ml-1200 repair manual

26
Repair Manual Repair Manual 1. Block Diagram 2. Connection Diagram 3. Schematic Diagrams CONTENTS LASER PRINTER ML-1200 Series

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Page 1: ML-1200 Repair Manual

Repair ManualRepair Manual

1. Block Diagram

2. Connection Diagram

3. Schematic Diagrams

CONTENTS

LASER PRINTER

ML-1200 Series

Page 2: ML-1200 Repair Manual

1

1-1Samsung Electronics

BLOCK DIAGRAM

Repair Manual

1. Block Diagram

1.1 GDI Block Diagram(ML-1210/ML-1220M)

MA

IN

S3

C4

6M

0X

SD

RA

M(8

MB

)

SM

PS

Eng

ine

PA

NE

LB

'D

FLA

SH

ME

MO

RY

(0.5

MB

)

PO

WE

RC

OR

D+2

4V

MO

TOR

FAN

EXI

TS

EN

SO

R

HV

PS

B'

D

MH

V

OPC

GN

D

SU

PPL

Y

DEV

TH

V

BU

FF

ER

MH

VP

WM

BIAS

PWM

TH

VPW

M

PO

WE

RSW

IT

CH

IN

-LE

T

LE

D4 3

KE

Y

IEEE

1284

CABL

E

VO

LT

AG

ED

ET

EC

TO

R

Cry

sta

l10

MH

zM

ain

Clo

ck

Osc

illa

tor

44M

Hz

Vid

eoC

lock

Po

we

rO

nR

es

et

CP

UJu

pite

r3

US

B74

LVX1

6128

4L

ine

Tran

scei

ver

PC

+5V

FS78

1BZ

B

SO

LEN

OID

E

DE

V_F

US

E

LSU

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Page 3: ML-1200 Repair Manual

1-2

BLOCK DIAGRAM

Samsung ElectronicsRepair Manual

MA

IN

S Opt

ion

Up

to68

MB

DR

AM

(4(2

MB

)

MB

)

LSU

Eng

ine

PA

NE

LB

'D

FLA

SH

ME

MO

RY

PO

WE

RC

OR

D+2

4V

MO

TOR

SO

LEN

OID

FAN

EXIT

SE

NS

OR

HV

PS

B'

D

MH

V

OPC

GN

D

SU

PPL

Y

DEV

TH

V

MH

VP

WM

BIAS

PWM

TH

VPW

M

PO

WE

RS

WIT

CH

LE

D4 3

KE

Y

IEEE

1284

CABL

E

Osc

illat

or48

MH

zU

SB

PC

DE

V_F

US

E

+5V

IN-L

ET

SM

PS

C P

US3

C46

C0X

0174

HC

T273

74AC

T273

Devid

ed b

y74

HC40

6ON

Crys

tal

6.71

49 M

Hz

US

B D

river

US

BN

9602

-28M

Pow

erO

nR

eset

Mai

nC

lock

Vid

eoC

lock

VO

LTA

GE

DE

TE

CTO

R

Osc

illat

or20

MH

z

Osc

illat

or44

MH

z

1.2 PCL Block Diagram(ML-1250)

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Page 4: ML-1200 Repair Manual

