ML iCompactPrecise. Efficient. Compact.

Buderus ML iCompact …

32

Footprint

… Arguments that impress.Technological Productivity Advantage

• Unit cost-reduced complete and simultaneous machining• Cycle time reduction due to 50% shorter travels • Reduced personnel and uninterrupted production due to

continuous parts supply• Processing and feeding parallel to the main time by means of innovative

Automation solutions e.g. rbc robot cell

Flexibility and investment security

• Reduced fitting investments and lifecycle costs even with the latest Technology and process innovations• Modular DVS system platform for high machine and system flexibility time-to-production

Time-to-Production

• Fast production start thanks to standardized modules • Fast adaptation to new production requirements • Easy integration into existing structures due to low space requirement

3.600 mm2.300 mm

2.300 mm3.200 mm

2.40

0 m

m

7,5 m²

BUDERUS SCHLEIFTECHNIK GMBH

BUDERUS Schleiftechnik GmbH is an international mechanical engineering company based in Aßlar. In the field of hard-machin-ing of rotationally symmetrical components, the company is one of the leading suppliers of precision machines for internal, exter-nal and thread grinding, often also in combination with hard turn-ing operations as well as bore honing and other hard machining processes.

BUDERUS Schleiftechnik develops and produces highly efficient machine and automation solutions, which are used particular worldwide in the automotive industry. Gear wheels and shafts are precisely machined with BUDERUS technologies up to the μ and thus ensure the highest degree of precision in modern passenger car and commercial vehicle transmissions. Surface- and Taper grinding at gearwheel

By connecting the ML iCompact to DVS Connect, you can monitor your machine data during the process at any time.With „DVS CleanTech®“ you sustainably protect the environment and its resources.

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Technical data

Workpiece

Diameter max. [mm] 150

Length [mm] 100

Machine axis

X- axis traverse path 700

Z-axis travel [mm] 260

Rapid traverse X / Z [m/min.] 60 / 30

Y- Axis travel [mm] (optional) 180

Main spindle

Spindle speed [rpm] bis 6.000

Main spindle drive [kW] 1,8 / 24

Grinding spindl

Speed [1/min.] 6.000 bis 90.000

Highlights of the Buderus ML iCompact The Design.Compact and adaptive.On just 7.5 m² of floor space, the ML-iCompact combines modern design, the most efficient hard finishing technologies and robust construction. The com-pactness of the ML iCompact is also based on an integrated cooling lubricant preparation system. This enables a closed coolant circuit without the need to expand the footprint.

Everything on one platform

Modular automation concept compatible for series production

Automation cell expandable with meas-uring, marking and cleaning stations

Integrated rapid loading system (circular loader) PP measuring station, centrifugal station, tooth flank recognition can be placed in the loading area

Camera can be integrated for part recognition

SPC and NIO drawer

Completely integrated cooling lubricant cleaning

Unit cost reduced com-plete machining

Freely configurable working area for the combined hard fine or simultane-ous machining

Loading drawer for manual loading

Magnetic belt conveyor for chip transport and pre-cleaning of the cooling lubricant also for grinding applications

Optimized accessibility for easy tool change and cleaning

Raw part feeding, finished part removal, Basket system, KLT, Trace

Separate screen for the measured value display of the PP measuring station

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HARD-TURNING MACHINE: 8- resp. 12-fold turret / fixed resp. driven tools Turret disc with VDI40 mounting (option Capto C5, KM40, HSK) Hard turning, milling, drilling, reaming, roller burnishing, honing

GRINDING MACHINE: Internal, external and surface grinding, honing Thread grinding with “corrected” or swivelled profile

(Y-axis + swivel axis) Grinding spindles: 6.000 - 90.000min^-1 Integration of 3 grinding spindles in a compact working area

COMBINED MACHINE HARD TURNING/GRINDING/HONING 8- resp. 12-fold turret / fixed resp. driven tools Turret disc with VDI40 mounting (option Capto C5, KM40, HSK) Technologies: Hard turning, milling, drilling, reaming, roller burnishing,

grinding, honing Combination examples: • Hard turning + internal and external

grinding • Hard turning, grinding + honing • Thread grinding and hard turning

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Fixed or driven tools 8- or 12-fold tool places

SPC/NIO drawer (alternatively as manual loading)

Centrifugal station in the automation

An extremely advantageous vibration behaviour and better thermal values are the arguments in favour of the machine bed made of natural granite.

Chip conveyor optional on both sides of the machine mountable

ControlSIEMENS or BOSCH

New dimensions in hard fine machining.

