthetic organic chemical products as tabulated
below:
Sr. no.
Name of the Products CAS no. / CI no.
Quantity (MT/annum) End-use of the products Existing Proposed
Page 14 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 14 of 49
1 Trans 2 Hexenyl Acetate 2497-18-9 6.00 120.00 Used in Flavours and Fragrances industries
2 Kambernoir O Nil
3 MECT/MTHF Intermediate
O 48.00
4 Terpinyl Acetate 80-26-2 Nil
5 Methyl Octalactone 39212-23-2 6.00 360.00
6 Phenyl Methyl Pentanol 55066-48-3 48.00
7 Verotyl II/F 239881 12.00
8 Emeraldine O 6.00
9 Di-Phenyl Methane 101-81-5 24.00
10 Heptyl Cyclopentanone 137-03-1 24.00 420.00
11 Aldehyde C-16 77-83-8 144.00
12 Trans-2-Hexenal 6728-26-3 240.00
13 Cantonal O 18.00
14 Aldemax 67715-79-1 Nil
15 Cyclomyral 68738-94-3 48.00 60.00
16 Keflorol 63500-71-0 18.00
17 Di hydro Benzo Nitrile O 24.00
18 Methyl Phenyl Acetate 101-41-7 12.00 408.00
19 Phenyl Ethyl Phenyl Acetate
102-20-5 108.00
20 Isobutyl Phenyl Acetate 103-13-6 24.00
21 Diethyl Adipate 141-28-6 54.00
22 Methyl Benzoate 93-58-3 156.00
23 Isononyl Acetate 40379-24-6 36.00
24 Phenoxy Ethyl Isobutyrate
103-60-6 Nil
25 Hexyl Acetate 142-92-7 Nil
26 Para Cresyl Acetate 140-39-6 Nil
27 Phenyl Ethyl Methyl Ether
3558-60-9 204.00 288.00
28 Pomeron/Benzyl Hexyl Ether
61103-84-2 Nil
29 Paracresyl Methyl Ether 104-93-8 Nil
30 Methyl Acetophenone 122-00-9 12.00 216.00
31 Phantolid 15323-35-0 Nil
32 DIBDPM O. Nil
33 12 OHD 6707-67-40 12.00 120.00
34 Dimethyl Hydroquinone 150-78-7 24.00
35 Isojasmone 11050-62-7 60.00
36 Nootkatone 4674-50-4 3.24 324.00
37 Valencene TBR ex Nootkatone
O. 4.56
38 Di Hydro Myrcenol 18479-58-8 Nil
39 Di hydro Iso Jasmonate 37172-53-5 Nil
40 Trans 2 Hexenol 192-95-0 6.00 120.00
41 Tropicate 14352-61-5 3.60
42 Di Ethoxy ethane 105-57-7 Nil
43 Orange LF 115 O Nil
44 Iriswood 4736-45-2 Nil
45 Kevolid/Tonalid 21145-77-7 Nil
46 Orinox 2040-10-0 Nil
47 Sagecate 131766-73-9 Nil 54.00 Used in Flavours
Page 15 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 15 of 49
48 2-5 Dimethyl Indanone 89044-48-4 Nil and Fragrances industries 49 Ozaflor 52424-60-9 12.00
50 Cyclofloranol (MC-Butenol)
52386-63-7 12.00 24.00
51 Para Cresyl Phenyl Acetate
101-94-0 12.00
52 Miner Perfume Blend Compound
O 300.00 900.00
53 Flavours and Fragrances
O 1200.00 1800.00
54 Menthone 89-80-5 288.00 ---
55 Emoxyfuranone O. Nil 6.5
56 Citronellol 1301152 Nil 360.00
57 Methyl Cinnamate 103-26-4 Nil
58 Floralyn O Nil
59 Citronellyl Nitrile 51566-62-2 Nil
60 Ambroketol O Nil 16.00
61 Trans-4-Decenal 64504-70-1 Nil
62 Lily Aldehyde (Duplical) 80-54-6 Nil
63 Damascenone 50% 23696-85-7 Nil
64 Mysonol O Nil
65 Hexalis O Nil
66 Verdoracine 14374-92-6 Nil
67 4-Terpineol 98-55-5 Nil
68 MDHMOL (Osyrol) 41890-92-0 Nil
69 Safranal 116-26-7 Nil
70 Kevanol O Nil
71 Sodium Sulphate 7757-82-6 Nil 1200.00
Total 3209.40 6796.5
• The project falls under Category B of project activity 5(f) as per the schedule of EIA
Notification 2006.
• PP was called for presentation in the SEAC meeting dated 25/10/2018.
• The project proponent along with their expert /consultant M/s. Precitech Laboratories Pvt. Ltd
attended the meeting and made presentation before the committee
• Salient features of the project are as under:
Sr. no.
Particulars Details
A Total cost of Proposed Project (Rs. in Crores):
Existing: 22.5 (Plant and Machinery) Proposed: 11.30
B Total Plot area ( sq. meter)
Existing: 75936 Sq. m. Proposed: NIL Total: 75936 Sq. m.
Green belt area ( sq. meter)
Existing: 22367.52 Sq. m. Proposed: 3059.01 Sq. m. Total: 25426.53 Sq. m.
C Employment generation Existing: 144 Proposed: 56 Total: 200
D Water
i Source of Water Supply (GIDC Bore well, GIDC Water supply department
Page 16 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 16 of 49
Surface water, Tanker supply etc...)
Status of permission from the concern authority.
Available
ii Water consumption (KLD)
Existing KLD
Proposed (Additional) KLD
Total after Expansion KLD
Remarks
(A) Domestic 36 14 50 (B) Gardening 20 0 20 (C) Industrial
Process 74.4 -17.4 57 The fresh water requirement will be decreased after proposed expansion.
Washing 94 0 94
Boiler 10 9.5 19.5
Cooling 60 21 81
Others 2 1 3
Industrial Total 240.4 14.1 254.5
Grand Total (A+B+C) 296.4 28.1 324.5
1) Total water requirement for the project: 324.5 KLD 2) Quantity to be recycled:31.5 KLD 3) Total fresh water requirement: 293 KLD
iii Waste water generation (KLD)
Category Existing KLD
Proposed (Additional) KLD
Total after Expansion KLD
Remarks
(A) Domestic 30 5 35 (B) Industrial
Process *Low COD/TDS Stream: 57.78 High COD/TDS Stream: 8.00
*Low COD/TDS Stream: -5.78 High COD/TDS Stream: 32.00
*Low COD/TDS Stream: 52.00 High COD/TDS Stream: 40.00
Low COD/TDS Stream: To ETP High COD/TDS Stream: To MEE
Washing 94 0 94 To ETP
Boiler 5 2 7 To ETP
Cooling 6 2 8 To ETP
Others 2 1 3 To ETP
Total Industrial waste water
172.78 31.22 204
iv Treatment facility within premises with capacity [For existing and Proposed] [In-house ETP (Primary, Secondary, Tertiary), MEE, Stripper, Spray Dryer, STP etc..
The concentrated wastewater stream having high COD/high TDS will increase from 8 kl/day to 40 kl/day and is/will be sent to in house MEE. Condensate from MEE is/will be recycled back for industrial use.
The low COD/ low TDS streams along with the other streams such as washing, cooling tower blow down, boiler blow down and scrubber is/ will be treated in in-house ETP consisting of primary, secondary and tertiary treatment facilities.
v Mode of Disposal & Final meeting point
Page 17 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 17 of 49
Domestic: To septic tank/soak pit system
Industrial: To CETP, Vapi
vi In case of Common facility (CF) like CETP, Common Spray dryer, Common MEE, CHWIF etc. Name of Common facility
To CETP, Vapi
Membership of Common facility (CF)
(For waste water treatment) Membership No. VWEMCL/2000-01/232/922
vii Simplified water balance diagram with reuse / recycle of waste water
vii Reuse/Recycle details (KLD) [Source of reuse & application area]
Total reuseHH.KLD
Source of waste water for reuse with quantity in KLD
Application area with quantity in KLD
Remarks regarding feasibility to reuse i.e. w/w characteristics (COD, BOD, TDS etc.)
MEE condensate @31.5 KLD
Industrial purpose @31.5 KLD
COD<200
BOD<70
TDS<200
The condensate water from MEE will be recycle for industrial purpose.
-
E Air
i Flue gas emission details No. of Boilers/TFH/Furnaces/DG sets etc. with capacities viz. TPH, Kcal/hr, MT/hr, KVA etc. Existing & Proposed
-
Sr. no.