2

2-1Samsung Electronics

CONNECTION DIAGRAM

Repair Manual

2. Connection Diagram

2.1 GDI Connection Diagram(ML-1210/ML-1220M)

1234567891011

12345123456

+24V_T+24V GND*PMOTOR+3. 3V

EXT_CLK* HSYNC+5V+5V GND* LD_ONVDO+5V GND

LSU

POLYGONMOTOR

LD DIODE

+5V+5V GNDLED_ERRORLED_PAPERLED_DATALED_TONER* KEY_TONER* KEY_CANCEL* KEY_DEMO

123456789

LED

DISPLAYPANEL

123456789

12

+5VPTL PTL LEDARRAY

12

+24V_T+24V GNDTHV PWM*THV_EATHVRE AD* M H VP WMBI ASPW M+5V+5V GND

123456789

HV PS

123456789

THERM_ATHERM_B

12

12THERMI STOR

+24V

+24VS

123

123

COVERSWITCH

+5V*PEMPTY

1234

1234

* FEED+5V GND

SENSORBOARD

36PI N

HOST

COMPUTER

IEEE1284COMPATI ABLE

CABLEJ1 CN9

CN7

CN11

CN12

CN13

CN6

CN8

CN5

12345678910111213141516

SMPS

+5V GND+5V+5V GND+5V+5V GND+5V

+24V GND+24V

+24VS

+24V GND+24V+24V GND+24V

EXIT

123456789101112131415161718192021222324

FUSER ON

1718192021222324

ENGINE

+24VS

FA NDEV_FUSE

* NEW_DEVE* EGMOT _A1

EGMOT_PHA

* EGMOT_B1

EGMOT_PHB

4PI N

CONN-ECTOR

f orUSB

USB CABLE

CN3

DCU CN1

+5VDCU_DATA

1234

1234

DCU_CLK+5V GND

Not Use d

ENGI NE + SMPS

BUnification ' d

CLUTCH SOLE-NOID CN1

DEV_FUSE CN3CN4FAN

FUSER CN502

STEP-PING

MOTORCN2

CN5

GDIMainBoard

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Page 5: ML-1200 Repair Manual

2-2

CONNECTION DIAGRAM

Samsung ElectronicsRepair Manual

1234567891011

+24V_SLEEP+24V GND

*PLREADY*

MOTOR

EXT_CLK*HSYNC

+5V+5V GND

*LD_ONVDO+5V GND

LSU

POLYGONMOTOR

LD DIODE

+5V+5V GND

KEY_TONER*KEY_CANCEL*KEY_DEMO*

123456789

LED

DISPLAYPANEL

123456789

+5VPTL PTL LEDARRAY

12

+24V_SLEEP+24V GNDTHV PWM

*THV_ENTHVRE AD

*M H VP WMBI ASPW M+5V+5V GND

HV PS

123456789

THERM_ATHERM_B

12THERMI STOR

+24V

+24VS

123

COVERSWITCH

+5V*PEMPTY

1234

FEED_SENSOR*+5V GND

SENSORBOARD

36PI N

HOST

COMPUTER

IEEE1284COMPATI ABLE

CABLEJ1 CN12

CN6

CN8

CN11

CN5

CN4

CN2

CN3

12345678910111213141516

SMPS

ENGINE

4PI N

CONN-ECTOR

f orUSB

USB CABLE

CN7

DCU CN9

+5VDCU_DATA

1234

1234

DCU_CLK+5V GND

Not Use d

ENGI NE + SMPS

BUnification ' d

SOLE-NOID CN1

DEV_FUSE CN3CN4FAN

FUSER CN502

STEP-PING

MOTORCN2

CN5

PCLMainBoard

12345123456

12

1718192021222324

123456789101112131415161718192021222324

123456789

12

123

1234

LED_ERRORLED_PAPERLED_DATALED_TONER

+5V GND+5V+5V GND+5V +5V GND+5V+24V GND+24V+24V GND+24V+24V GND+24VEXIT+24VSFUSER ON+24VSMOTOR B*CLUTCHMOTOR_PBFANDEV_FUSEMOTOR_A*NEW_DVE*MOTOR_PA

2-2 PCL Connection Diagram(ML-1250)

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Page 6: ML-1200 Repair Manual

3

3-1Samsung Electronics

SCHEMATIC DIAGRAMS

Repair Manual

3. Schematic Diagrams

3.1 GDI Main Circuit Diagram (1/5)

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Page 7: ML-1200 Repair Manual

3-2

SCHEMATIC DIAGRAMS

Samsung ElectronicsRepair Manual

Main Circuit Diagram (2/5)

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Page 8: ML-1200 Repair Manual

3-3Samsung Electronics

SCHEMATIC DIAGRAMS

Repair Manual

Main Circuit Diagram (3/5)

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Page 9: ML-1200 Repair Manual

3-4

SCHEMATIC DIAGRAMS

Samsung ElectronicsRepair Manual

Main Circuit Diagram (4/5)

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Page 10: ML-1200 Repair Manual

3-5Samsung Electronics

SCHEMATIC DIAGRAMS

Repair Manual

Main Circuit Diagram (5/5)

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Page 11: ML-1200 Repair Manual

3-6

SCHEMATIC DIAGRAMS

Samsung ElectronicsRepair Manual

3.2 PC L Main Circuit Diagram (1/9)

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Page 12: ML-1200 Repair Manual

