7504BODYCONTENTS 7543789:97:8468RemovaI steps1. Front fender cover2. Delta garnish(Refer to GROUP 51 Garnish.)3. Splash shield*AA*4. Side turn signal lamp5. Fender6. Side moulting(Refer to GROUP 51 Mouldings.)7. Fender bracketBODY - Fender 7509REMOVAL SERVICE POINT*ASIDE TURN SIGNAL LAMP REMOVAL?SPACE RUNNER>Use a flat-tipped screwdriver to disengage the hook fromthe fender, and then remove the side turn signal lamp.?SPACE WAGON>Use a flat-tipped screwdriver to disengage the lock from thefender, and then remove the side turn signal lamp.INSTALLATION SERVICE POINTA*SIDE TURN SIGNAL LAMP INSTALLATION?SPACE RUNNER>1. Put the lock in fender.2. Push the side turn signal lamp toward the fender untilthe hook is caught in fender.?SPACE WAGON>nsert the hook into the fender panel, and then install theside turn signal lamp.HookFenderFenderFenderLockLockFenderFront of vehicleHookFenderBODY - FueI FiIIer Door 750:FUEL FILLER DOOR 75433583679REMOVAL AND INSTALLATIONPre0removaI and Post0instaIIation Operation- Front Seat (driver's side), Rear Seat Removal andnstallation (Refer to GROUP 52A.)- Front Scuff Plate (driver's side), Rear Scuff Plate(driver's side), Center Pillar Lower Trim (driver's side),Quarter Lower Trim (driver's side)Removalandnstallation (Refer to GROUP 52A.)?SPACE RUNNER>8437?L1H1 drive vehicIes>:79:;84756?R1H1 drive vehicIes>?L1H1 drive vehicIes>9987RemovaI steps*AA*1. Rivet2. Fuel filler door panel assembly3. Clip4. Fuel filler door hook assembly5. Lid lock release handle6. Fuel filler door lock release cableBODY - FueI FiIIer Door 750Removal procedure is same as for the windshield exceptfor the service points mentioned below. (Refer to P.42-14.)(1) Break the clip A to remove it.(2) Use pliers to pinch the clip B behind the quarter windowgarnish to remove it.(3) f the quarter window glass or quarter window garnishis re-used, makethe positioningmark onit beforeremovingin order to re-install it correctly.INSTALLATION SERVICE POINTA* QUARTER WINDOW GARNISH2CLIP A2QUARTERWINDOW GLASS2QUARTER WINDOW DAMINSTALLATIONnstallation procedure is same as for the windshield exceptfor the service points mentioned below. (Refer to P.42-14.)f the quarter window glass or quarter window garnish isre-used, install it by the following procedure:1. f the quarter window garnish is re-used, cut away theremaining clips at positions A and B, and clean up theclip surface .NOTEf the quarter window garnish is re-used, you made thepositioning mark, therefore you may eliminate the clips.2. f the quarter window glass is re-used and the clip Bhad been broken, make the positioning mark as shownin the illustration before eliminating the clip B, in orderto install new clip B correctly.3. f the quarter window glass is re-used, eliminate the clipB which was broken, and then attach new clip B at themarked position by using the double-sided tape. ClipsB for left window glass and right window glass differ inshape, therefore confirm its shape before attaching.4. Assemble the quarter window glass and quarter windowgarnish temporarily, and note their contact surfaces.PositioningmarkPosi-tion APosition BBODY - Window GIass 7504 755335834 755335834BAdhesive= 6M ATD Part No1 ;93< Super Fast Urethane Auto GIass SeaIant or equivaIentSection A - APrimerPrimerSection B - BPrimerAA4mm28.518.518.518.55678PrimerSection C - C Section D - DBCCDDDDSection E - EEEEE67RemovaI steps1. Harness connector2. Harness connector *AA*3. Tailgate window glass4. Glass stopper5. Dual-lock fastenerBODY - Window GIass 75056?SPACE WAGON>BAdhesive= 6M ATD Part No1 ;93< Super Fast Urethane Auto GIass SeaIant or equivaIentSection A - APrimerPrimerSection B - BPrimerAAB4mm18.518.518.518.556665PrimerSection C - CSection D - DCCDDDDEEEESection E - ERemovaI steps1. Harness connector*AA*2. Tailgate window glass3. Glass stopperREMOVAL SERVICE POINT*ATAILGATE WINDOW