Source of emission
With Capacity
Stack Height (meter)
Type of Fuel
Quantity of Fuel
MT/Day
Type of emissions
i.e. Air Pollutants
Air Pollution Control
Measures (APCM)
Page 18 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 18 of 49
Existing scenario
1 Boiler – 1 No. Capacity: 4 TPH
30 Natural gas
150 SCM/hr./ 2700 SCM/day / 540 SCM/day
PM, SO2, NOx
-----
2 Thermic Fluid Heater – 2 Nos. Capacity: 4 lakh kCal/hr. each
30 Natural gas
30 SCM/hr. PM, SO2, NOx
-----
3 D. G. Set – 3 Nos. (Stand-by) Cap: 750 kVA, 380 kVA, 110 kVA
30 Diesel 177.5 L/Hr. PM, SO2, NOx
-----
Proposed scenario
1 Boiler Capacity: 10 TPH
30 Natural gas OR FO
225 SCM/hr. / 4590 SCM/day OR 750 L/Hr./ 13.5 kl/day
PM, SO2, NOx
-----
2 Thermic Fluid Heater – 4 Nos. Capacity: 4 lakh kCal/hr. each.
30 Natural gas
60 SCM/hr. / 1080 SCM/day
PM, SO2, NOx
-----
3 D. G. Set – 3 Nos. (Stand-by) Cap: 750 kVA, 750 kVA, 380 kVA
30 Diesel 330 L/Hr PM, SO2, NOx
-----
-
ii Process gas i.e. Type of pollutant gases (SO2, HCl, NH3, Cl2, NOx etc.) Existing & Proposed
-
Sr. no.
Source of emission
Type of emission
Stack/Vent Height (meter)
Air Pollution Control Measures(APCM)
Existing Scenario
1 Reactor HCl 11 m Alkali Scrubber
Proposed Scenario
1 Reactor HCl 11 m Alkali Scrubber
HBr
-
iii Fugitive emission details with its mitigation measures.
� The fugitive emissions in terms of handling losses will get reduced by proper storage and handling.
� Raw Materials & Products are/will be stored in properly designated storage area and under good storage conditions to prevent any volatilities.
� Regular monitoring is/will be done of piping and fittings for checking of any leakages.
� Hazardous chemicals are/will be stored as per standard criteria. � Good housekeeping will be maintained in the plant.
F Hazardous waste (as per the Hazardous and Other Wastes (Management and Transboundary Movement)
Page 19 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 19 of 49
Rules 2016. Existing & Proposed
i
Sr. no.
Type/Name of Hazardous waste
Source of generation
Category and Schedule as per HW Rules.
Quantity (MT/Annum)
Disposal Method
Existing
Proposed
Total
1 ETP Waste (Dry Basis)
ETP 35.3 100 40 140 To TSDF
2 Sludge from MEE
MEE 35.3 100 100 200 To TSDF
3 Stripper Distillate from MEE
MEE 37.3 100 50 150 To incineration/ co-processing
4 Used Oil Plant & Machinery
5.1 10 2 12 Sale to registered refiners.
5 Discarded Containers
Storage 33.1 500 50 550 Sale to authorized recycler
6 Process Waste
Process 36.1 16.84 733.16 750 To incineration/ co-processing
7 Skimmed Oil
Process 35.4 0.5 0.1 0.6 To CHWIF for incineration or co-processing
8 Spent Solvents
Process 20.2 456.96
2543.04 3000 Recycled back to process or Sale to registered actual users
9 Spent Aluminium Chloride
Process Sch.-IIB-10
175.20
1524.8 1700 Sale to GPCB authorized end users
10
Spent Acetic Acid (35%)
Process Class C (Corrosive)
86.136
1063.864
1150 Sale to registered actual users
11
Spent acid Process Sch.-II B-15
0.00 1125.00 MT/ann
um
1125.00 MT/ann
um
Reused in manufacturing of Sodium Sulphate or disposal by sale to registered actual users.
12
Bleed Liquor
35.1 Scrubber
2 kl/day
1 kl/day 3 kl/day To be diverted to ETP for treatment
-
ii Membership details of TSDF, CHWIF etc. (For HW management)
Membership No. 99 of CSWP, Vapi
iii Details of Non-Hazardous waste & its -----
Page 20 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 20 of 49
disposal(MSW and others)
G Solvent management, VOC emissions etc.
i Types of solvents, Details of Solvent recovery, % recovery. reuse of recovered Solvents
� Iso Propyl Alcohol, Methanol, Toluene, MTBE, Methyl Cyclohexane etc. is/will be used as solvents.
� Solvent recovery is/will be done through series of condensers having cooling water & chilled water. Solvent is/will be collected & stored properly by pump from jacketed receiver having chilled water.
� Approx. 85-95% solvent recovery is/will be achieved. � Recovered solvents is/will be reused back in the process or sold to actual users.
ii VOC emission sources and its mitigation measures
� All the pumps shall be mechanical seal type to avoid any leakage of solvent. � All the storage tank and day tank shall be connected to a vent system through chilled water
condensers to prevent loss of solvents in the atmosphere. � All the distillation column vents shall be connected to chilled water condensers for
maximum possible recovery of the solvents.
• During the meeting dated 25/10/2018, technical presentation made by project proponent.
• Salient features of the project submitted by PP are as mentioned above.
Observation:
• This proposal is for expansion of existing unit and for now proposes a new synthetic organic
chemical product. This unit is having valid CC&A for existing unit. Copy of CC&A, CC&A
compliance report is submitted. PP ensured that there are no court cases pending and no
public complaints against the project.
• Total water consumption will be 324.5 KLD. Total wastewater generation will be 204 KLD.
After proposed expansion, the concentrated wastewater stream having high COD/high TDS
40 kl/day and will be sent to in house MEE. Condensate from MEE is/will be recycled back
for industrial use.
• The low COD/ low TDS streams along with the other streams such as washing, cooling tower
blow down, boiler blow down and scrubber is/ will be treated in in-house ETP consisting of
primary, secondary and tertiary treatment facilities and will be discharged into CETP for
further treatment.
• Natural gas or FO will be used as fuel for proposed boiler and thermopack.
• Alkali scrubber as APCM will be provided with reactor.
• Hazardous waste management will be as per the HW Rules.
Discussions & Conclusion:
• The proposal is for expansion. Details of compliance of EC conditions, CCA conditions,
action taken by GPCB under various environmental laws, were discussed. It is noted that
unit has been served show cause notice, notice of direction and closure direction in a short
period. All the reasons for action by the GPCB were deliberated at length along with the
prevention measures for recurrence.
• Committee asked PP to address the basis of product group formation and accordingly
Page 21 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 21 of 49
address the environmental measures in context to the proposed quantum of production.
• As the location of the proposed unit is in GIDC, Vapi, pollution load of existing stream being
discharged after treatment to CETP Vapi and after proposed expansion the identical
parameters were deliberated and committee found that after expansion pollution load in
existing treated waste water stream increases from the existing scenario.
• Considering the increased load, PP was asked to maintain the existing pollution load and
submit revised treatability report.
• It is also deliberated to address the water consumption and waste water generation for the
proposed expansion keeping existing water consumption and measures adopted to reduce
the water consumption for the proposed expansion.
After deliberation, it was unanimously decided to ask PP to submit the following details and
to consider the proposal after submission of the same.
1. Revised treatability study after proposed expansion for existing waste water of 164 KLPD
being discharged to CETP and verify no increase in pollution laod from existing scenario.
2. Detailed Leak Detection and Repairing Programme with chemical properties of high vapor
pressure solvents with details of inventory, quantity received storage, consumption, handling
and recovery.
3. To revised hazardous waste management details mentioning source of generation and also
address detailed HBr and HCl generation as bleed liquor under the Haz. Waste Rules 2016.
4. To address measures taken to reduce water consumption for proposed product keeping
existing product scenario in view.
9. SIA/GJ/IND2/28796/2018 M/s. Aashray Chemo Pharma
Plot No: 6602, GIDC Estate, Ankleshwar, Bharuch District, Gujarat 393 002
Screening and scoping
Project / Activity No.: 5(f)
Project status: Expansion
• PP has submitted online application vide no. SIA/GJ/IND2/28796/2018 dated 07/09/2018
regarding grant of Terms of Reference [ToR] for preparation of EIA/EMP report.
• Project proponent (PP) has submitted Form-1, PFR and relevant details/information.
• This is an expansion unit and proposes for expansion of Synthetic Organic Chemicals
manufacturing as tabulated below:
Sr. No.
