MITUTOYO - GAGE BLOCKS

GAGE BLOCKSGage Block - Series 516 T-2Gage Block Certificate and Serial Number T-3Rectangular Gage Block Sets - Series 516 - Inch T-4, 5Rectangular Gage Blocks - Series 516 - Inch (Individual) T-6, 7Rectangular Gage Block Sets - Series 516 - Metric T-8, 9Rectangular Gage Blocks - Series 516 - Metric (Individual) T-10~12Rectangular Gage Block Accessories - Series 516 T-13~16Square Gage Block Sets - Series 516 - Inch T-17Square Gage Blocks - Series 516 - Inch (Individual) T-18, 19Square Gage Block Sets - Series 516 - Metric T-20Square Gage Blocks - Series 516 - Metric (Individual) T-21, 22Square Gage Block Accessories - Inch/Metric - Series 516 T-23, 24Ceraston, Maintenance Kit for Gage Blocks - Series 516 T-25Optical Parallels - Series 157 T-26

4841 W. Chicago Ave. • Chicago, IL 60651 • Ph: 773.261.2182 • Fax: 773.261.2867 • jwdonchin@ameritech.net

Precision Measuring Equipment and Industrial Supplies since 1924.www.jwdonchin.com

Gage BlockSeries 516Mitutoyo offers a complete selection of gage blocksavailable in a choice of rectangular or square, metric orinch and steel or CERA (ceramic) types. Mitutoyo CERABlocks are some of the finest gage blocks available any-where in the world.

FeaturesCERA Blocks• Corrosion-resistant: The CERA Block is made from zir-

conium-based ceramic which will not corrode unlesssubjected to the most corrosive chemicals. Anti-corro-sion treatment is not required when handled normally(i.e. with fingers), resulting in simple maintenance andstorage.

• Abrasion resistant: CERA Blocks have 10 times theabrasion resistance of steel gage blocks.

Property/Material CERA Block Carbide Silicon nitride(ZrO2) Steel (WC-Co) (Si 3N4)

Hardness (HV) 1350 800 1650 1500

Thermal expansion 10±1 11.5±1 5 2coefficient (10-6/K)

Flexural strength 130 200 200 60(three-point bending)(kgf/mm2)

Fracture toughness 7 >20 12 6.5Kic (MN/N1.5)

Young’s modulus 2.1 2.1 6.3 2.9(x104 kgf/mm2)

Poisson’s ratio 0.3 0.3 0.2 0.3

Specific gravity 6.0 7.8 14.8 3.2

Thermal conductivity 0.007 0.13 0.19 0.04(cal/cm • sec°C)

The thermal expansion coefficient of CERA Gage Blocks is quite similar to that of steel.

• Dimensional stability: CERA Blocks are free fromdimensional change over time.

• Marking: The black characters, indicating the nominalsize, are inscribed by laser and are clearly visibleagainst the white surface of the block.

(Each block wasput under exactlythe same load andrubbed on a castiron plate.)

CERA blocks and steel blocks areeasily wrung together.

A Certificate of Accuracy traceable to theNational Institute of Standards and Technology(NIST) is furnished with each gage block set.

µ

GAGE BLOCKS

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ASME (American Society of Mechanical Engineers) Deviations and Tolerance on Length for Metric and Inch Gage BlocksCalibration Grade K Grade 00 Grade 0 Grade AS-1 Grade AS-2Limit Limit Limit Limit Limit

Deviations Deviations Deviations Deviations Deviationsof Length of Length of Length of Length of Length

at any Tolerance at any Tolerance at any Tolerance at any Tolerance at any ToleranceNominal Point From for the Point From for the Point From for the Point From for the Point From for theLength Range Nominal Variation In Nominal Variation In Nominal Variation In Nominal Variation In Nominal Variation In

Length Length Length Length Length Length Length Length Length LengthIn in mm ± te µm tv µm ± te µm tv µm ± te µm tv µm ± te µm tv µm ± te µm tv µm

ln ≤ 0.5 0.30 0.05 0.10 0.05 0.14 0.10 0.30 0.16 0.60 0.300.5 < ln ≤ 10 0.20 0.05 0.07 0.05 0.12 0.10 0.20 0.16 0.45 0.3010 < ln ≤ 25 0.30 0.05 0.07 0.05 0.14 0.10 0.30 0.16 0.60 0.3025 < ln ≤ 50 0.40 0.06 0.10 0.06 0.20 0.10 0.40 0.18 0.80 0.3050 < ln ≤ 75 0.50 0.06 0.12 0.07 0.25 0.12 0.50 0.18 1.00 0.35

75 < ln ≤ 100 0.60 0.07 0.15 0.07 0.30 0.12 0.60 0.20 1.20 0.35100 < ln ≤ 150 0.80 0.08 0.20 0.08 0.40 0.14 0.80 0.20 1.60 0.40150 < ln ≤ 200 1.00 0.09 0.25 0.09 0.50 0.16 1.00 0.25 2.00 0.40

200 < ln ≤ 250 1.20 0.10 0.30 0.10 0.60 0.16 1.20 0.25 2.40 0.45250 < ln ≤ 300 1.40 0.10 0.35 0.10 0.70 0.18 1.40 0.25 2.80 0.50300 < ln ≤ 400 1.80 0.12 0.45 0.12 0.90 0.20 1.60 0.30 3.60 0.50

400 < ln ≤ 500 2.20 0.14 0.50 0.14 1.10 0.25 2.20 0.35 4.40 0.60500 < ln ≤ 600 2.60 0.16 0.65 0.16 1.30 0.25 2.60 0.40 5.00 0.70600 < ln ≤ 700 3.00 0.18 0.75 0.18 1.50 0.30 3.00 0.45 6.00 0.70

700 < ln ≤ 800 3.40 0.20 0.85 0.20 1.70 0.30 3.40 0.50 6.50 0.80800 < ln ≤ 900 3.80 0.20 0.95 0.20 1.90 0.35 3.80 0.50 7.50 0.90900 < ln ≤ 1000 4.20 0.25 1.00 0.25 2.00 0.40 4.20 0.60 8.00 1.00

Gage BlocksCertificate and Serial Number

It is an absolute necessity that each gage block car-ries its own Serial Number for calibration purposes,and, to determine the actual size to the closest mil-lionth of an inch. Please note all MITUTOYO Blocksare serialized regardless of the grade classification.A Certificate of Accuracy, traceable to the NIST, isfurnished with each MITUTOYO gage block set andindividual block.

