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TRANSCRIPT
MLEX is a purpose built modular solution for electrical installs that truly puts the power back in your hands.
Its ability to seamlessly adapt to practically every install application across almost any construction category is truly unique and can be attributed to the two key design principles established early in its development.
“Make it comprehensive, but keep it simple”.As a result the MLEX product uses minimal parts to achieve maximum installations. It is compact and can go just about anywhere. It is scalable so it can be used to install a little (just light or power) or a lot (a full turnkey solution). The option to customise lead lengths allows for absolute precision and the rewirable range offers unrestricted flexibility and total control whilst installing on site.
MLEX was designed as a modular solution, not just a modular product. In addition to its superior technical advantages, The MLEX experience is further enriched through the well considered service model that supports it.
The whole MLEX solution is underpinned by the detailed drawing service which marks up existing PDF or DWG files. The designs are completed by our dedicated drawing team with input from the Project Manager to ensure the very best outcomes are achieved. Each individual product is displayed, colour coded and clearly marked to show the cable length.
The colours not only help to differentiate between individual products but also correspond directly with the packaging labels ensuring that when it gets to site, finding what you need and where it needs to go is very easy. Each drawing also has its very own detailed Bill Of Materials available for referencing providing un paralleled accuracy and clarity throughout the planning and quoting phase of any project.
The MLEX Marked Up Drawings then become the perfect blue print for the team to use when completing the installation. The advantage of the MLEX solution also extends to quality product and quick response times, which are critical factors on every construction project. MLEX leads are made locally in Australia which not only guarantees some of the highest quality production standards in the world, but importantly also guarantees the shortest possible lead times apply to all MLEX orders.
Whether you’re in commercial, residential, volume housing, high density residential or modular buildings we’d love to hear from you.
Residential Housing
• Optimised supply chain means simple and efficient procurement
• ‘Out of a box’ solution catered specifically to each house design and delivered direct to site when you need it
• Easily modified and added to post installation offering reassurance for both customer and builder
High Density Residential
• MLEX Switch Box provides an intelligent new modular approach to switching light circuits
• Detailed drawing layout for each apartment type ensures the team is fully prepared for the install
• Australian made and factory tested product delivers reliability on big projects
Modular Building
• Compact <25mm diameter design means it will go just about anywhere
• Low skill set requirement for the install means lower hourly rates in the factory and on site
• Systemise your total electrical install using a comprehensive product and service solution
Commercial Projects
• Integrates with the WireByClick range of products to offer a specialised commercial lighting solution
• Now install both light and power using just one, comprehensive modular solution
• Rewirable product provides total flexibility and control by enabling you to make your own leads at any time
MLEX Solutions is a supremely minimal, simple and yet immensely practical lighting solution.
It’s modular nature ensures that a fast and safe installation from the switchboard onwards can be completed with significant reductions in both cable waste and human error.
Its intelligent design also offers unrivalled flexibility and control as it offers unlimited switching options and enables users to make their own leads using off the shelf cable to make ‘adding to’ or ‘adapting’ the installation exceptionally easy. Off the shelf accessories can be ‘modularised’ and therefore incorporated into the installation with minimal fuss by fitting a MLEX enabler lead which allows it to connect directly into the MLEX backbone.
MLEX products can be used for any lighting application that suits a modular solution such as modular buildings, volume housing or high density residential.
The MLEX Solution also gives users in the commercial sector the option to seamlessly integrate the market leading WireByClick product to complete the lighting looms.
MLEX fly-leads have been designed to achieve a compact <25mm diameter whilst still delivering to its users a robust, reliable and practical product that can be utilised in almost any installation.
The full solution uses minimal parts to achieve a wide variety of outcomes making even the most complicated of installs look relatively straight forward.
Lead lengths are totally customisable allowing for absolute precision and efficiency on site. Whilst the rewirable component of
the range allows users to make their own leads using off the shelf cable ensuring that there are never any delays due running out of leads or having the wrong lead lengths.
This comprehensive power solution now allows you to apply a singular, sophisticated modular power solution for all wiring requirements including behind your walls, under your floors and at your desks.
8 / MLEX Modular Solutions
> Panel Mount Outlets • Requiring only a 25mm cut out • Available in both 10A and 20A as
well as switching versions
> Female Only Fly Leads
The MLEX panel mount female outlets make pre-wiring of switchboards offsite simple and installation onsite fast.