Product Name CAS No. Quantity in MT/Month End-use of the
products Existing Proposed Ultimate
1
3-(dimethylamino)-1-(3-methoxyphenyl)-2-methylpropan-1-one
37951-53-4 0.00 30.00 30.00
Used as Pharma
intermediate in pharmaceutica
2-[(dimethylamino)methyl]cyclohexanone hydrochloride
42036-65-7
Page 22 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 22 of 49
4-Amino-1,2,4-triazole 584-13-4 l industries.
1-[4-(3-chloropropoxy)-3-methoxyphenyl]ethanone
58113-30-7
2-[2-(piperazin-1-yl)ethoxy]ethanol 10226-30-9
6-chlorohexan-2-one 13349-82-1
2
1,6-bis(4-chlorophenylbiguanido)hexane 18472-51-0
0.00 20.00 20.00
1-(hydroxycyclohexyl)-(4-methoxyphenyl)acetonitrile
93413-76-4
4,4,4-trifluo-1-(4-methylphenyl)butane-1,3-dione
720-94-5
1-[4-(benzyloxy)phenyl]propan-1-one 4495-66-3
3
1-(2-methoxyphenyl)piperazine hydrochloride
5464-78-8
0.00 20.00 20.00
1-(4-methoxyphenyl)piperazine hydrochloride
38869-47-5
Methyl bromo(2-chlorophenyl)acetate 85259-19-4
Hydroxyacetic acid 79-14-1
4 2-(chlorophenyl-10H-phenothiazine 92-39-7 0.00 10.00 10.00
5
(RS)-2-(2-chlorophenyl)-2-(methylamino)cyclohexanone
1867-66-9
0.00 3.00 3.00
(R)-4-(1-hydroxy-2-(methylamino)ethyl)benzene-1,2-diol
51-43-4
(RS)-4-(1-hydroxy-2-(isopropylamino)ethyl)benzene-1,2-diol
329-63-5
(R)-4-(2-amino-1-hydroxyethyl)benzene-1,2-diol
138-65-8
6
Formamidine acetate 3473-63-0
0.00 30.00 30.00 Phenyl Acetone 103-79-7
N-Acetyl 4(4-hydroxyphenyl) piprazine 67914-60-7
[1,2,4]trazolo[4,3-a]pyridine-3(2H)-one 6969-71-7
7 2:6 DCPNA 2683-43-4 2.50 -2.50 0.00
--
8 6 Chloro 2:4 DNA 3531-19-9 0.50 -0.50 0.00
9 2:6 DBPNA 827-94-1 0.50 -0.50 0.00
10 6 Bromo 2:4 DNA 1817-73-8 0.50 -0.50 0.00
11 Phenyl Hydrazine Semi Carbazide [MP] 57-56-7 90.00 -90.00 0.00
12 Ammonium Sulphate 7783-20-2 70.00 -70.00 0.00
Total 164.00 -51.00 113.00
BY - Product
1 KBr. Sol 0.00 89.00 89.00
By - Product 2 Triethylamine HCL 0.00 7.00 7.00
3 Pyrolidine 2 -5 dione 0.00 7.50 7.50
4 Na2s Sol. 0.00 12.00 12.00
Page 23 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 23 of 49
5 Magnesium and Hydrogen Bromide 0.00 14.00 14.00
6 AL(OH)3 0.00 16.00 16.00
Total 0.00 145.50 145.50
• The project falls under Category B of project activity 5(f) as per the schedule of EIA
Notification 2006.
• PP was called for presentation in the SEAC meeting dated 25/10/2018.
• The project proponent along with their expert / consultant M/s. Ramans Enviro Services Pvt.
Ltd attended the meeting and made presentation before the committee
• Salient features of the project are as under:
Sr.
no.
Particulars Details
A Total cost of Proposed Project
(Rs. in Crores):
Existing: 1.2
Proposed: 0.25
Total: 1.45
B Total Plot area
( sq. meter)
Existing:1000 Sq. m.
Proposed:0.00 Sq. m.
Total: 1000.00 Sq. m.
Green belt area,/Tree Plantation area
( sq. meter)
Existing: 10 Sq. m.
Proposed: 330.0.Sq. m.(Out
side of Premises)
Total:340 Sq. m.
C Employment generation Existing: 15
Proposed: @ 5
Total: @20
D Water
i
Source of Water Supply
(GIDC Bore well, Surface water, Tanker supply etc...)
GIDC water supply
Status of permission from the concern authority. Applied for additional water
ii Water consumption (KLD)
Existing KLD
Proposed (Additional) KLD
Total after Expansion KLD
Remarks
(A) Domestic 0.640 0.00 0.640 Water source GIDC water supply
(B) Gardening 0.00 0.00 0.00
(C) Industrial
Process 1.650 6.285 7.939
Washing+ Scrubbing
Page 24 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 24 of 49
Boiler 0.100 0.00 0.100
Cooling 0.100 0.00 0.100
Others 0.00 0.00 0.00
Industrial Total 1.850 6.289 8.139
Grand Total (A+B+C) 2.490 6.289 8.779
1) Total water requirement for the project: 8.779 KLD
2) Quantity to be recycle: 0.00 KLD
3) Total fresh water requirement: 8.77 KLD
iii Waste water generation (KLD)
Category Existing
KLD
Proposed
(Additional)
KLD
Total after
Expansion
KLD
Remarks
(A) Domestic 0.400 0.400 0.400 To septic Tank
(B) Industrial
Process 1.15 0.00 1.150 To CETP after
require primary
treatment
Washing
Boiler 0.0225 0.00 0.0225
Cooling 0.0225 0.00 0.0225
Others(Scrubbing
System) 0.00 3.600 3.600
To evaporator
within premises
Total Industrial
waste water 1.200 3.600 4.800
Note :
� 1.2 KLD (daily average) will be sent to ETL (As Per Valid CC&A).
� 3.6 KLD will evaporate within premises.
iv Treatment facility within premises with capacity [For existing and Proposed]
[In-house ETP (Primary, Secondary, Tertiary), MEE, Stripper, Spray Dryer, STP etc..
Existing : In House Primary Treatment Plant - @ 2.0 KLD
Proposed : In House Primary Treatment Plant - @ 2.0 KLD & The additional wastewater quantity @ 3.6 KLD will be evaporated in steam jacketed evaporator within premise.
v Mode of Disposal & Final meeting point
Domestic: To septic Tank
Industrial:
� 1.2 KLD (daily average) will be sent to ETL (As Per Valid CC&A).
� 3.6 KLD will be evaporated in steam jacketed evaporator within
premises.
vi In case of Common facility (CF) like CETP, Common Spray dryer, Common MEE, CHWIF
etc.
Name of Common facility
CETP of M/s ETL, Ankleshwar
Page 25 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 25 of 49
Membership of Common facility (CF)
CETP of M/s ETL, Ankleshwar
vii Reuse/Recycle details (KLD)
We shall explore the possibility of recycle/reuse.
E Air
i Flue gas emission details
No. of Boilers/TFH/Furnaces/DG sets etc. with capacities viz. TPH, Kcal/hr, MT/hr, KVA
etc.
Existing & Proposed
-
Sr.
no.
Source of
emission
With
Capacity
Stack
Height
(meter)
Type
of
Fuel
Quantity
of Fuel
MT/Day
Type of
emissions
i.e. Air
Pollutants
Air Pollution
Control
Measures
(APCM)
Existing
1
Boiler (2000
kg/hr)
12 Natural
Gas
150
NM3/Day
SPM,
SO2
,NOx
Adequate
state Height
2 Hot air
Generator 12
Natural
Gas
150
NM3/Day
SPM,
SO2
,NOx
Adequate
state Height
Proposed
Existing system is adequate after expansion
ii Process gas i.e. Type of pollutant gases (SO2, HCl, NH3, Cl2, NOx etc.)
Existing & Proposed
Sr.
no.
Source of
emission
Type of
emission
Stack/Vent
Height (meter)
Air Pollution
Control Measures
(APCM)
Existing
1 Reaction Vessel (no.1)
NH3 HCL HBr H2S SO2
9 Two stage Alkali Scrubber
Proposed
Page 26 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 26 of 49
2 Reaction Vessel (no.2)
NH3 HCL HBr H2S SO2
9 Two stage Alkali Scrubber
iii Fugitive emission details with its mitigation measures.
� Enclosed Processed
� Auto handling for charging Raw Materials
� Minimum joints/flanges
� Pumps with double mechanical seals
� Proper Ventilation
� PPE
F Hazardous waste
(as per the Hazardous and Other Wastes (Management and Transboundary Movement)
Rules 2016.