3-7Samsung Electronics

SCHEMATIC DIAGRAMS

Repair Manual

PCL Main Circuit Diagram (2/9)

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Page 13: ML-1200 Repair Manual

3-8

SCHEMATIC DIAGRAMS

Samsung ElectronicsRepair Manual

PCL M a i n Circuit Diagram (3/9)

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Page 14: ML-1200 Repair Manual

3-9Samsung Electronics

SCHEMATIC DIAGRAMS

Repair Manual

PCL Main Circuit Diagram (4/9)

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Page 15: ML-1200 Repair Manual

3-10

SCHEMATIC DIAGRAMS

Samsung ElectronicsRepair Manual

PCL M ainCircuit Diagram (5/9)

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Page 16: ML-1200 Repair Manual

3-11Samsung Electronics

SCHEMATIC DIAGRAMS

Repair Manual

PCL Main Circuit Diagram (6/9)

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Page 17: ML-1200 Repair Manual

3-12

SCHEMATIC DIAGRAMS

Samsung ElectronicsRepair Manual

PCL M a i n Circuit Diagram (7/9)

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Page 18: ML-1200 Repair Manual

3-13Samsung Electronics

SCHEMATIC DIAGRAMS

Repair Manual

PCL M a i n Circuit Diagram (8/9)

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Page 19: ML-1200 Repair Manual

3-14

SCHEMATIC DIAGRAMS

Samsung ElectronicsRepair Manual

PCL M a i n Circuit Diagram (9/9)

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Page 20: ML-1200 Repair Manual

3-15Samsung Electronics

SCHEMATIC DIAGRAMS

Repair Manual

5V 18V24VS

24VS18V

24VS

5V

SAMSUNG ELECTRONICS TITLE

REF. NO

DATE 01/01/04

1.0

1 OF 2

DESIGNED CHECKED REV.APPROVED DRW. NO

SIZE A4

SWALLOW-HVPS

CN1-#6 U2-B

CN1-#7 U2-A

JH.CHO

IN

GND

OUT

U3KA7818

7407

7407

JC

R4225.6K

R4112.2K

R401100

Q401A708-Y

R4122K

R403110KF

VR40150K

R40256KF

C408104

C401222

R405220KF

R4062.2KF

C402103

R407240K

R40847K

R409430

C403333

Q402D526-Y

R4101W 3

C4043KV 471

D4014KV

R413MGR1/2W 6MF

R414MGR1/2W 6MF

R416MGR1/2W 15MF

R417MGR1/2W 15MF

R426MGR1/2W 100KF

R5022.2K

R505100KF

R5042K

R503100

R50727K

C503104

R50886.6KF

R50912KF

R5131W 3

R512430

R51147K

C504333

C1104

C2104

C335V 47uF

+

R515MGR1/2W 15MF

R514MGR1/2W 15MF

ZD5011W 100V

D5024KV

Q502D526-Y

C502222

C501104

R516MGR1/2W 50K

R517MGR1/2W 15MF

3 4

ZD4011W 130V

R5015.6K

R506100KF

Q501A708-Y

C5063KV 471

C4052KV 680

C5052KV 680

D4024KV

VR50150K

C4063KV 471

D5011N4148

R51047K

R519MGR1/2W 50K

T501KAB-006

1

4

25

7

6

1 2

U1-CKA324

+

-

10

98

GIL-S-9P-S2T2-EFCN1

123456789

T401KAB-006

1

4

25

7

6

D4031N4148

R40433K

U1-DKA324

+

-

12

1314

D1111N4148

MHV-PWM

BIAS-PWM

18V

MHV

DEV

SUPPLY

OPC

24VSA-GNDTHV-PWMTHV-EATHV-READMHV-PWMBIAS-PWM5VD-GND

3.3 HVPS Circuit Diagram (1/2)

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Page 21: ML-1200 Repair Manual

3-16

SCHEMATIC DIAGRAMS

Samsung ElectronicsRepair Manual

5V18V

24VS

18V

18V

18V

24VS

24VS

D-GND

CN1-#5

CN1-#4

CN1-#8

TITLE

DRW. NO

REF. NO

SIZE A4 DATE 01/01/04

SWALLOW-HVPS

REV.