GLASS REMOVALRemove the tailgate window glass in the same manner asfor the windshield, except the glass stopper. (Refer to P.42-14.)INSTALLATION SERVICE POINTA*TAILGATE WINDOW GLASS INSTALLATIONnstall the tailgate window glass in the same manner as forthe windshield, except the glass stopper. (Refer to P.42-15.)BODY - Door 75057DOOR 7563336349;SERVICE SPECIFICATIONStems Standard valueDoor outside handle play mm Front 2.1 or more 1.9 or moreRear 2.4 or morePower window operating current A 5 r 1 (for 1415 V power supply at 25EC)Door inside handle play mm 5.3 or moreSEALANT 75633383398tems Specified sealant RemarkWaterproof film 3M ATD Part No. 8625 or equivalent Ribbon sealerSPECIAL TOOLS 75633393476Tool Number Name UseMB991502 MUT-,, subassemblyETACS-ECU input signal checkingMB991529 Diagnosis codecheck harnessETACS-ECUinput signal checking whenvoltmeter is usedMB990784 Ornament remover Removal of door trimMB990900 orMB991164Door adjustingwrenchAdjustment of door fitBODY - Door 75058TROUBLESHOOTING 756333:356;DIAGNOSIS FUNCTIONINPUT SIGNAL INSPECTION POINTS ?VEHICLES WITH ETACS0ECU>1. Connect the MUT-,, to the diagnosis connector. (Refer to GROUP 00 Howto UseTroubleshooting/nspection Service Points.)2. f buzzer of the MUT-,, sounds once when door lock actuator switch is operated (LOCK/UNLOCK),the ETACS-ECU input signal for that switch circuit system is normal.INSPECTION CHART FOR TROUBLE SYMPTOMS 75633:333;6Trouble symptom nspectionprocedureReferencepagePower windows The power windows cannot be operated by any of the powerwindow switches.1 42-26Driver's side power window cannot be operated by the powerwindow main switch.2 42-27Passenger's sidepower windowcannot be operatedby thepowerwindow main switch. (However, it can be operated by the powerwindow sub-switch.)3 42-28When the glass is raised, it then lowers automatically. 4 42-28The glass is not lowered when something is jammed in thewindow.5 42-28When the glass is fully raised, it then lowers automatically. 6 42-29Door lockingmechanismNone of the door lock functions operate. (Keyless entry systemdoes not operate also.)7 42-29Noneof thedoors lock or unlock whenthe driver's side insidedoorlocking knob is operated (including by means of the door key).(However, keyless entry system operates.)8 42-30Some doors do not lock or unlock. 9 42-30BODY - Door 75059INSPECTION PROCEDURE FOR TROUBLE SYMPTOMSInspection Procedure 4The power windows cannot be operated by any of thepower window switches1ProbabIe causeThe cause may be a malfunction of the power window relay, power window relaydrive circuit and of the ETACS-ECU.- Malfunction of power window relay- Malfunction of ETACS-ECU- Malfunction of wiring harness or connectorOKCheck trouble symptoms.NGCheck the harness wire between fusiblelink No.6 and power window relay, be-tween power window relay and junctionblock, and repair if necessary.OKCheck trouble symptoms.NGCheck the harness wire between powerwindow relay and ETACS-ECU, and re-pair if necessary.OKReplace the ETACS-ECU.OKMeasure at the ETACS-ECU connectorB-104.- Disconnect the connector andmeasure at the harness side.- Voltage between 8 and body earthOK= System voltageNGCheck the foIIowing connectors=B-104, B-101NGRepairOKMeasure at the junction block connectorB-89.- Disconnect the connector andmeasure at the harness side.- gnition switch: ON and OFF- Voltage between 1 and body earthOK= System voltage (ON)0 V (OFF)NGCheck the foIIowing connectors=B-66, B-103, B-101, B-89NGRepairCheck the power window relay continu-ity. (Refer to P.42-48.)NGRepIaceBODY - Door 7505:Inspection Procedure 5Driver's side power window cannot be operated by thepower window main switch1ProbabIe causeThe cause may be a malfunction of power window main switch, power windowmotor-ECU, or open circuit or short circuit in the communication line between powerwindow main switch and power window motor-ECU.