Existing & Proposed
i
Sr. no.
Type/Name of Hazardous waste
Source of generation
Category and Schedule as per HW Rules.
Quantity (MT/Annum)
Disposal Method
Existing
Proposed
Total
1 Used oil
From Plant Machinery
5.1 0.01 0.01 0.01 Collection, storage, transportation and sold out to the registered Recyclers.
2 ETP Sludge
From ETP Plant
35.3 9.6 0.00 9.6 Collection, storage, transportation and disposal to authorized TSDF facility.
3 Discarded containers / liners/barrels
From Raw material and storage
33.1 14.4 0.00 14.4 Collection, storage and reused for disposal of waste /sold to recyclers.
4 Process Sludge
From Manufacturing Process
26.1 0.00 12.00 12.00 Collection, storage, transportation and disposal to authorized Site.
5 Spent acid From scrubbing system
26.3 0.00 624.0 624.0 Collection, Storage, Transportation and sold to end user having permission under rule-9.
6 Distillation Residue
From Distillation
36.1 0.00 60.0 60.0 Collection, Storage, Transportation and sent for co- processing in cement industries or sent to common incineration
Page 27 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 27 of 49
facility
7 Spent solvent
From Process
28.6 0.00 18.00 18.00 Collection, storage, transportation and disposal to CHWIF actual reuses.
8 Evaporator Salt
From Evaporator Plant
37.3 0.00 48.0 48.0 Collection, storage, transportation and disposal to authorized TSDF facility.
ii Membership details of TSDF, CHWIF etc. TSDF : BEIL- Ankleshwar
CETP: ETL - Ankleshwer
iii Details of Non-Hazardous waste & its
disposal (MSW and others)
No such wastes generate.
G Solvent management, VOC emissions etc.
i Types of solvents, Details of Solvent recovery, % recovery. reuse of recovered Solvents
Sr. No. Solvent Name
Total Consumption
Kg/Month
Recovered MT/Month
Fresh MT/Month
% Recovery
1 Isopropyl alcohol 59.94 58.14 1.80 97.00
2 Acetone 34.94 33.54 1.40 96.00
3 Methanol 50.47 48.56 1.92 96.20
4 Toluene 28.78 27.86 0.92 96.80
5 Xylene 37.97 36.84 1.14 97.00
6 Butanol 46.14 44.80 1.34 97.10
7 Ethyleneglycol ethyl ether
9.35 8.99 0.36 96.20
8 Ethylene Dichloride 19.58 18.65 0.93 95.25
9 tetrahydrofuran 5.17 4.96 0.22 95.80
10 Phenyl Acetic Acid 20.40 19.38 1.02 95.00
11 Acetic Anhydride 15.80 15.17 0.63 96.00
12 2 Ethoxy Ethanol 4.50 4.32 0.18 96.00
ii VOC emission sources and its mitigation measures
• Enclosed Processed
• Minimum joints/flanges
• Pumps with double mechanical seals
• Minimum joints/flanges
• During the meeting dated 25/10/2018, technical presentation made by project proponent.
• Salient features of the project submitted by PP are as mentioned above.
Observation:
• This proposal is for expansion of existing unit and for now proposes a new synthetic organic
chemical product. This unit is having valid CC&A for existing unit. Copy of CC&A, CC&A
compliance report is submitted. PP ensured that there are no court cases pending and no
public complaints against the project.
• Total water consumption will be 8.779 KLD. Total wastewater generation will be 4.800 KLD.
Page 28 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 28 of 49
After proposed expansion, 3.6 KLD effluent will be treated in primary ETP and then will be
evaporated in steam jacketed evaporator.
• 1.2 KLD effluent will be treated in ETP and will be sent to CETP of M/s ETL through tanker.
• Natural gas will be used as fuel for proposed boiler and hot air generator.
• Two stage alkali scrubber will be provided as APCM with reactors.
• Hazardous waste management will be as per the HW Rules.
Discussions & Conclusion:
• It is an expansion proposal.
• Committee noted that PP has considered products that fall under the Haz. Waste Rules 2016
and accordingly asked to include the same as hazardous waste considering HWR 2016.
• For the proposed expansion, the treated waste will be evaporated in inhouse evaporator.
Details of evaporation capacity, its method of evaporation, salt generation if any was
discussed at length. Referring to the products and usages of solvents, PP was asked to
address solvent recovery.
Considering the above project details, after detailed discussion, the terms of reference (ToR)
were prescribed as below and as per the standard TOR for the Synthetic Organic Chemical
projects recommended by SEAC vide letter no. EIA-10-GEN-21/1480 dated 14/09/2017 and
approved by SEIAA in its 12th meeting dated 16/09/2017 for the EIA study to be done
covering 10 Km radial distance from the project boundary.
1. Compliance of MoEFCC’s OM dated 01/05/2018 regarding “Corporate Environment
Responsibility” (CER). Fund allocation for Corporate Environment Responsibility (CER) shall be
made as per MoEFCC’s O.M. No. 22-65/2017-IA.III dated 01/05/2018 for various activities
therein. The details of fund allocation and activities for CER shall be incorporated in EIA/EMP
report.
2. Segregation of waste water streams based on characteristics and its proper management keeping
in view direction under section 18 (1) (b) of the Water (Prevention and Control of Pollution) act,
1974 issued by CPCB regarding compliance of CETP.
3. PP shall address spent solvent with details of storage, handling and re-use under the Hazardous
and other Waste (Management and Transboundary Movement) Rules 2016.
4. Leak Detection and Repairing Programme (LDAR) for all the volatile organic solvent proposed for
use in-house with detailed chemical properties including vapor pressure. LDAR shall endeavor
prevention of losses of solvents to the best minimum extent.
5. Explore the use of renewable energy to the maximum extent possible. Details of provisions to
make the project energy-efficient through energy efficient devices and adoption of modes of
alternative eco-friendly sources of energy like solar water heater, solar lighting etc. Measures
proposed for energy conservation.
6. To address all the by-product mentioned under the Hazardous Waste Rules 2016.
7. Detailed design of evaporator with capacity, Details of quality and quantity of treated
Page 29 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 29 of 49
waste water to be evaporated and its feasibility and adequacy for proposed evaporation
of treated waste water.
The TOR prescribed as above and as per the standard TOR approved by SEIAA and the model
ToRs available in the MoEFCC’s sector specific EIA Manual for ‘Synthetic Organic Chemical
Industry’ shall be considered as generic TORs for preparation of the EIA report in addition to all the
relevant information as per the generic structure of EIA given in Appendix III in the EIA Notification,
2006.
The project proponent shall have to apply for Environmental clearance through online portal http://environmentclearance.nic.in/ along with final EIA report.
10. SIA/GJ /IND2/28497/2018
M/s. MAHANSARIA TYRES PVT. LTD Plot No. 3551 (B), HBS Pharma SEZ Pvt.
Ltd., GIDC Estate- Panoli, Tal :
Ankleshwar, District: Bharuch- 394116,
Gujarat
Obtain clarification for proposed project
Project / Activity No.: No category
Project status: New
• PP has submitted online application vide no. SIA/GJ /IND2/28497/2018 dated
07/09/2018 regarding Clarification for EIA Notification 2006 is applicable to proposed
project of all types of Automobile tyres manufacturing.
Referring to the product profile, committee noted that the proposal does not attract provision
of EIA Notification 2006 and hence unanimously decided to recommend for delisting of the
proposal as it does not attract provision of EIA Notification 2006.
11. SIA/GJ/IND2/28358/2018 M/s. VIHITA BIO CHEM PVT. LTD Plot No. 304/A, GIDC Industrial Estate, Ankleshwar, Tal-Ankleshwar, Dist- Bharuch- 393002, Gujarat
Screening and scoping
Project / Activity No.: 5(f)
Project status: Expansion
• This office has received an application vide their online proposal no.
SIA/GJ/IND2/28358/2018 dated 03/09/2018 regarding grant of Terms of Reference [ToR] for
preparation of EIA/EMP report.
• Project proponent (PP) has submitted Form-1, PFR and relevant details/information.
• This is an expansion unit proposes for synthetic organic chemical products as tabulated
below:
Sr. no.
Name of the Products
CAS no.
Remarks Quantity (MT/Month) End-use of the
products Existing Proposed Total
Page 30 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 30 of 49
1 Veratric Acid 93-07-2
Group A 5.00 -- 5.00
Pharma Intermediate
2 Dimethyl Formamide - Dimethyl Acetal
4637-24-5
Pharma Intermediate
3 Guanidine Nitrate 506-93-
4 Group B
200.00 -- 200.00 Pharma
Intermediate
4 Veratrol 91-16-7
Group C: Either indi.