L=Gage Length

Rectangular BlockGage Size Face Width (A) Face Depth (B)Up to .2" 1.181" .355"Over .2" up to 40" 1.378" .355"Up to 10mm 30mm 9mmOver 10mm up to 1000mm 35mm 9mm

Square BlockGage Size Face Width (C) Face Depth (D)Inch (up to 40") .95" .95"Metric (up to 1000mm) 24.1mm 24.1mm

GAGE BLOCKS

T-3

Calibration Grade K Grade 00 Grade 0 Grade AS-1 Grade AS-2Limit Limit Limit Limit Limit

Deviations Deviations Deviations Deviations Deviationsof Length of Length of Length of Length of Length

at any Tolerance at any Tolerance at any Tolerance at any Tolerance at any ToleranceNominal Point From for the Point From for the Point From for the Point From for the Point From for theLength Range Nominal Variation In Nominal Variation In Nominal Variation In Nominal Variation In Nominal Variation In

Length Length Length Length Length Length Length Length Length LengthIn in inches ± te µin. tv µin. ± te µin. tv µin. ± te µin. tv µin. ± te µin. tv µin. ± te µin. tv µin.

ln ≤ 0.05 12 2 4 2 6 4 12 6 24 120.05 < ln ≤ 0.4 10 2 3 2 5 4 8 6 18 120.45 < ln ≤ 1 12 2 3 2 6 4 12 6 24 121 < ln ≤ 2 16 2 4 2 8 4 16 6 32 12

2 < ln ≤ 3 20 2 5 3 10 4 20 6 40 143 < ln ≤ 4 24 3 6 3 12 5 24 8 48 144 < ln ≤ 5 32 3 8 3 16 5 32 8 64 16

5 < ln ≤ 6 32 3 8 3 16 5 32 8 64 166 < ln ≤ 7 40 4 10 4 20 6 40 10 80 167 < ln ≤ 8 40 4 10 4 20 6 40 10 80 16

8 < ln ≤ 10 48 4 12 4 24 6 48 10 104 1810 < ln ≤ 12 56 4 14 4 28 7 56 10 112 2012 < ln ≤ 16 72 5 18 5 36 8 72 12 144 20

16 < ln ≤ 20 88 6 20 6 44 10 88 14 176 2420 < ln ≤ 24 104 6 25 6 52 10 104 16 200 2824 < ln ≤ 28 120 7 30 7 60 12 120 18 240 28

28 < ln ≤ 32 136 8 34 8 68 12 136 20 260 3232 < ln ≤ 36 152 8 38 8 76 14 152 20 300 3636 < ln ≤ 40 160 10 40 10 80 16 168 24 320 40

NOTE: Grade K is direct measurement by interferometer.

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Rectangular Gage Block SetsSeries 516 – Inch

InchOrder No.

Blocks Per Set Blocks Included in Set Grade Steel CERAK 516-549-56 516-557-569 pc. .1001–.1009" Step of .0001"00 516-901-26 516-301-26

8149 pcs. .101–.149" Step of .001"

0 516-902-26 516-302-2619 pcs. .05–.95" Step of .05"AS-1 516-903-26 516-303-264 pcs. 1–4" Step of 1"AS-2 516-904-26 516-304-26

1 pc. .10005" K 516-550-56 516-558-569 pcs. .1001–.1009" Step of .0001" 00 516-913-26 516-313-26

35 9 pcs. .101–.109" Step of .001" 0 516-914-26 516-314-2610 pcs. .10–.19" Step of .01" AS-1 516-915-26 516-315-266 pcs. .20, .30, .50, 1.0, 2.0, and 4.0" AS-2 516-916-26 516-316-26

K 516-551-56 —1 pcs. .02005"00 516-917-26 —

289 pcs. .0201–.0209" Step of .0001"

0 516-918-26 —9 pcs. .021–.029" Step of .001"AS-1 516-919-26 —9 pcs. .010–.090" Step of .010"AS-2 516-920-26 —

516-902-2681 pcs. Grade 2 Set

516-302-2681 Piece CERA/Steel Combo set with 2",3", & 4" steel blocks.

CERA BlockSteel Block

CERA/Steel Combination SetsInchBlocks Per Set Blocks Included in Set Grade Order No. Remarks

9 pc. .1001–.1009" Step of .0001"

81 49 pcs. .101–.149" Step of .001" 0 516-302-27 2", 3" and 4" Steel19 pcs. .05–.95" Step of .05"4 pcs. 1–4" Step of 1"1 pc .10005"9 pcs. .1001-.1009" Step of .0001"

35 9 pcs. .101-.109" Step of .001" 0 516-314-27 2" and 4" Steel10 pcs. .10-.19" Step of .01"6 pcs. .20, .30, .50, 1.0, 2.0, and 4.0"

GAGE BLOCKS

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Rectangular Gage Block SetsSeries 516 – Inch

Thin Block Set: SteelBlocks per set Blocks included in set Grade Order No.

10 .005-.050" Step of .005" 0 516-926-26AS-1 516-927-26

Long Block Set: Steel, CeraOrder No.

Blocks per set Blocks included in set Grade Steel CERA1, 2, 3, 4, 5, 6, 7, 8" 0 516-126-26

8 5, 6, 7, 8, 10, 12, 16, 20" 0 516-712-26 516-742-26AS-1 516-713-26 516-743-26

Set for Micrometer Inspection: Steel, CERAOrder No.

Blocks per set Blocks included in set Grade Steel CERAK 516-554-56 516-561-56.0625, .100, .125, .200,00 516-929-26 516-333-26

9.250, .300, .500, 1, 2"

0 516-930-26 516-334-261 pc. Optical parallelAS-1 516-931-26 516-335-26

.0625, .100, .125, .200, K — 516-563-26

.0625, .100, .125, .200, 00 — 516-329-269 .250, .300, .500, 1, 2" 0 516-934-26 516-330-26

AS-1 516-935-26 516-331-26.105, .210, .315, .420, 00 516-921-26 516-321-26

10 .500, .605, .710, .815" 0 516-922-26 516-322-261 pc. Optical parallel AS-1 516-923-26 516-323-26

Wear Block Sets: Tungsten Carbide, CERAOrder No.