Hard turning Honing y-axis Hard turning

TECHNOLOGIES

SAMPLE CONFIGURATIONS

INTERNAL GRINDING SPINDLESHigh frequency spindle D=100-90.000/3R Pmax=3KW / nmax=90.000min^-1 / Mmax=0,32Nm

High frequency spindle D=120-60.000/13R Pmax=13KW / nmax=60.000min^-1 / Mmax=4,14Nm

High frequency spindle D=120-45.000/18R Pmax=18KW / nmax=45.000min^-1 / Mmax=5,73Nm

High frequency spindle D=150-30.000/26R Pmax=26KW / nmax=30.000min^-1 / Mmax=16,6Nm

EXTERNAL GRINDING SPINDLESHigh frequency spindle D=150-30.000/26R Pmax=26KW / nmax=30.000min^-1 / Mmax=16,6Nm

External grinding spindle WMZ 1054/23 PN=23KW / nmax=7.000min^-1 / MN=37Nm

WORKPIECE SPINDLESWorkpiece spindle WMZ TS180-015/2 PN=1,8KW / nmax=1.500min^-1 / MN=35Nm

Workpiece spindle WMZ TS180-0050/24 PN=24KW / nmax=6.000min^-1 / MN=50Nm

Circular loader

PP-Measuring

Tooth flank recognition

MULTIFUNCTIONAL PLATFORM WO

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Applicable to a wide range of workpieces

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Variable down to the last detail. DVS TECHNOLOGY GROUP

The DVS TECHNOLOGY GROUP is made up of experienced machining companies focussing on the turning, gear cut-ting and grinding technologies. The DVS TECHNOLOGY GROUP has more than 1.400 employees worldwide and is one of the leading system suppliers for machines, tools and production solutions for the machining of vehicle power-train components before and after hardening.

The following divisions make up the DVS TECHNOLOGY GROUP: DVS Machine Tools & Automation: Manufactures and sells high-precision machine tools, automation equipment and the associated services. DVS Tools & Components: Develops, manufactures andsells customised machine components, tools and abrasives. DVS Production: Series production of components for passenger cars and commercial vehicles using DVS ma-chine tools.

DVS International Sales & Service: Local DVS Contactfor Sales and Service on International Markets.

Machine Tools & Automation

Tools & Components

Production

International Sales & Service

Design with two machines and a common oval belt e.g. OP10 / OP20

Design with two machines and one robot cell.

Automation options from rbc-robotics

rbc robotics has been a Europe-wide solution pro-vider for camera-guided robotic systems for almost two decades. Due to the manifold experiences in all key industries, rbc is able to establish an intelligent, automated robot solution for the ML iCompact for almost all manual feeding processes. This creates time

and saves costs.

Highway connection

Oval band Manual loading

Robot cell

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The availability of raw materials as well as the switch to renewable energy sources is forcing energy prices up and requiring industry to use resources more respon-sibly and economically. This is exactly the intention behind the pioneering concept for machine tools from the DVS GROUP known as “DVS CleanTec®”. This concept will enable the future challenges of susta-inability to be mastered through reduced emissions and the efficient use of energy.

Reduced emissionsThe first pillar of the “DVS CleanTec®” label which must be considered is the factor “reduced emissions”. In order to minimise downtimes during maintenance or cleaning work, the machine is desig-ned with easy cleaning in mind. Cleaning intervals can be specified and documen-

ted through the machine control with the aid of the planned DVS CleanTec® additi-onal software.

The leak-tightness of the machine is also guaranteed, particularly with a view to wet machining. Efficient work space extraction combined with encapsula-ted automation solutions make a further decisive contribution to reducing emis-sions. Liquids or chip residue carry-over is prevented with the aid of efficient cleaning stations.

ENERGY-EFFICIENT TECHNOLOGY+ =

CLEAN PRODUCTION

Energy-efficient TechnologyScientific studies show that the costs for energy, compressed air as well as cooling agents and lubricants can account for up to 40% of the operating costs for machine tools. In some cases this even exceeds the purchasing price, which is still considered the main argument for invest-ment decisions.

If the entire life cycle of a machine is considered, however, it is worth taking a closer look at the machine’s energy efficiency, not least in view of the continued steady increases in the cost of electricity.

DVS CleanTec® certified machines have been designed to keep opera-ting costs low without accepting any compromise as far as quality or cycle times are concerned.