Or total production of Sr. No. 4 to 18 shall not exceed
10 MT/M
10.00 -- 10.00
Pharma Intermediate
5 Sesamol 533-31-
3 Pharma
Intermediate
6 3 – Hydroxy – 4 - Methoxy Cinnamaldehyde
110037-35-9
Pharma Intermediate
7 5 - Nitro Vanillin 6635-20-7
Pharma Intermediate
8 3, 4 – Dihydroxy – 5 - Nitro Benzaldehyde
116313-85-0
Pharma Intermedi te
9 4 - Chloro – 4 - Hydroxy Benzophenone
42019-78-3
Pharma Intermediate
10 4 - Fluoro Acetophenone
403-42-9
Pharma Intermediate
11 4 - Bromo Acetophenone
99-90-1 Pharma
Intermediate
12 2 – Chloro - 3, 4 - Dihydroxy Acetophenone
99-40-1 Pharma
Intermediate
13 Isovanilline 621-59-
0 Pharma
Intermediate
14 2 - (2 - Methoxy Phenoxy) Ethyl Amine HCl
64464-07-9
Pharma Intermediate
15 2 - (2 - Methoxy Phenoxy) Ethyl Amine
1836-62-0
Pharma Intermediate
16 2’ – Bromo – 4 - Methoxy Acetophenone
2632-13-5
Pharma Intermediate
17
2, 3, 4, 5 – Bis – O - (1 - Methylethylidene) – Beta – D - Fructopyranose
106881-35-0
Pharma Intermediate
18 4 - Hydroxy Carbazole
52602-39-8
Pharma Intermediate
19 Sodium Sulphate 7757- Group C: 81.83 -- 81.83 Pharma
Page 31 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 31 of 49
82-6 Either indi. Or total
production of Sr. No. 19 to 21 shall not exceed 81.83 MT/M
Intermediate
20 Ammonium Sulphate
7783-20-2
Pharma Intermediate
21 Poly Aluminium Chloride
1327-41-9
Pharma Intermediate
22
Various new Product developed by in-house R & D
-- Group C 1.00 -- 1.00 Pharma
Intermediate
23
Phenyl – 2 - Hydroxy 4, 5 - Dimethoxy Benzoate
877997-98-3
Part 1: Either indi.
Or total production of Sr. No. 23 to 28 shall not exceed 8
MT/M
-- 8.00 8.00
Pharma Intermediate
24 2 - Hydroxy 4, 5 - Dimethoxy Benzoic Acid
5722-93-0
Pharma Intermediate
25 2, 4, 5 - Trimethoxy Benzoic Acid
490-64-2
Pharma Intermediate
26
5 – Bromo – 2 – Chloro – 4 – Ethoxy Benzophenone
461432-22-4
Pharma Intermediate
27 5 – Bromo – 2 – Chloro Benzoic Acid
21739-92-4
Pharma Intermediate
28
Various new Product developed by in-house R & D
-- -- -- 2.00 2.00 Pharma
Intermediate
29 2, 6 - Dimethyl Phenoxy Acetic Acid
13335-71-2
Part 2: Either indi.
Or total production of Sr. No. 29 to 30 shall not exceed
25 MT/M
-- 25.00 25.00
Pharma Intermediate
30 2 - Methyl 2 - Oxazoline
1120-64-5
Pharma Intermediate
Total 297.83 35.00 332.83
• The project falls under Category B of project activity 5(f) as per the schedule of EIA
Notification 2006.
• PP was called for presentation in the SEAC meeting dated 25/10/2018.
• The project proponent along with their expert /consultant M/s. Earthcare Enviro Solution Pvt.
Page 32 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 32 of 49
Ltd attended the meeting and made presentation before the committee
• Salient features of the project are as under:
Sr.
no.
Particulars Details
A Total cost of Proposed Project
(Rs. in Crores):
Existing: Rs. 3.5256 Crore
Proposed: 2.00 Crore
Total: 5.5256 Crore
B Total Plot area
( sq. meter)
Existing: 3900.00 Sq. m.
Proposed : --
Total: 3900.00 Sq. m.
Green belt area
( sq. meter)
Existing: 160.00 Sq. m.
Proposed: 1090 Sq. m.
Total: 1250.00 Sq. m.
C Employment generation Existing: 54 (Male- 51, Female-03)
Proposed: 36 (Male- 34, Female-02)
Total: 90 (Male- 85, Female- 05)
D Water
i
Source of Water Supply (GIDC Bore well,
Surface water, Tanker supply etc...) GIDC, Ankleshwar
Status of permission from the concern
authority. The unit has already connection for the
existing production facility.
ii Water consumption (KLD)
Existing KLD
Proposed (Additional) KLD
Total after Expansion KLD
Remarks
(A) Domestic 1.50 2.50 4.00 --
(B) Gardening 2.00 3.00 5.00 --
(C) Industrial
Process 3.65 12.30 15.95 --
Washing 2.35 0.40 2.75 --
Boiler 6.00 4.00 10.00 --
Cooling 5.00 4.00 9.00 --
Others (Scrubber) -- 3.00 3.00
Industrial Total 17.00 23.70 40.70
Grand Total (A+B+C)
20.50 29.20 49.70
1) Total water requirement for the project: 49.70 KLD
2) Quantity to be recycled: NIL
3) Total fresh water requirement: 49.70 KLD
Page 33 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 33 of 49
iii Waste water generation (KLD)
Category Existing
KLD
Proposed
(Additional)
KLD
Total after
Expansion
KLD
Remarks
(A) Domestic 1.00 2.00 3.00 --
(B) Industrial
Process 3.40 13.00 16.40 --
Washing 2.35 0.30 2.65 --
Boiler 0.10 0.10 0.20 --
Cooling 0.15 0.10 0.25 --
Others (Scrubber) -- 0.80 0.80 --
Total Industrial
waste water 6.00 14.30 20.30
iv Treatment facility within premises with capacity [For existing and Proposed]
[In-house ETP (Primary, Secondary, Tertiary), MEE, Stripper, Spray Dryer, STP etc.
Existing: � In-house ETP having primary treatment is installed.
Proposed:
� In-house ETP (capacity 36.00 KLD) (Primary Treatment)
v Mode of Disposal & Final meeting point
Domestic: Septic tank / Soak pit system.
Industrial: Industrial effluent generated from existing and proposed manufacturing
process and other ancillary operation shall be allowed into in-house ETP for
primary treatment. Primary treated water will be sent to CETP (M/s. ETL,
Ankleshwar).
vi In case of Common facility (CF) like CETP, Common Spray dryer, Common MEE, CHWIF
etc.
Name of Common facility
� Name of CETP – M/s. ETL.
Membership of Common facility (CF)
(For waste water treatment)
Unit has membership of CETP of M/s .ETL.
vii Simplified water balance diagram with reuse / recycle of waste water
Page 34 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 34 of 49
vii Reuse/Recycle details (KLD)
[Source of reuse & application area]
Total reuse - No Reuse
Source of waste water for
reuse with quantity in KLD
Application area with
quantity in KLD
Remarks regarding feasibility
to reuse i.e. w/w
characteristics (COD, BOD,
TDS etc.)
-- -- --
-
E Air
i Flue gas emission details
No. of Boilers/TFH/Furnaces/DG sets etc. with capacities viz. TPH, Kcal/hr, MT/hr, KVA etc.
Existing & Proposed
-
SR. No.
Source of emission
With Capacity
Stack
Height (meter)
Type of Fuel
Quantity of Fuel
MT/Day
Type of emissions
i.e. Air Pollutants
Air Pollution Control
Measures
(APCM)
Existing
1 Industrial Boiler
(Capacity: 600 Kg/Hr) 11.0
Natural Gas
600 m3/day PM
SO2
NOX
Adequate stack height is
provided 2 Thermopack
(3 Lacs KCal/hr) 11.0
Natural Gas
0.60 SCM/Day
Proposed
Page 35 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 35 of 49
3 Steam Boiler
(2 TPH) 11.0
Natural Gas
1000 SCM/Day
PM
SO2
NOX
Adequate stack height
will be provided
4 Thermopack
(5 Lacs Kcal/hr) 11.0
Natural Gas
200 SCM/Day
5 D.G Set (Stand By) 250 KVA
5.0 HSD 35 Lit/Hr
-
ii Process gas i.e. Type of pollutant gases (SO2, HCl, NH3, Cl2, NOx etc.)