Blocks per set Size Grade Carbide CERA

2 pcs. .05" 0 516-809-26 516-836-26

2 AS-1 516-808-26 516-837-26

2 pcs. .10" 0 516-805-26 516-834-26AS-1 516-804-26 516-835-26

516-926-2610 Pc.Grade 2 Set

516-935-269 Pc.Grade 3 Set

516-322-2610 Pc.Cera Type

GAGE BLOCKS

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Rectangular Gage BlocksSeries 516 – Inch

INDIVIDUAL

Size 5"~20"

NOTE: To select the grade of Individual Gage Blocks add the following suffixes to the block's order no.Grade K 00 0 AS-1 AS-2-516 -521 -531 -541 -551Example: 611105-516 .050" Gage Block in Grade K

Order No.Size (Inch) Steel CERA.004 611304.005 611305.006 611306.007 611307.008 611308.009 611309.010 611310.011 611311.012 611312.013 611313.014 611314.015 611315.016 611316.017 611317.018 611318.019 611319.020 611320.02005 611240.0201 611231.0202 611232.0203 611233.0204 611234.0205 611235.0206 611236.0207 611237.0208 611238.0209 611239.021 611321.022 611322.023 611323.024 611324.025 611325.026 611326.027 611327.028 611328.029 611329.030 611330.031 611331.03125 (1/32) 611101 613103

Order No.Size (Inch) Steel CERA.032 611332.033 611333.034 611334.035 611335.036 611336.037 611337.038 611338.039 611339.040 611340.041 611341.042 611342.043 611343.044 611344.045 611345.046 611346.046875 (3/64) 611102 613104.047 611347.048 611348.049 611349.050 611105 613105.060 611106 613106.0625 (1/16) 611303 613303.070 611107 613107.078125 (5/64) 611103 613100.080 611108 613108.090 611109 613109.09375 (3/32) 611104 613101.100 611191 613191.100025 611111 613110.10005 611135 613135.100075 611112 613111.1001 611121 613121.1002 611122 613122.1003 611123 613123.1004 611124 613124.1005 611125 613125.1006 611126 613126.1007 611127 613127.1008 611128 613128

Order No.Size (Inch) Steel CERA.1009 611129 613129.109375 (7/64) 611110 613102.101 611141 613141.102 611142 613142.103 611143 613143.104 611144 613144.105 611145 613145.106 611146 613146.107 611147 613147.108 611148 613148.109 611149 613149.110 611150 613150.111 611151 613151.112 611152 613152.113 611153 613153.114 611154 613154.115 611155 613155.116 611156 613156.117 611157 613157.118 611158 613158.119 611159 613159.120 611160 613160.121 611161 613161.122 611162 613162.123 611163 613163.124 611164 613164.125 611165 613165.126 611166 613166.127 611167 613167.128 611168 613168.129 611169 613169

GAGE BLOCKS

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Order No.Size (Inch) Steel CERA.130 611170 613170.131 611171 613171.132 611172 613172.133 611173 613173.134 611174 613174.135 611175 613175.136 611176 613176.137 611177 613177.138 611178 613178.139 611179 613179.140 611180 613180.141 611181 613181.142 611182 613182.143 611183 613183.144 611184 613184.145 611185 613185.146 611186 613186.147 611187 613187.148 611188 613188.149 611189 613189.15 611115 613115.16 611116 613116.17 611117 613117.18 611118 613118.19 611119 613119.20 611192 613192.21 611221.25 611212 613212.30 611193 613193.35 611213 613213.375 (3/8) 611113 613112.40 611194 613194.45 611214 613214.50 611195 613195.55 611215 613215.60 611196 613196.65 611216 613216.70 611197 613197.75 611217 613217.80 611198 613198.85 611218 613218.90 611199 613199.95 611219 6132191.0 611201 6132012.0 611202 6132023.0 611203 6132034.0 611204 6132045.0 6112056.0 6112067.0 6112078.0 61120810.0 61122212.0 61122316.0 61122420.0 611225

Individual Wear Gage BlocksSize (Inch) Carbide CERA.05 612105 613105.1 612191 613191

Size .004"~.25"

Size .3"~.4"

Size .45"~4"

01.

378

–.01

2

GAGE BLOCKS

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Rectangular Gage Block SetsSeries 516 – Metric

2mm Base Sets: SteelBlocks per Set Blocks Included in Set Grade Order No.

1 pc. 2.0005mm K 516-532-569 pcs. 2.001–2.009mm Step of 0.001mm 00 516-513-26

112 49 pcs. 2.01–2.49mm Step of 0.01mm 0 516-514-2649 pcs. 0.5–24.5mm Step of 0.5mm AS-1 516-515-264 pcs. 25–100mm Step of 25mm AS-2 516-516-26

1 pc. 2.0005mm K 516-534-569 pcs. 2.001–2.009mm Step of 0.001mm 00 516-517-26

88 49 pcs. 2.01–2.49mm Step of 0.01mm 0 516-518-2619 pcs. 0.5–9.5mm Step of 0.5mm AS-1 516-519-2610 pcs. 10–100mm Step of 10mm AS-2 516-520-26

1 pcs. 2.0059 pcs. 2.001–2.009mm Step of 0.001mm

K 516-538-56

47 9 pcs. 2.01–2.09mm Step of 0.01mm00 516-521-26

9 pcs. 2.1–2.9mm Step of 0.1mm 0 516-522-26

9 pcs. 1–9mm Step of 1mm AS-1 516-523-2610 pcs. 10–100mm Step of 10mm AS-2 516-524-26

Metric1mm Base Sets

Order No.Blocks per Set Blocks Included in Set Grade Steel CERA

1 pc. 1.0005mm K 516-531-56 516-541-569 pcs. 1.001–1.009mm Step of 0.001mm 00 516-937-26 516-337-26