DVS CleanTec©

The sustainability label for BUDERUS machines

Reduced emissions

Simple cleaning of the machine housing

Encapsulated machine technology

Sealed housing no emissions escape

Efficient work space extraction

Cleaning station for workpieces

Software-controlled documentation of cleaning intervals

Energy efficiency

Hydraulic-free machine design

Reduction of pneumatic components

Cooling systems and motors designed tailored to the application

Use of motors with the highest efficiency classes

Consistent use of synchronous drive technology

Automatic standby mode

Standard technology

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Efficiency technology

Spring clamping systemThe concept does without hydraulic components throughout – even for the clamping systems, where energy-efficient spring-loaded clamping systems are used instead.

Encapsulated work spaceThe encapsulated machine technology prevents emul-sions or chip residue being carried over. This means that even gaseous emissions are retained within the machine.

Cleaning stationA cleaning station at the end of the process chain guaran-tees drip-free output of the workpieces and, together with the dry gripper used in the feed chamber, effectively prevents emulsions being transferred.

BST

-201

9.09

-GER

Members of the DVS TECHNOLOGY GROUPMembers of the DVS TECHNOLOGY GROUP

DVS MACHINE TOOLS & AUTOMATION

BUDERUS Schleiftechnik GmbH | www.buderus-schleiftechnik.deInnenrundschleifen – Außenrundschleifen – Bohrungshonen – HartdrehenI.D. grinding – O.D. grinding – Bore honing – Hard turning

DISKUS WERKE Schleiftechnik GmbH | www.diskus-werke.dePlanseiten-Schleifen – Doppel-Planseiten-Schleifen – SonderbearbeitungFace grinding – Double face grinding – Special machining

DVS Universal Grinding GmbH | www.dvs-technology.comKombinierte Hartfeinbearbeitung für Klein- und MittelserienCombined hard-fine machining for small and medium size batches

PITTLER T&S GmbH | www.pittler.deVertikal-Drehbearbeitungszentren und Pick-up-Systeme – Verzahnen in der KomplettbearbeitungVertical turning center and Pick-up systems – Gear cutting for complete machining

PRÄWEMA Antriebstechnik GmbH | www.praewema.deVerzahnungshonen/-schleifen – Verzahnungsfräsen – Anspitz-/HinterlegungsfräsenGear honing – Gear grinding – Hobbing/Fly-cutting – Chamfering

rbc Fördertechnik GmbH | www.rbc-robotics.deKamerageführte Roboter-AutomationssystemeCamera-guided robot automation systems

Werkzeugmaschinenbau Sinsheim GmbH | www.wms-sinsheim.deService-Dienstleistungen – Generalüberholungen – Reparatur von BaugruppenMaintenance – Machine Retrofit – Repairs

Werkzeugmaschinenbau Ziegenhain GmbH | www.wmz-gmbh.deDreh- & Kombinationsbearbeitung wellenförmiger Bauteile – MotorspindelnTurning & Combined machining of shafts – Motor spindles

DVS TOOLS & COMPONENTS

DVS TOOLING GmbH | www.dvs-tooling.de Werkzeuglösungen und Technologiesupport für das PRÄWEMA VerzahnungshonenTool solutions and technology support for PRÄWEMA gear honing

NAXOS-DISKUS Schleifmittelwerke GmbH | www.naxos-diskus.deKonventionelle Schleifwerkzeuge – CBN und DiamantwerkzeugeConventional grinding tools – CBN and Diamond tools

DVS Production GmbH | www.dvs-production.deDVS Technologien in der Serienfertigung für PKW-KomponentenDVS Technologies in mass production for passenger car components

DVS Production South GmbH | www.dvs-production-south.deDVS Technologien in der Serienfertigung für Nutzfahrzeug-KomponentenDVS Technologies in mass production for commercial vehicle components

DVS Precision Components (Taicang) Co. Ltd.Präzisionskomponenten des Antriebsstrangs in der Serienproduktion für Pkw und Lkw auf DVS-Maschinen Precision powertrain components in series production for passenger cars and trucks on DVS machines

DVS Technology America, Inc. | www.dvs-technology.com DVS Sales & Service in USA, Canada & Mexico

DVS Technology (Taicang) Co., Ltd. | www.dvs-technology.comDVS Sales & Service in China

DVS Technology Europe GmbH | www.dvs-technology.comDVS Sales & Service in South Europe

DVS PRODUCTION

DVS INTERNATIONAL SALES & SERVICE

Kontaktieren Sie uns:Contact us:

BUDERUS Schleiftechnik GmbHIndustriestrasse 3D-35614 Aßlar

Tel. +49 (0) 6441 – 8006-0Fax +49 (0) 6441 – 8006-16Mail info@buderus-schleiftechnik.dewww.buderus-schleiftechnik.de