Existing & Proposed
-
Sr. no.
Specific Source of emission (Name of
the Product & Process)
Type of emission
Stack/Vent Height (meter)
Air Pollution Control Measures
(APCM)
Existing
--
Proposed
1 Reaction Vessels – 1 NH3
12 m Two Stage Water Scrubber followed by Acid Scrubber 2 Reaction Vessels - 2
SO2
HCl
iii Fugitive emission details with its mitigation measures.
� Sources of fugitive emissions will be from raw material storage area, handling of chemicals,
manufacturing process and from vehicle movement on internal road.
� To minimize fugitive emission, powder material will be allowed in a vessel through closed loop
while liquid material will be charged through pipeline.
� Transportation of raw materials & products will be carried out by trolley within premises and
minimum manual material handling will be carried, so the fugitive emission due to process activity
and material handling will be negligible.
F Hazardous waste
(as per the Hazardous and Other Wastes (Management and Transboundary Movement)
Rules 2016.
Existing & Proposed
Page 36 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 36 of 49
i
Sr. no.
Type/ Name of Hazardous waste
Specific Source of generation (Name of the Activity, Product etc.)
Category and Schedule as per HW Rules.
Quantity (MT/Annum)
Management
of HW Existing Proposed Total
1. ETP Sludge
Effluent Treatment
Plant
35.3 (Sch. I)
72.00 48.00 120.00
Collection, Storage, Transportation and Disposal at TSDF site – for secured landfill
2.
Empty Barrels / Containers / Liners Contami-nated with Hazardous Chemicals / Wastes
Raw Material & Product
33.1 (Sch. I)
14.40 15.60 30.00
Collection, Storage, Transportation and Disposal by selling to registered recycler approved by GPCB/CPCB OR reuse within premises.
3. Spent Solvents
Process (Product No. 23 &
27)
28.6 (Sch. I)
960.00 327.36 1287.36
Reuse OR disposal by sell out to authorized users who is having authorization with valid CCA and rule 9 permission to receive this waste
4.
Concen-tration or Evaporation Residues (Distillation residue)
Process (Product No. 30)
20.3 (Sch. I)
1.20 118.20 119.40
Collection, Storage, Transportation and Disposal for co-processing/incineration
5. Used or Spent Oil
Thermo-pack &
D. G. Set
5.1 (Sch. I)
0.60 0.80 1.40
Reuse as lubricant in plant & machinery OR Disposal by selling to authorized Re-
Page 37 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 37 of 49
Refiners/recycler.
6.
Sodium Bromide Solution (50-55%)
Process (Product No. 23 &
24)
28.4 (Sch. I)
-- 1409.40 1409.40
Collection, Storage, Transportation & Disposal by selling to Authorized end user as per Haz. Waste Rule-9 and after getting prior permission from GPCB
7.
AlCl3
Solution (50-55%)
Process (Product No. 26)
28.4 (Sch. I)
-- 3760.90 3760.90
Collection, Storage, Transportation & Disposal by selling to Authorized end user as per Haz. Waste Rule-9 and after getting prior permission from GPCB
8. Ammonium Sulphate (60-70%)
Scrubber 28.4
(Sch. I) -- 1621.50 1621.50
Collection, Storage, Transportation & Disposal by selling to Authorized end user as per Haz. Waste Rule-9 and after getting prior permission from GPCB
9. Inorganic Salt
Scrubber 35.1
(Sch. I) -- 2.00 2.00
Collection, Storage, Transportation & Disposal at TSDF site for landfilling
ii Membership details of TSDF, CHWIF etc.
(For HW management)
Unit has taken membership of M/s. BEIL.
iii Details of Non-Hazardous waste & its disposal(MSW and others)
Sr. No.
Type of Waste Source of
Generation Category of
Waste Disposal
1. Domestic Waste Employees working MSW Collected in separate
Page 38 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 38 of 49
(Food waste, Plastic, Paper etc.)
in the premises bin and disposed to bin of GIDC.
2.
Industrial Waste
(Glass wool [Insulating Material, Scrap])
Steam Pipe & Vessels
ISW Sell to local scrap vendor
3. Industrial Waste
(Wooden pellets)
From Raw Material & Product storage area
ISW Sell to local scrap vender
G Solvent management, VOC emissions etc.
i Types of solvents, Details of Solvent recovery, % recovery. reuse of recovered Solvents
� In-house solvent recovery plant will be installed and recovered solvent will be again reused in
process OR Job work at offsite distillation units engaged in distillation of spent solvent.
ii VOC emission sources and its mitigation measures
� VOCs generation will be from storage and usage of raw materials.
� VOC analysers will be provided to detect any solvent leakages during storage and handling.
• During the meeting dated 25/10/2018, technical presentation made by project proponent.
• Salient features of the project submitted by PP are as mentioned above.
Observation:
• This proposal is for expansion of existing unit and for now proposes a new synthetic organic
chemical product. This unit is having valid CC&A for existing unit. Copy of CC&A, CC&A
compliance report is submitted. PP ensured that there are no court cases pending and no
public complaints against the project.
• Total water consumption will be 49.70 KLD. Total wastewater generation will be 20.30 KLD.
After proposed expansion, Industrial effluent generated from existing and proposed
manufacturing process and other ancillary operation shall be allowed into in-house ETP for
primary treatment. Primary treated water will be sent to CETP (M/s. ETL, Ankleshwar).
• Natural gas will be used as fuel for proposed boiler and thermopack.
• Two stage water scrubber followed by acid scrubber as APCM will be provided with reactors.
• Hazardous waste management will be as per the HW Rules.
Discussions & Conclusion:
• It is an expansion proposal from existing production of 305 MTPM to 340 MTPM with
addition of 35 MTPM of new quantity. It is noted that entire quantity of treated waste water
from 6 KLPD to 20.30 KLPD after expansion is proposed to be discharged to CETP of ETL.
PP was asked to pursue zero liquid discharge for the additional quantity of treated waste
water in place of discharging it to CETP of ETL.
After deliberation, it was unanimously decided to ask PP to submit the following details and
to consider the proposal after submission of the same.
1. Revised proposal for pursuing zero liquid discharge for the additional quantity of treated
waste water due to additional quantity of products with adequate EMP.
Page 39 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 39 of 49
2. Details of quantity and quality of existing and proposed treated waste water streams
12. SIA/GJ/IND/29024/2018 M/s. Sanghi Industries Limited
Survey No. 153 & 154, Village – Mora,
Taluka – Choryasi, District-Surat, Gujarat -
394510
TOR
Project / Activity No.: 3(b)
Project status: New
• This office has received an application vide their online proposal no. SIA/GJ/IND/29024/2018
dated 27/09/2018 regarding grant of Terms of Reference [ToR] for preparation of EIA/EMP
report.
• Project proponent (PP) has submitted Form-1, PFR and relevant details/information.
• This is Standalone Grinding Unit (2.0 Million TPA) with bulk & bag packing plant as tabulated
below:
S.
No.
Name of the
Products
CAS no. /CI no. Quantity
MT/Month
End-use of products
1 Cement 65997-15-1. 1,67,000 For infrastructural growth
• The project falls under Category B of project activity 3(b) as per the schedule of EIA
Notification 2006.
• PP was called for presentation in the SEAC meeting dated 25/10/2018.
• The project proponent along with their expert /consultant M/s. Earthcare Enviro Solution Pvt.
Ltd attended the meeting and made presentation before the committee
• Salient features of the project are as under:
S.
no.
Particulars Details
A Total cost of Proposed Project (Rs. in Crores): Rs. 282.28 Crores
B Total Plot area ( sq. meter) 53,000 Sq. m.
Green belt area ( sq. meter) 17,500 Sq. m.
C Employment generation
Construction phase: 500 Nos.
Operation Phase: 280 Nos.
D Water
i
Source of Water Supply (GIDC Bore well, Surface
water, Tanker supply etc...)
Local Body/ Bore well/GIDC
Status of permission from the concern authority. -
ii Water consumption (KLD)
Category Quantity Remarks
Page 40 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 40 of 49
KLD
(A) Domestic 15.0 -
(B) Gardening 45 (25 KLD fresh water + 20 KLD
recycled= Total 45
(C) Industrial
Process 0.0
Washing 0.0
Boiler 0.0
Cooling 150
Others (Dust Suppression) 68 58 KLD from blow down + 10
KLD Fresh water
Industrial Total 218
Total (A + B + C)
278 200 KLD fresh water
requirement
1) Total water requirement for the project: 278 KLD
2) Quantity to be recycled: 78 KLD
3) Total fresh water requirement: 200 KLD
iii Waste water generation (KLD)
Category Waste water
KLD
Remarks
(A) Domestic 8
(B) Industrial
Process 0.0
Washing 0.0
Boiler 0.0
Cooling 70.0 Blow down
80.0 KLD evaporation loss, blow
down water will be used for dust
suppression and Greenbelt
Others -
Total Industrial waste water 70
Total [A + B] 78 No waste water will be generated.