- Malfunction of power window main switch- Malfunction of power window motor-ECU- Malfunction of wiring harness or connectorOKCheck trouble symptoms.NGCheck the harness wire between powerwindow main switch and power windowmotor-ECU, and repair if necessary.OKReplace the power window motor-ECU.OKReplace the power window main switch.OKCheck trouble symptoms.NGCheck the harness wire between junc-tion block and power window motor-ECU, and repair if necessary.OKCheck trouble symptoms.NGCheck the harness wire between junc-tion block and powerwindow mainswitch, between power window mainswitch and earth, and repair if neces-sary.OKReplace the power window main switch.OKMeasure at the power window mainswitch connector D-17*, D-05*1 and thepower window motor-ECU connectorD-04*, D-15*1.- Disconnect the connector andmeasure at the harness side.- Continuity between 3 or 1 (power window main switch side)and 2 (power window motor-ECUside)OK= ContinuityNGOKMeasure at the power window motor-ECU connector D-04*, D-15*1.- Disconnect the connector andmeasure at the harness side.- gnition switch: ON and OFF- Voltage between 1 and body earthOK= System voltage (ON)0 V (OFF)- Continuity between 3 and body earthOK= ContinuityNGCheck the foIIowing connectors=D-04*, D-15*1, B-66, B-89NGRepairMeasure at the power window mainswitch connector D-17*, D-05*1.- Disconnect the connector andmeasure at the harness side.- gnition switch: ON and OFF- Voltage between 3 or 1 and body earthOK= System voltage (ON)0 V (OFF)- Continuity between 5 or 3 and body earthOK= ContinuityNGCheck the foIIowing connectors=B-89, B-26, D-17*, D-05*1NGRepairCheck the foIIowing connectors=D-04*, D-17*, D-05*1, D-15*1NGRepair*: L.H. drive vehicles*1: R.H. drive vehiclesBODY - Door 7505;Inspection Procedure 6Passenger's side power window cannot be operated bythe power window main switch1 +However/ it can beoperated by the power window sub0switch1,ProbabIe causeThe cause may be open circuit or short circuit in the communication line betweenpower window main switch and passenger's side power window motor-ECU, or amalfunction of power window main switch.- Malfunction of wiring harness or connector- Malfunction of power window main switchOKReplace the power window main switch.OKCheck trouble symptoms.NGCheck the harness wire between con-nector B-26 and passenger's side powerwindow motor-ECU, and repair if neces-sary.OKCheck trouble symptoms.NGCheck the harness wire between powerwindow main switchand connectorB-16, and repair if necessary.OKCheck the foIIowing connectors=B-66, D-04*, D-15*1NGRepairMeasure at the connector B-26.- gnition switch: ON and OFF- Voltage between 31 and body earthOK= System voltage (ON)0 V (OFF)NGCheck the foIIowing connectors=B-26, D-17*, D-05*1NGRepair*: L.H. drive vehicles*1: R.H. drive vehiclesInspection Procedure 7When the gIass is raised/ it then Iowers automaticaIIy1 ProbabIe causef the sliding resistance is too large when the glass is being raised, it is judged thatsomething is jammed in the window, and the window is lowered by approximately150 mm.- ncorrect window glass adjustment- Glass slider is incorrectly installed or warpedOKReplace the power window motor-ECU.NGReplace the window regulator assembly.Check trouble symptoms.Check the power window drive circuit. (Refer to P.42-33.)Drive current: 5 r 1 ANGAdjust the window glass. (Refer to P.42-31.)Inspection Procedure 8The gIass is not Ioweredwhensomethingis jammedinthewindow1ProbabIe causeThe cause may be a malfunction of the revolution detection sensor in the powerwindow motor-ECU.- Malfunction of power window motor-ECUReplace the power window motor-ECU.BODY - Door 7505Rod position Terminal No. Rod operation1 2 3 4 6LOCK LOCK position oUNLOCK positionUNLOCK UNLOCK position oLOCK positionLOCKUNLOCKREAR DOOR LOCK ACTUATOR CHECK 7563395345