112 49 pcs. 1.01–1.49mm Step of 0.01mm 0 516-938-26 516-338-2649 pcs. 0.5–24.5mm Step of 0.5mm AS-1 516-939-26 516-339-264 pcs. 25–100mm Step of 25mm AS-2 516-940-26 516-340-26

K 516-533-56 516-542-561 pc. 1.005mm 00 516-941-26 516-341-26

103 49 pcs. 1.01–1.49mm Step of 0.01mm 0 516-942-26 516-342-2649 pcs. 0.5–24.5mm Step of 0.5mm AS-1 516-943-26 516-343-264 pcs. 25–100mm Step of 25mm AS-2 516-944-26 516-344-26

K 516-535-56 516-543-569 pcs. 1.001–1.009mm Step of 0.001mm 00 516-945-26 516-345-26

87 49 pcs. 1.01–1.49mm Step of 0.01mm 0 516-946-26 516-346-2619 pcs. 0.5–9.5mm Step of 0.5mm AS-1 516-947-26 516-347-2610 pcs. 10–100mm Step of 10mm AS-2 516-948-26 516-348-261 pc. 0.5mm9 pcs. 1.001–1.009mm Step of 0.001mm

K 516-536-56 516-544-56

56 9 pcs. 1.01–1.09mm Step of 0.01mm00 516-953-26 516-353-26

9 pcs. 1.1–1.9mm Step of 0.1mm 0 516-954-26 516-354-26

24 pcs. 1–24mm Step of 1mm AS-1 516-955-26 516-355-264 pcs. 25–100mm Step of 25mm AS-2 516-956-26 516-356-261 pc. 1.005mm K 516-537-56 516-545-569 pcs. 1.01–1.09mm Step of 0.01mm 00 516-957-26 516-357-26

47 9 pcs. 1–1.9mm Step of 0.1mm 0 516-958-26 516-358-2624 pcs. 1–24mm Step of 1mm AS-1 516-959-26 516-359-264 pcs. 25–100mm Step of 25mm AS-2 516-960-26 516-360-26

516-519-2688 pcs.Grade 2 Set

GAGE BLOCKS

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Rectangular Gage Block SetsSeries 516 – Metric

516-703-26516-831-268 pcs. Long Block SetWear Block Set CERA Block

Set for Micrometer Inspection: Steel, CERAMetric

Order No.Blocks per Set Blocks Included in Set Grade Steel CERA

10 1.00, 1.25, 1.50, 2, 3, 5, 10, 15, 20, 25mm 0 516-103-26 516-152-26AS-1 516-101-26 516-153-26

K — 516-547-56

8 25, 50, 75, 100, 125, 150, 175, 200mm00 — 516-164-260 516-115-26 516-165-26

AS-1 516-116-26 516-166-26

Long Block Set: Steel, CERAOrder No.

Blocks per Set Blocks Included in Set Grade Steel CERAK 516-540-56 516-546-5600 516-701-26 516-731-26

8 125, 150, 175, 200, 250, 300, 400, 500mm 0 516-702-26 516-732-26AS-1 516-703-26 516-733-26

Wear Block Set: Tungsten Carbide, CERAOrder No.

Blocks per Set Size Grade Carbide CERA

2 2 pcs. 1mm 0 516-807-26 516-832-26AS-1 516-806-26 516-833-26

2 2 pcs. 2mm 0 516-803-26 516-830-26AS-1 516-802-26 516-831-26

GAGE BLOCKS

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Rectangular Gage BlocksSeries 516 – Metric

Size (mm) Steel CERA0.10 6118210.11 6118600.12 6118610.13 6118620.14 6118630.15 6118220.16 6118640.17 6118650.18 6118660.19 6118670.20 6118230.21 6118680.22 6118690.23 6118700.24 6118710.25 6118240.26 6118720.27 6118730.28 6118740.29 6118750.30 6118250.31 6118760.32 6118770.33 6118780.34 6118790.35 6118260.36 6118800.37 6118810.38 6118820.39 6118830.40 6118270.41 6118840.42 6118850.43 6118860.44 6118870.45 611828

Size (mm) Steel CERA0.46 6118880.47 6118890.48 6118900.49 6118910.50 611506 6135060.51 6118920.52 6118930.53 6118940.54 6118950.55 6118960.56 6118970.57 6118980.58 6118990.59 6119000.60 6119010.61 6119020.62 6119030.63 6119040.64 6119050.65 6119060.66 6119070.67 6119080.68 6119090.69 6119100.70 6119110.71 6119120.72 6119130.73 6119140.74 6119150.75 6119160.76 6119170.77 6119180.78 6119190.79 6119200.80 6119210.81 611922

Size (mm) Steel CERA0.82 6119230.83 6119240.84 6119250.85 6119260.86 6119270.87 6119280.88 6119290.89 6119300.90 6119310.91 6119320.92 6119330.93 6119340.94 6119350.95 6119360.96 6119370.97 6119380.98 6119390.99 6119400.991 611551 6135510.992 611552 6135520.993 611553 6135530.994 611554 6135540.995 611555 6135550.996 611556 6135560.997 611557 6135570.998 611558 6135580.999 611559 6135591.0 611611 6136111.0005 611520 6135201.001 611521 6135211.002 611522 6135221.003 611523 6135231.004 611524 6135241.005 611525 6135251.006 611526 6135261.007 611527 613527

Individual

NOTE: To select the grade of Individual Gage Blocks add the following suffixes to the block's order no.Grade K 00 0 AS-1 AS-2-516 -521 -531 -541 -551

Example: 611506-516 0.50mm Gage Block in Grade K

Size 0.5mm~5.5mm

GAGE BLOCKS

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Rectangular Gage BlocksSeries 516 – Metric