Blow down water will be used for
dust suppression and greenbelt.
-
Page 41 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 41 of 49
iv Treatment facility within premises with capacity
[In-house ETP (Primary, Secondary, Tertiary), MEE, Stripper, Spray Dryer, STP etc..
No ETP will be required
v Mode of Disposal & Final meeting point
Domestic: Treated STP water will be reused for greenbelt
Industrial: No effluent will be generated
vi In case of Common facility (CF) like CETP, Common Spray dryer, Common MEE etc. ,
Name of CF
Not applicable
Membership of Common facility (CF)
(For waste water treatment)
Not applicable
vii Simplified water balance diagram with reuse / recycle of waste water
viii Reuse/Recycle details (KLD)
Total reuse 78 KLD
Source of waste water for
reuse with quantity in
KLD
Application area with
quantity in KLD
Remarks regarding
feasibility to reuse i.e.
w/w characteristics (COD,
BOD, TDS etc.)
Cooling tower blow down
water
70.0 -
Page 42 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 42 of 49
Domestic water after
treatment
8.0 -
E Air
i Flue gas emission details
No. of Boilers/TFH/Furnaces/DG sets etc. with capacities viz. TPH, Kcal/hr, MT/hr, KVA etc.
-
Sr.
no.
Source of
emission
With
Capacity
Stack
Height
(meter)
Type of
Fuel
Quantity
of Fuel
MT/Day
Type of
emissions
i.e. Air
Pollutants
Air Pollution
Control
Measures
(APCM)
1
Cement Mill
(9,00,000
m3/hr)
55
Coal/
Lignite/
Pet
coke
200 SPM, SO2,
NOx
3 Nos. Bag
House and
7 Nos. of de-
dusting bag
filter
2.
Coal Mill
(10,000
m3/hr)
30
3.
Hot Air
Generator
(10,000
m3/hr)
30
-
ii Process gas i.e. Type of pollutant gases (SO2, HCl, NH3, Cl2, NOx etc.)
Not Applicable as this is cement grinding unit
-
Sr.
no.
Specific Source
of emission
(Name of the
Product &
Process)
Type of
emission
Stack/Vent
Height (meter)
Air Pollution Control
Measures
(APCM)
1 - - - -
2. - - - -
-
Iii Fugitive emission details with its mitigation measures.
As below:
Source:
• PM10 and PM2.5 is considered as major air pollutants from this source. No
Page 43 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 43 of 49
process gas emission will be generated.
• The unloading area of clinker, gypsum, fly ash and fly ash storage silo, clinker grinding mill, cements silos and packing machines are the main areas where dust is likely to be generated.
Mitigation:
• Vehicles with valid PUC will be used for the transportation of materials and
equipment.
• The emission from these sources would be fugitive in nature and bag filters are proposed as APCM to control fugitive emission.
• Concrete road has been/shall be developed.
• Regular water sprinkling is being/ will be done to avoid dust generation from
transportation.
• Closed conveyer belt for limestone (from captive mine to plant) is being used to
control the dust emission.
• Transportation vehicles will be covered with tarpaulin sheet while transporting
materials.
• Proper loading/unloading procedures will be carried out.
• Carry out regular sweeping of roads to minimize emissions.
• Provided paved roads and concrete flooring at Cement mills, packing plant and
coal yard area.
F Hazardous wastes
(as per the Hazardous and Other Wastes (Management and Transboundary Movement)
Rules 2016.
i
Sr.
no.
Type/Name of
Hazardous
waste
Specific
Source of
generation
(Name of
the
Activity,
Product
etc.)
Category and
Schedule as
per HW
Rules.
Quantity
(MT/Annum)
Management of
HW
1. Used Oil*
From
machinery
and other
equipment
1/5.1 60 Secondary
lubrication /
send to Own
Clinker plant
under AFR.
ii Membership details of TSDF,
CHWIF etc. (For HW management)
100% recycle in process
iii Details of Non-Hazardous waste &
its disposal (MSW and others)
S.
N
Waste Qty in
TPA
End use /
Disposal
Page 44 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 44 of 49
o.
1. Dust collected
from APCM
450 Totally recycled
in process.
2. Ash generated
from HGG
18000 100 % recycled
in the plant in
PPC
G Solvent management, VOC emissions etc.
Not applicable
I Types of solvents, Details of Solvent recovery, % recovery. reuse of recovered Solvents
• Not applicable
Ii VOC emission sources and its mitigation measures
• Not applicable
• During the meeting dated 25/10/2018, technical presentation made by project proponent.
• Salient features of the project submitted by PP are as mentioned above.
Observation:
• This proposal is for new standalone cement grinding unit with bulk and bag packing unit.
• Total water consumption will be 278 KLD. Total wastewater generation will be 70 KLD. total
industrial effluent will be completely reused back in process.
• Coal/lignite/petcoke will be used as fuel for proposed project.
• Bag house and dedusting bag filter as APCM will be provided.
• Hazardous waste management will be as per the HW Rules.
Discussions & Conclusion:
• The proposal is new for clinker grinding for production of 2 MMTPA. It is noted that bag
house for clinker grinding unit and adequate pollution control measures are proposed by the
unit.
• All transportation from point of landing of clinker and other bulk raw materials will be done
through covered vehicles and will be stored in Silos.
• Committee asked PP to explore to use ETP waste of chemical industries having gypsum as
alternative raw materials.
• A detail of measures to curb fugitive emission due to storage of coal was discussed at
length.
Considering aforementioned project details and environmental mitigation measures, it was
unanimously decided to recommend the proposal for grant of TOR with following specific
TOR. It was also decided to ask PP to conduct public hearing as per the provision of EIA
Page 45 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 45 of 49
Notification 2006 and submit EIA for appraisal.
• Terms of reference (ToR) were prescribed as below for the EIA study to be done covering 10
Km radial distance from the project boundary.
1. Alternative site analysis and justification for selection of the present site based on the pros &
cons of various alternatives with technical reasons including the likely impacts of the air
pollution (both flue gas emission and fugitive emissions) vis-à-vis wind direction, noise
impacts due to the proposed activities, etc. for the proposed project.
2. Project site specific details and site suitability with respect to siting criteria / guidelines. The
sitespecific details should include distance of the project site from the nearest (1) Village (2)
Water Body: River / Creek / Nallah / Reservoir / Pond / Canal (3) NationalHighway (4) State
Highway (5) Railwayline(6) Heritage site (7) NationalPark / Wild LifeSanctuary / Biosphere
Reserve / Conservation Reserve (8) Reserve Forest / Protected Forest (9) Any other eco-
sensitive areas like wetland, mangroves, coral reefs, migratory route of wild animals, turtle
nesting ground etc.
3. Land possession documents and NA order.
4. Need for the proposed project along with justification for selecting the proposed product and
unit size.
5. Gazette Notification issued by the State Government indicating location of the project in
notified industrial area should be included.
6. Land requirement for the project including its break up for various purposes, its availability
and optimization.
7. Layout plan clearly demarcating various units (plants / utilities), green belt and open path
around the periphery / plants for easy movement of emergency vehicles.
8. Demarcation of proposed facilities for expansion in lay out of the existing premises.
9. Details of exact production capacity per month in terms of each kind of cement i.e. Ordinary
Portland Cement [OPC] / Pozzolona Portland Cement [PPC] etc.
10. Detailedmanufacturing operations along with mass balance, process flow diagram describing
each unit, its processes / operations etc.
11. Strategyfor the implementation of the CleanerProductionactivities along with a write up on
possibility of using high calorific hazardouswastes in kiln and commitment regarding use of
hazardous waste in the process.
12. Explore possibilities of reuse / recycle and other cleaner production options for reduction of
wastes & emissions along with commitment of the management on futuristic development /
implementation for the same.
13. Water requirement, its source and permission obtained from the concerned authority for
supply of requisite quantity of water to the project. In case of ground water abstraction,
status of permission from the CGWA along with study report on geo-hydrology of the area
and impacts of ground water abstraction.
14. Explore the possibilities of getting surface water supply instead of depending on the ground
water source for the proposed project.