1.0

2 OF 2

DESIGNED CHECKED APPROVED

SAMSUNG ELECTRONICS

CN1-#3

7407

JH.CHO

U2-F U2-E7407 7407

JC

R2051K

R206100

Q203A708-Y

R2072K

R20830KF

R209110KF

VR20150K

C201103

C202331

R210510KF

D2021N4148

D2011N4148

R2111MF

R212470K

C203472

D2031N4148

ZD2015.6V

ZD2027.5V

R2132.2K

R2141.2K

R215430

Q204D526-Y

C2066KV 471

D2076KV

C2076KV 471

R216BR1/2W 30MJ

R217BR1/2W 200MG

R218MGR1/2W 100KF

C204473

C3062KV 680

C3073KV 471

D3034KV

C3083KV 471Q303

D526-Y

R3142.2KF

VR3025K

C305333

R311100KFQ302

A708-Y

R3102.2K

R30833K

Q301A708-Y

R30733K

R3092.2K

R30626.1KF

R304200KF

R3055.1KF

VR30110K

C304500V 103

C303333

D3021N4148

D3011N4148

R303100KF

R30233K

C302102

R301470K

C301222

C4104

R31/2W 560 ZD1

5.6VC7

104

C10135V 47uF

+

R315BR1/2W 30MJ

C2056KV 101

D3044KV

D2046KV

U1-BKA324

+

-

5

67

R3161KF

R3172KF

13 12 11 10

T201HVT-2A

1

4

25

7

6

R20110K

U1-AKA324

+

-

3

21

411

D2056KV

C2086KV 471

D2066KV

C2096KV 471

T301KAB-006

1

4

25 6

7

U2-C

9 8

147

THV-PWM

5V

THV-EA

THV

THV-READ

HVPS Circuit Diagram (2/2)

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Page 22: ML-1200 Repair Manual

3-17Samsung Electronics

SCHEMATIC DIAGRAMS

Repair Manual

+24V 1.8A

+5V 1.0A

GND

NO MARKING RESISTOR 1/4W-J (5%)