Size (mm) Steel CERA1.008 611528 6135281.009 611529 6135291.01 611561 6135611.02 611562 6135621.03 611563 6135631.04 611564 6135641.05 611565 6135651.06 611566 6135661.07 611567 6135671.08 611568 6135681.09 611569 6135691.10 611570 6135701.11 611571 6135711.12 611572 6135721.13 611573 6135731.14 611574 6135741.15 611575 6135751.16 611576 6135761.17 611577 6135771.18 611578 6135781.19 611579 6135791.20 611580 6135801.21 611581 6135811.22 611582 6135821.23 611583 6135831.24 611584 6135841.25 611585 6135851.26 611586 6135861.27 611587 6135871.28 611588 6135881.29 611589 6135891.30 611590 6135901.31 611591 6135911.32 611592 6135921.33 611593 6135931.34 611594 6135941.35 611595 6135951.36 611596 6135961.37 611597 6135971.38 611598 6135981.39 611599 6135991.40 611600 6136001.41 611601 6136011.42 611602 6136021.43 611603 6136031.44 611604 6136041.45 611605 6136051.46 611606 6136061.47 611607 6136071.48 611608 613608

Size (mm) Steel CERA1.49 611609 6136091.50 611641 6136411.60 611516 6135161.70 611517 6135171.80 611518 6135181.90 611519 6135192.00 611612 6136122.0005 6116902.001 6116912.002 6116922.003 6116932.004 6116942.005 6116952.006 6116962.007 6116972.008 6116982.009 6116992.01 6117012.02 6117022.03 6117032.04 6117042.05 6117052.06 6117062.07 6117072.08 6117082.09 6117092.10 6117102.11 6117112.12 6117122.13 6117132.14 6117142.15 6117152.16 6117162.17 6117172.18 6117182.19 6117192.20 6117202.21 6117212.22 6117222.23 6117232.24 6117242.25 6117252.26 6117262.27 6117272.28 6117282.29 6117292.30 6117302.31 6117312.32 6117322.33 611733

Size (mm) Steel CERA2.34 6117342.35 6117352.36 6117362.37 6117372.38 6117382.39 6117392.40 6117402.41 6117412.42 6117422.43 6117432.44 6117442.45 6117452.46 6117462.47 6117472.48 6117482.49 6117492.5 611642 6136422.6 6117502.7 6117512.8 6117522.9 6117533.0 611613 6136133.5 611643 6136434.0 611614 6136144.5 611644 6136445.0 611615 6136155.1 611850 6138505.5 611645 6136456.0 611616 6136166.5 611646 6136467.0 611617 6136177.5 611647 6136477.7 611851 6138518.0 611618 6136188.5 611648 6136489.0 611619 6136199.5 611649 61364910.0 611671 613671

Individual

Size 6mm~10mm

GAGE BLOCKS

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Rectangular Gage BlocksSeries 516 – Metric

Individual

Size (mm) Steel CERA10.3 611852 61385210.5 611650 61365011.0 611621 61362111.5 611651 61365112.0 611622 61362212.5 611652 61365212.9 611853 61385213.0 611623 61362313.5 611653 61365314.0 611624 61362414.5 611654 61365415.0 611625 61362515.5 611655 61365516.0 611626 61362616.5 611656 61365617.0 611627 61362717.5 611657 61365717.6 611854 61385418.0 611628 61362818.5 611658 61365819.0 611629 61362919.5 611659 61365920.0 611672 61367220.2 611855 61385520.5 611660 61366021.0 611631 61363121.5 611661 61366122.0 611632 61363222.5 611662 61366222.8 611856 61385623.0 611633 61363323.5 611663 61366324.0 611634 61363424.5 611664 61366425.0 611635 613635

Size (mm) Steel CERA25.25 611754 61375430 611673 61367335 611755 61375540 611674 61367445 611756 61375650 611675 61367560 611676 61367670 611677 61367775 611801 61380180 611678 61367890 611679 613679100 611681 613681125 611802 613802150 611803 613803175 611804 613804200 611682 613682250 611805 613805300 611683 613683400 611684 613684500 611685 613685600 611840700 611841750 611842800 611843900 6118441000 611845

Individual Wear Gage BlocksSize (mm) Carbide CERA

1 612611 6136112 612612 613612

SPECIAL SIZE ORDERAny size from0.10mm Thru 1000mm.(CERA Block is 0.50mm thru500mm)SPECIFY:• Size• Steel or CERA• Grade

Size 10.3mm~100mm

Size 125mm~1000mm

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NOTE: To select the grade of Individual Gage Blocks add the following suffixes to the block's order no.Grade K 00 0 AS-1 AS-2-516 -521 -531 -541 -551

Example: 611635-516 0.25mm Gage Block in Grade K

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Rectangular Gage Block AccessoriesSeries 516

SpecificationsAssortment of Accessories

Inch Set Order No. Metric Set Order No. Accessory (s)Part No. Accessories 516-603 516-604 516-601 516-602 included in a set619102 Holder 2.24" • 1 pc.619103 Holder 4" • • 1 pc.619104 Holder 6" • • 1 pc.619105 Holder 10" • • 1 pc619002 Holder 60mm • 1 pc619003 Holder 100mm • • 1 pc.619004 Holder 160mm • • 1 pc.619005 Holder 250mm • • 1 pc.619109 Holder Base 1.375" • • 1 pc.619009 Holder Base 35mm • • 1 pc.619110 Half round jaw .100" • • 2 pcs.619010 Half round jaw 2mm • • 2 pcs.619111 Half round jaw .200" • • 2 pcs.619011 Half round jaw 5mm • • 2 pcs.619112 Half round jaw .250" • • 2 pcs.619012 Half round jaw 8mm • • 2 pcs.619113 Half round jaw .500" • 2 pcs.619013 Half round jaw 12mm • 2 pcs.619114 Half round jaw .750" • 2 pcs.619014 Half round jaw 20mm • 2 pcs.619118 Plain jaw 6" • 2 pcs.619018 Plain jaw 160mm • 2 pcs.619019 Scriber point • • • • 1 pc.619020 Center point • • • • 1 pc.619021 Tram point • • 2 pcs.619122 Triangular straightness edge 4" • • 1 pc.619022 Triangular straightness edge 100mm • • 1 pc.619123 Triangular straight edge 6" • 1 pc.619023 Triangular straight edge 160mm • 1 pc.

Total Qty. in set 14 pcs. 22 pcs. 22 pcs. 14 pcs.

516-604

To expand the variety of Rectangular Gage Block applications, Mitutoyo offers the Gage Block Accessories Set. Byassembling the items in the set, your Gage Blocks are easily and quickly changed into a precision measuring system.