Page 46 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 46 of 49
15. Detailed report for storm water drainage, management & disposal, measures proposed to
avoid contamination of the storm water as well as restricting and isolating the contaminated
storm water not allowing it to flow out of the premises.
16. Water balance diagram (including reuse-recycle, if any). Efforts for water conservation.
17. Details on raw materials, source, storage and handling within the premises. Mode of
transportation of raw materials and products as well as measures proposed for preventing
fugitive emission during transportation.
18. Type, quantity and quality of fuels required. A confirmed fuel linkage / copy of MoU for supply
of fuel.
19. List the sources of air pollution including process emissions as well as fugitive emissions
along with the mitigation measures. Air pollution control measures (APCM) along with its
design details, efficiency, inlet and outlet pollutant concentrations, etc. and stack height. The
APCM shall be designed to achieve particulate matter emission below 50 mg/Nm3 at the
stack outlet and it’s design should be got approved by the reputed institute.
20. An action plan to control and monitor secondary fugitive emissions from all the sources.
21. Provision of the online monitoring system on stacks for monitoring of pollutants, with an
arrangement to reflect monitored data on company’s server that can be accessed by the
GPCB on real time basis.
22. In case, hazardous waste is proposed to be charged in kilns, details on type of waste, its
characteristics and monitoring of emissions of gases, heavy metals, VOCs, dioxins and
furans.
23. Details of solid / hazardous wastes generation, its composition, handling, storage, utilization,
disposal etc.
24. Details of all possible sources of noise pollution, its magnitude and mitigation measures
including engineering and other controls proposed tocontrol it.
25. Details of heat emission sources from the proposed project and proposed mitigation
measures.
26. One season site-specific meteorological data including temperature, relative humidity, hourly
wind speed and directionand rainfall shall be provided.
27. One season (except monsoon) ambient air quality monitoring at minimum 6 locations within
the study area along with dates of monitoring. Parameters to be considered shall be in
accordance with the revised national ambient air quality standards notified in November,
2009 and other project specific parameters. The monitoring stations shall take into account
the predominant wind direction, population zone and sensitive receptors including reserved
forests. There should be at least one monitoring station in the upwind direction and one
monitoring station at / near the location where maximum ground level concentration is likely
to occur.
28. Prediction of ground level concentration of pollutants by air quality modeling based on site-
specific meteorological features. Details of the model used and the input parameters used for
modelling shall be provided. The air quality contours shall be plotted on a location map
showing location of project site, habitation, sensitive receptors, etc. The wind roses should
Page 47 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 47 of 49
also be shown on this map.
29. Location of the project site and nearest habitats with distances from the project site to be
demarcated on a toposheet (1: 50000 scale).
30. Land use pattern of the study area based on satellite imagery / field investigation including
location specific sensitivities such as national parks / wildlife sanctuary, villages, industries,
prime agricultural land etc., for the study area. If any incompatible landuse attributes fall
within the study area, proponent shall describe the sensitivity (distance, area and
significance).
31. The baseline data shall also be collected for other components of environment viz. noise,
water, land, and biology and socio-economic.
32. Ecological status (terrestrial and aquatic) of the study area such as habitat type and quality,
species, diversity, rarity, fragmentation, ecological linkage, age, abundance, etc. In case of
scheduled fauna, conservation measures should be proposed.
33. A detailed study to assess the wildlife habitats, their migration route, etc. and measures to
mitigate impacts of the proposed activities.
34. While identifying the likely impacts, also include following for analysis of significance and
required mitigation measures: (i) Impacts due to transportation of raw materials and end
products on road network (ii) Impacts on surface water, soil and groundwater (iii) Impact on
drainage of the area and the surroundings (iv) Impacts due to air pollution (v) Major sources
of noise and its impacts (vi) Impacts due to fugitive emissions (viii) Impact on health of
workers due to proposed project activities.
35. Proposal to construct approach road from the main road to the company premises and to
maintain it in good conditionfor reducing fugitive emission due to transportation of vehicles.
36. Details regarding infrastructure facilities such as sanitation, fuel storage, restroom, etc., to
the workers during construction and operation phase.
37. Environmental Monitoring Program for operational phase of project including (i) Monitoring
programme for pollution control at source, (ii) Monitoring pollutants at receiving environment
for the relevant parameters – air quality, groundwater, surface water, etc. to assess impact
during operational phase of the project, (iii) Specific programme for medical surveillance and
monitoring of working environment (especially for cement / silica dust) as per Gujarat
Factories Rules (iv) Details of in-house monitoring capabilities and details of outsourcing to
other agencies if proposed for conducting monitoring.
38. Environmental Management Plan including (i) Measures to mitigate adverse impacts along
with item-wise cost of its implementation (capital and recurring costs), (ii) Administrative and
technical organizational structure for implementation of mitigation measures and proposed
post-project Environmental Monitoring Program, (iii) Allocation of resources and
responsibilities for plan implementation.
39. A tabular chartfor the issues raised in public hearing/consultation and commitment of
the project proponent to the same. An action plan addressing the issues raised and
the necessary allocation of funds for the same.
40. Action plan for the greenbelt development in accordance to CPCB published guidelines. The
Page 48 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 48 of 49
details should include types &number of species, width of plantations, areaunder green belt
development [with map], planning schedule, budgetary outlay, etc.
41. Risk assessment including prediction of the worst-case scenario and maximum credible
accident scenario along with risk contours plotted on the plant layout clearly showing the
activities that would be affected in case of an accident taking place.
42. Details on the proposed safeguard measures, fire control plan, and on-site and off-site
emergency management plans.
43. Proposal for CSR activities most useful in the area along with time bound action plan and
cost.
44. Detailed schemefor surface / roof top rain water harvesting and ground water recharge shall
beincorporated. In case of ground water abstraction, annual abstraction quantity should be
compensated by equal amount of ground water recharge. The details should include
scientific calculations based on rainfall, catchment area, runoff / recharge coefficients,
percolation rate, duration of recharge etc. Before recharging the surface run off, pre-
treatment must be done to remove suspended matter / oil & grease. Location of recharge
percolation wells should be demarcated on layout plan.
45. Plan forcompliance to the CREP guidelines.
46. (a) Does the company have a well laid down Environment Policy approved by its Board of
Directors? If so, it may be detailed in the EIA report.
47. (b). Does the Environment Policy prescribe for standard operating process / procedures to
bring into focus any infringement / deviation / violation of the environmental or forest norms /
conditions ? If so, it may be detailed in the EIA.
48. What is the hierarchical system or administrative order of the company to deal with the
environmental issues and for ensuring compliance with the EC conditions. Details of this
system may be given.
49. Does the company have a system of reporting of non compliances / violations of
environmental norms to the Board of Directors of the company and / or shareholders or
stakeholders at large? This reporting mechanism should be detailed in the EIA Report.
50. Certificate of accreditation issued by the NABET, QCI to the environmental consultant should
be incorporated in the EIA Report.
51. PP shall explore using gypsum as ARF (Alternative Raw Material/ Fuel) produced by
chemical industries from process/ETP.
52. A tabular chart with index for point-wise compliance of above TORs.
The TOR prescribed as above and the model ToRs available in the MoEFCC’s sector specific EIA Manual for
‘Cement Industry’ shall be considered as generic TORs for preparation of the EIA report in addition to all the
relevant information as per the generic structure of EIA given in Appendix III in the EIA Notification, 2006.
The draft EIA report shall be submitted to the Gujarat Pollution Control Board for conducting the
public consultation process as per the provisions of the EIA Notification, 2006.
• The project proponent shall have to apply for Environmental clearance through online portal
http://environmentclearance.nic.in/ along with final EIA report.
Page 49 of 49
445thmeeting of SEAC-Gujarat, Dated 25.10.2018
Page 49 of 49
.Validity of ToR:
• The ToRs prescribed for the project will be valid for a period of three years for submission of
EIA & EMP report. ToR will lapse after three years from date of issue.
• The period of validity could be extended for a maximum period of one year provided an
application is made by the applicant to the Regulatory Authority, at least three months before
the expiry of valid period together with an updated Form-I, based on proper justification and also
recommendation of the SEAC.
Meeting ended with thanks to the Chair and the Members.
Minutes approved by:
1. Dr. Dinesh Misra, Chairman, SEAC 2. Shri S. C. Srivastav, Vice Chairman, SEAC
3. Shri V. N. Patel, Member, SEAC
4. Shri. R. J. Shah, Member, SEAC
5. Shri Rajesh I Shah, Member, SEAC
6. Shri A.K.Muley, Member, SEAC