1

3

5

6

11

10

7

12

GND

CN5-14

CN5-13,15

CN5-16

EER2828

+5V +24VS

GND GND

1

2

17

4

963181551612

714

813

1A

1B

2A

2B

PHASE1

+ENABLE1

RC

1

SE

NS

E1

E1

VR

EF

GN

D

E2

SE

NS

E2

RC

2

VC

C

VB

B

U1A2918SWH

11 5

PHASE2

+ENABLE2

CN2

35303-0450+5V

GNDGNDGNDGND

+24VS +24V

CN4

35301-0350

GND GND

CN1

35303-0250

F501125V 8A

R5021/2W560K

TNR501

TV

R 1

4D 2

21K

C503

224

LF501APOLLO12

D502

UF

1010

C508

200V

470

uF

V501SCK-054

T501

NP

NB

N24

PC501K1010H

PC501K1010H

U503KA431 2

3

1

L50210uH

CN501

L

F.G

N

C505104

C501222MAD

C502222MAD

C511

103

R517

821W

R5093W47K

R50730

C509

50V

33u

F

C510

2A 2

23K

R510

1W0.3

D504ER1002FCT

C520

50V

100

0uF

C51510V

1000uF

R5114.3K

R512330

R5162.2K-F

R5152.2K-F

C518

10V

470

uF

- +

BD501FL406

C506222MAD

C517

104

C519104

R521150

R52047K

OP501ITR8406-S

R519

5005W

TNR502

TV

R 1

0D 5

61K

LF502APOLLO12

CN502

12 U501

BTA12-600

PC502KMOC3063

L501300uH

C504

333

R501

1W 47FUSIBLE

R5031/4W

100

R5081W 180FUSIBLE

R5131/2W1.5K

R504 68K

R505

1W47K

F502125V 3A

C5131uF

R51822

R51422

C5221KV 102

C5141KV 102

N5

D503SB1040FCT

R5061W

47K

U502STRT-G6153

VCC5

DRAIN1

OC

P2

GN

D3

FB

4

D501ER102B501

APOLLO12

C507104

C512

2KV

221

K

C521

50V

100

0uF

C8

50V

47u

F

C3

50V

47u

F

C1

331

C2

331

C5

331

R1156K

R101K

C7103

R6

2W 0

.37

R8

1K

R5

2W 0

.37

C6

103

R1556K

C4331

R71.2K

R917.4K-F

R13

2.2K R25.6K

Q31008-Y

D3

1N40

03

R12

510R15.6K

Q11008-Y

D2

1N40

03

CN5-7,9,11

CN5-8,10,12

CN5-1,3,5

CN5-2,4,6

EXIT

+24VS2

FUSER_ON

EGMOT_PHAEGMOT_PHB

+EGMOT_A1+EGMOT_B1

12

34

FAN

123

CLUTCH

12

3.4 SMPS Circuit Diagram (110V)

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Page 23: ML-1200 Repair Manual

3-18

SCHEMATIC DIAGRAMS

Samsung ElectronicsRepair Manual

+24V 1.8A

+5V 1.0A

GND

NO MARKING RESISTOR 1/4W-J (5%)

1

3

5

6

11

10

7

12

GND

CN5-14

CN5-13,15

CN5-16

EER2828

+5V +24VS

GND GND

1

2

17

4

963181551612

714

813 1A

1B

2A

2B

PHASE1

+ENABLE1

RC

1

SE

NS

E1

E1

VR

EF

GN

D

E2

SE

NS

E2

RC

2

VC

C

VB

B

U1A2918SWH

11 5

PHASE2

+ENABLE2

CN2

35303-0450+5V

GNDGNDGNDGND

+24VS +24V

CN4

35301-0350

GND

CN1

35303-0250

F501250V 5A

R5021/2W560K

TNR501

TV

R 1

0D 5

61K

C503

224

LF501APOLLO12

D502

UF

1010

C508

450V

150

uF

V501SCK-054

T501

NP

NB

N24

PC501K1010H

PC501K1010H

U503KA431 2

3

1

L50210uH

CN501

L

F.G

N

C505104

C501222MAD

C502222MAD

C511

103

R517

821W

R5093W47K

R50730

C509

50V

33u

F

C510

2A 2

23K

R510

1W0.6

D504ER1002FCT

C520

50V

100

0uF

C51510V

1000uF

R5114.3K

R512330

R5162.2K-F

R5152.2K-F

C518

10V

470

uF

- +

BD501FL406

C506332MAD

C517

104

C519104

R521150

R52047K

OP501ITR8406-S

R519

5005W

LF502APOLLO12

CN502

12 U501

BTA12-600

PC502KMOC3063

L501300uH

C504

333

R501

1W 47FUSIBLE

R5031/4W

22

R5081W 180FUSIBLE

R5131/2W1.5K

R504 22K

R505

1W100K

F502250V 2A

C5131uF

R51822

R51422

C5221KV 102

C5141KV 102

N5

D503SB1040FCT

R5061W

100K

U502STRT-G6153

VCC5

DRAIN1

OC

P2

GN

D3

FB

4

D501ER102B501

APOLLO12

C507104

C512

1KV

221

K

C521

50V

100

0uF

C8

50V

47u

F

C3

50V

47u

F

C1

331

C2

331

C5

331

R1156K

R101K

C7103

R6

2W 0

.37

R8

1K

R5

2W 0

.37

C6

103

R1556K

C4331

R71.2K

R917.4K

R13

2.2K R25.6K

Q31008-Y

D3

1N40

03

R12

510 R15.6K

Q11008-Y

D2

1N40

03

CN5-7,9,11

CN5-8,10,12

CN5-1,3,5

CN5-2,4,6

EXIT

+24VS2

FUSER_ON

EGMOT_PHAEGMOT_PHB

+EGMOT_A1+EGMOT_B1

12

34

FAN

123

CLUTCH

12

SMPS Circuit Diagram (220V)

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Page 24: ML-1200 Repair Manual

3-19Samsung Electronics

SCHEMATIC DIAGRAMS

Repair Manual

3.5 Panel Circuit Diagram

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Page 25: ML-1200 Repair Manual
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Page 26: ML-1200 Repair Manual

Samsung Electronics Digital Printing CS Group

Copyright (c) 2001. 10

This manual is made and described centering around

circuit diagram and circuit description needed

in the repair center in the form of appendix.