Inch & Metric

GAGE BLOCKS

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Rectangular Gage Block AccessoriesSeries 516 – Inch & Metric

Order No. A B C D Type619010 2 ± 0.0005mm 6mm 40mm 8mm I619011 5 ± 0.0005mm 6mm 50mm 8mm I619012 8 ± 0.0005mm 12mm 60mm 8mm I619013 12 ± 0.0005mm 25mm 75mm 13mm II619014 20 ± 0.0005mm 25mm 125mm 20.5mm II619110 .1" ± .000028" .24" 1.57" .31" I619111 .2" ± .000028" .24" 1.97" .31" I619112 .25" ± .000028" .47" 2.36" .31" I619113 .5" ± .000028" .98" 2.95" .51" II619114 .75" ± .000028" .98" 4.92" .81" II

SpecificationsOrder No. L1 L2 B B1 B2 Type619102 4.65~7.01" 4.13" .59~2.40" — — I619002 118~178mm 105mm 15~61mm — — I619103 6.89~10.94" 5.91" .16~4.17" — — I619003 175~278mm 150mm 4~106mm — — I619104 9.21~13.27" 8.27" 2.44~6.50" .39~4.45" — II619004 234~337mm 210mm 62~165mm 10~113mm — II619105 12.80~16.85" 11.81" 6.02~10.08" .43~4.53" 236~6.42" II619005 325~428mm 300mm 153~256mm 11~115mm 60~163mm II

Half round jaw

HolderType I

Unit: (mm)

Type II

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L1

L

A

Holder base

Order No. A619009 35 ± 0.005mm619109 1.375" ± .0002"

Triangular straight edge

Order No. L L1 A619022 100mm 160mm 16mm619023 160mm 220mm 20mm619122 4" 6.36" .63"619123 6" 8.36" .79"

Plain jaw

Order No. L619018 160mm619118 6"

Tram pointOrder No. 619021

Center pointOrder No. 619020

Scriber pointOrder No. 619019

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Rectangular Gage Block AccessoriesSeries 516 – Inch & Metric

For Gage Blocks over 125mm or 5" These Gage Block Accessories are specially designedfor the long gage blocks over 125mm or 5" which havetwo holes on the body for coupling.

Assortment of Accessories for No. 516-605Order No. Accessories Qty. in set619031 Holder A 1619032 Holder B 1619033 Holder C 1619034 Holder D 1619035 Holder E 1619036 Adaptor 3619009 Holder base (35mm) 1619013 Half round jaw 2619018 Plain jaw 2619019 Scriber point 1

516-605

Holder A No. 619031• For coupling two long gage blocks

Holder B and C

• For coupling two long gage blocks together with other gage blocks up to 1.4" (35mm) (holder C: 5.6"(140mm).

• For attaching the jaws with two adaptors.

Order No. l L619032 Holder B 3.2" (80mm) max. 4.96" (126mm)619033 Holder C 7.6" (190mm) max. 9.29" (236mm)

Holder D No. 619034• For attaching to the holder base

Holder E No. 619035• For attaching to the holder base together with other

gage blocks up to 125mm or 5"• For attaching a jaw with one adaptor.l = 1.77~6.10" (45~155)

GAGE BLOCKS

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Square Gage Block SetsSeries 516 – Inch

InchOrder No.

Blocks per Set Blocks Included in Set Grade Steel CERA1 pc. .050" 00 516-401-26 516-201-2610 pcs. .1000–.1009" Step of .0001" 0 516-402-26 516-202-2681 49 pcs. .101–.149" Step of .001"

AS-1 516-403-26 516-203-2617 pcs. .15–.95" Step of .05"AS-2 516-404-26 516-204-264 pcs. 1–4" Step of 1"

1 pc. .050"10 pcs. .1000–.1009" Step of .0001" 00 516-421-26 516-221-26

36 9 pcs. .101–.109" Step of .001" 0 516-422-26 516-222-269 pcs. .11–.19" Step of .01" AS-1 516-423-26 516-223-264 pcs. .2–.5" Step of .1"

AS-2 516-424-26 516-224-263 pcs. 1, 2, and 4"1 pc. .02005" 00 516-417-26 —

28 9 pcs. .0201–.0209" Step of .0001" 0 516-418-26 —9 pcs. .021–.029" Step of .001" AS-1 516-419-26 —9 pcs. .010–.090" Step of .01" AS-2 516-420-26 —

Long Block SetOrder No.

Blocks per Set Blocks Included in Set Grade Steel CERA

8 5, 6, 7, 8, 10, 12, 16, 20" 0 516-762-26 —AS-1 516-763-26 —

Wear Block Set: Tungsten Carbide, CeramicOrder No.

Blocks per Set Size Grade Carbide CERA

2 2 pcs. .05" 0 516-824-26 516-846-26AS-1 516-825-26 516-847-26

2 2 pcs. .10" 0 516-826-26 516-844-26AS-1 516-827-26 516-845-26

516-424-2636 pcs. Grade 3 Set

516-222-2636 pcs. Grade 2 Set

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Square Gage BlocksSeries 516 – Inch

Size (Inch) Steel CERA.010 614310.020 614320.02005 614240.0201 614231.0202 614232.0203 614233.0204 614234.0205 614235.0206 614236.0207 614237.0208 614238.0209 614239.021 614321.022 614322.023 614323.024 614324.025 614325.026 614326.027 614327.028 614328.029 614329.030 614330.03125 (1/32) 614301.040 614340.046875 (3/64) 614302.050 614105 616105.060 614106.0625 614303 616303.070 614107.078125 (5/64) 614304.080 614108.090 614109.09375 (3/32) 614305.1000 614191 616191.109375 (7/64) 614306.100025 614307.10005 614135 616135.100075 614308.1001 614121 616121.1002 614122 616122

Size (Inch) Steel CERA.1003 614123 616123.1004 614124 616124.1005 614125 616125.1006 614126 616126.1007 614127 616127.1008 614128 616128.1009 614129 616129.101 614141 616141.102 614142 616142.103 614143 616143.104 614144 616144.105 614145 616145.106 614146 616146.107 614147 616147.108 614148 616148.109 614149 616149.110 614150 616150.111 614151 616151.112 614152 616152.113 614153 616153.114 614154 616154.115 614155 616155.116 614156 616156.117 614157 616157.118 614158 616158.119 614159 616159

Size (Inch) Steel CERA.120 614160 616160.121 614161 616161.122 614162 616162.123 614163 616163.124 614164 616164.125 614165 616165.126 614166 616166.127 614167 616167.128 614168 616168.129 614169 616169.130 614170 616170.131 614171 616171.132 614172 616172.133 614173 616173.134 614174 616174.135 614175 616175.136 614176 616176.137 614177 616177.138 614178 616178.139 614179 616179.140 614180 616180.141 614181 616181.142 614182 616182.143 614183 616183.144 614184 616184.145 614185 616185

Individual

Nominal size .100"~.450"

Nominal size .010"~.090"

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NOTE: To select the grade of Individual Gage Blocks add the following suffixes to the block's order no.00 0 AS-1 AS-2-521 -531 -541 -551

Example: 614105-521 0.50mm Gage Block in Grade 00

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Square Gage BlocksSeries 516 – Inch

Individual

Size (Inch) Steel CERA.146 614186 616186.147 614187 616187.148 614188 616188.149 614189 616189.15 614115 616115.16 614116 616116.17 614117 616117.18 614118 616118.19 614119 616119.20 614192 616192.25 614212 616212.30 614193 616193.35 614213 616213.375 (3/8) 614309.40 614194 616194.45 614214 616214.50 614195 616195.55 614215 616215.60 614196 616196.65 614216 616216.70 614197 616197.75 614217 616217.80 614198 616198.85 614218 616218.90 614199 616199.95 614219 6162191.0 614201 6162012.0 614202 6162023.0 614203 6162034.0 614204 616204

Size (Inch) Steel CERA5.0 6142056.0 6142067.0 6142078.0 61420810 61422212 61422316 61422420 614225

SPECIAL SIZE ORDERAny size from .01" thru 20" (CERABlock is .05" thru 4").Specify:• Size• Steel or CERA• Grade

5 IN

Nominal size .500"~4"

Nominal size 5"~20"

Individual Wear Gage BlocksSize (Inch) Carbide.050 615105.100 615191

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Square Gage Block SetsSeries 516 – Metric

SpecificationsSquare Gage Block SetsMetric

Order No.Blocks per Set Blocks Included in Set Grade Steel

1 pc. 1.0005mm 00 516-437-269 pcs. 1.001–1.009mm Step of 0.001mm112 49 pcs. 1.01–1.49mm Step of 0.01mm 0 516-438-26

49 pcs. 0.5–24.5mm Step of 0.5mmAS-1 516-439-264 pcs. 25–100mm Step of 25mm

1 pc. 1.005mm 00 516-449-2649 pcs. 1.01–1.49mm Step of 0.01mm76 19 pcs. 0.5–9.5mm Step of 0.5mm 0 516-450-26

4 pcs. 10–40mm Step of 10mmAS-1 516-451-263 pcs. 25–100mm Step of 25mm

1 pc. 1.005mm 00 516-457-269 pcs. 1.01–1.09mm Step of 0.01mm47 9 pcs. 1.1–1.9mm Step of 0.1mm 0 516-458-26

24 pcs. 1–24mm Step of 1mmAS-1 516-459-264 pcs. 25–100mm Step of 25mm

Wear Block Sets: Tungsten CarbideBlocks per Set Size Grade Order No.

2 2 pcs. 1mm 0 516-820-26AS-1 516-821-26

2 2 pcs. 2mm 0 516-822-26AS-1 516-823-26

516-450-26 76 pcs. Grade 2 Set.

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Square Gage BlocksSeries 516 – Metric

MetricSize (mm) Steel0.500 6145061.000 6146111.0005 6145201.001 6145211.002 6145221.003 6145231.004 6145241.005 6145251.006 6145261.007 6145271.008 6145281.009 6145291.01 6145611.02 6145621.03 6145631.04 6145641.05 6145651.06 6145661.07 6145671.08 6145681.09 6145691.10 6145701.11 6145711.12 6145721.13 6145731.14 6145741.15 6145751.16 6145761.17 6145771.18 6145781.19 6145791.20 6145801.21 6145811.22 6145821.23 6145831.24 6145841.25 614585

Size (mm) Steel1.26 6145861.27 6145871.28 6145881.29 6145891.30 6145901.31 6145911.32 6145921.33 6145931.34 6145941.35 6145951.36 6145961.37 6145971.38 6134981.39 6145991.40 6146001.41 6146011.42 6146021.43 6146031.44 6146041.45 6146051.46 6146061.47 6146071.48 614608

Size (mm) Steel1.49 6146091.50 6146411.60 6145161.7 6145171.8 6145181.9 6145192.0 6146122.5 6146423.0 6146133.5 6146434.0 6146144.5 6146445.0 6146155.5 6146456.0 6146166.5 6146467.0 6146177.5 6146478.0 6146188.5 6146489.0 6146199.5 61464910.0 614671

Individual

3.0

Nominal size 0.5~3mm

Nominal size 4~12mm

GAGE BLOCKS

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NOTE: To select the grade of Individual Gage Blocks add the following suffixes to the block's order no.00 0 AS-1 AS-2-521 -531 -541 -551

Example: 614611-521 1mm Gage Block in Grade 00

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Square Gage BlocksSeries 516 – Metric

Size (mm) Steel10.5 61465011.0 61462111.5 61465112.0 61462212.5 61465213.0 61462313.5 61465314.0 61462414.5 61465415.0 61462515.5 61465516.0 61462616.5 61465617.0 61462717.5 61465718.0 61462818.5 61465819.0 61462919.5 61465920.0 61467220.5 61466021.0 61463121.5 61466122.0 61463222.5 61466223.0 61463323.5 61466324.0 61463424.5 61466425.0 61463530 61467340 61467450 61467560 61467675 614801100 614681

Size (mm) Steel125 614802150 614803175 614804200 614682250 614805300 614683400 614684500 614685

Individual Wear Gage BlocksSize (mm) Carbide1.000 6156112.000 615612

Individual

Nominal size 13~100mm

Nominal size 125~500mm

SPECIAL SIZE ORDERAny size from 0.5mm thru 500mm,steel only.Specify:• Size• Grade

GAGE BLOCKS

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Square Gage Block AccessoriesSeries 516 – Inch & Metric

To expand the variety of Square Gage Block applica-tions, Mitutoyo offers the Gage Block Accessories Set.By assembling the items in the set, your Gage Blocksare easily and quickly changed into a precision measur-ing system.

516-612 Accessories Set

Holder basePart No. H619055 .5" ± 20µinch619074 10 ± 0.0005mm

Half round jawPart No. L R W H619050 .125" ± 30µinch .12" 1.32" .21"619051 .250" ± 30µinch .25" 1.57" .41"619070 2 ± 0.0005mm 1.95mm 33.6mm 5.3mm619071 5 ± 0.0005mm 4.95mm 39.9mm 10.3mm

Center pointPart No. H619053 .100" ± .0003"619073 2 ± 0.01mm

Scriber pointPart No. 619054

Plain jawPart No. H619052 .5" ± 50µinch619072 10 ± 0.001mm

StudPart No. 619056

LFlat head screwPart No. L619057 1.24" (31.6mm)619058 .62" (15.8mm)

Slotted head nutPart No. 619059

Knurled head screwPart No. 619066

GAGE BLOCKS

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Tie rodOrder No. L619065 .75" (19)619064 1.50" (38)619063 2.24" (57)619062 2.99" (76)

Square Gage Block AccessoriesSeries 516 – Inch & Metric

Assortment of AccessoriesOrder No. Accessories Qty. in set 516-612 516-611619050 Half round jaw .125" 2 pcs. •619051 Half round jaw .25" 2 pcs. •619070 Half round jaw 2mm 2 pcs. •619071 Half round jaw 5mm 2 pcs. •619052 Plain jaw .5" 2 pcs. •619072 Plain jaw 10mm 2 pc •619053 Center point .100" 1 pc. •619073 Center point 2mm 1 pc. •619054 Scriber point 1 pc. • •619055 Holder base .5" 1 pc •619074 Holder base 10mm 1 pc. •

4 619056 Stud 2 pcs. • •3 619057 Flat head screw 2 pcs. • •2 619058 Flat head screw 2 pcs. • •1 619059 Slotted head nut 2 pcs. • •

10 619060 Tie rod (adjustable) 2 pcs. • •9 619061 Tie rod (adjustable) 2 pcs. • •8 619062 Tie rod 1 pc. • •7 619063 Tie rod 1 pc. • •6 619064 Tie rod 1 pc. • •5 619065 Tie rod 1 pc. • •

619066 Knurled head screw 2 pcs. • •

Tie rod combinations for joining gage blocks

Unit: (mm)

Tie rod (adjustable)Order No. n P L619060 14 .25" (6.35) 4.9" (124.5)619061 8 .25" (6.35) 3.4" (86.5)

GAGE BLOCKS

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CerastonFeatures• Alumina-ceramic grinding stone for removing burrs

from hard materials such as ceramics that ordinarygrinding stones cannot handle.

• Can be used both for steel gage blocks and CERA Blocks.

(1) Wipe any dust and oil films from the gage block andthe Arkansas stone (Ceraston) using a solvent.

(2) Place the gage block on the Arkansas stone(Ceraston) so that the measuring face that has burrsis on the abrasive surface of the stone. While apply-ing light pressure, move the gage block back andforth about ten times (Fig. 1). Use a block rubber forthin gage blocks to apply even pressure (Fig. 2).

(3) Check the measuring face for burrs with an opticalflat. If the burrs have not been removed, repeat step(2). If burrs are too large, they may not be removedwith a grinding stone. If so, discard the gage block.

Note: The abrasive surface of an Arkansas stone(Ceraston) must be made flat by lapping it from time totime. After lapping the Arkansas stone (Ceraston), thelapping powder must be completely removed from thesurface to prevent the surface of the gage block frombeing scratched.

SpecificationsOrder No. Dimensions601644 6"(W) x 2"(D) x .8"(H)601645 4"(W) x 1"(D) x .48"(H)

Maintenance Kit for Gage BlocksSeries 516Features• Includes all necessary maintenance tools for daily care

and storage of gage blocks.• Supplied in a fitted wooden case for portable use.

516-650

SpecificationsOrder No. 516-650

600001 Anti-corrosive oil601645 Ceraston600003 Optical flat

Set 600004 Tweezersconfiguration 600005 Blower brush

600006 Cleaning paper600007 Artificial leather mat600008 Reagent bottle600009 Gloves

Removing burrs

601644

601645

Fig. 1 Fig. 2

GAGE BLOCKS

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Optical ParallelsSeries 157

MITUTOYO Optical Parallels are designed to inspectparallelism and flatness of measuring faces of microme-ters.The No. 157-901 shown is frequently used for 1" Micrometers, and consists of 4 thicknesses:

.5000" .5062" .5125" .5187"The .5000" thick optical parallel detects parallelismbetween the anvil and spindle at the 12 o’clock position..5062" thick optical parallel indicates parallelism of twomeasuring faces at the 9 o’clock position or 90 degreeturned spindle position in relation to the anvil face..5125" and .5187" thick parallels check the relationshipbetween the measuring faces at 180 degree and 270degree turned position, respectively.It is a rarity to find a new Mitutoyo Micrometer with 4bands parallelism. Most Mitutoyo Micrometers have amaximum of 3 bands.

Features• Flatness: 4 micro-inch.• Parallelism: 8 micro-inch.• Diameter of optical parallel 1.190".• Each parallel is marked with a thickness measure-

ment.• Supplied with fitted carrying case. (Set only)• Only optical parallels let the inspector see one of the

most critical points of the micrometer—flatness andparallelism.

Set IndividualOrder No. Order No. Size157-901 157-109 .5000"

157-110 .5062"157-111 .5125"157-112 .5187"

Parallelism isdetermined

by the num-ber of bands

visible.

157-901(set of 4)

GAGE BLOCKS

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