• MLEX female only leads available in; ◦ 0.3m and increments of 1m from 1m up to 10m
◦ 10A – 1.5mm ◦ 20A – 2.5mm or 4mm ◦ Using 2C+E flexible cable
> Female Hard Wired Starters • Rewirable Modules available in; ◦ 10A – 1.5mm ◦ 20A – 2.5mm, 4mm or 6mm
The MLEX rewirable female connectors enable users to make up custom leads as a substitute to a Panel Mount Outlet.
> Female Hard Wired Starter (WBC) ◦ 20A – 2.5mm, 4mm or 6mm The WBC Hard Wired ‘Starter’ socket is the very first outlet for any WBC lighting backbone and is generally hardwired directly back to the main switchboard.
The MLEX female bare end fly leads can be hard wired to switchboards as a substitute to a Panel Mount Outlet.
Moulded Fly Leads
The MLEX pre-wired leads are the most cost effective way to wire any commercial or domestic installation.> Connecting Fly Leads
> Y Junction • MLEX ‘Y’ Piece, 1 male in 2 female out• Available in both 10A and 20AThe MLEX ‘Y’ piece is a
fast and effective way of installing additional power points or light fittings.
• MLEX Moulded Fly-lead products available in; ◦ 1m increments up to 10m ◦ 10A – 1.5mm ◦ 20A – 2.5mm or 4mm ◦ Using 2C+E flexible cable with a male plug and female outlet
Rewirable Fly Leads
> Rewirable Modules • Rewirable Modules available in; ◦ Male Plug or Female Outlet ◦ 10A – 1.5mm ◦ 20A – 2.5mm, 4mm or 6mm
The MLEX Rewirable male and female connectors enable users to make up custom leads anywhere, at any time using off the shelf cables.
• MLEX Rewirable Fly-lead products available in; ◦ 1m increments up to 50m ◦ 10A – 1.5mm ◦ 20A – 2.5mm, 4mm or 6mm ◦ Using 2C+E cable with a male plug and female outlet
> WBC ‘Standard’ Adaptor • WBC Standard Adaptor available in; ◦ 10AThe WBC S20 is a standard
adaptor outlet to accommodate off the shelf standard AS/NZS 3Pin flex and plugs.
> MLEX WBC 5Pin Starter • MLEX WBC 5Pin Starters available in; ◦ 20A – 2.5mm, 4mm or 6mm The MLEX WBC 5Pin starter
enables MLEX products to seamlessly integrate with WBC DALI lighting specific products.
> WBC 5Pin DALI Pre-made Lead
• WBC 5Pin Fly-lead products available in; ◦ 0.3m and increments of 1m from 2m up to 5m as standard or custom lead lengths available
◦ 20A – 2.5mm (DALI - 1.5mm) ◦ Using 4C+E cable with adapter (A/5) module and an outlet (T/5) module
The WBC pre-made modular lead forms the backbone of any standard DALI lighting circuit.
> WBC ‘Stackable’ Luminaire Lead
• WBC ‘Stackable’ Luminaire Lead available in; ◦ Available in 1.8 or 2.5 metre lengths ◦ 10A – 1.0mm ◦ Using 4C+E cable
The WBC stackable luminaire lead allows for multiple light fittings to be connected to a single outlet.
> WBC STAKA ModuleThe WBC STAKA Module offers a fast, neat and secure support for the connection of 4 or more light fittings back to a single connection point.
> MLEX/WBC 3Pin Starter • MLEX WBC 3Pin Starters available in; ◦ 20A – 2.5mm ◦ 1m increments up to 10m ◦ Using 2C+E flexible cable with a MLEX male plug and WBC female outlet
The MLEX/WBC 3Pin starter enables MLEX products to seamlessly integrate with WBC lighting specific products.
> WBC 3Pin ‘Standard’ Pre-made Lead
• WBC Fly-lead products available in; ◦ 0.3m and increments of 1m from 2m up to 5m as standard or custom lead lengths available
◦ 20A – 2.5mm ◦ Using 2C+E cable with standard adapter (S) module and an outlet (T) module
The WBC pre-made modular lead forms the backbone of any standard 240v lighting circuit.
• Can facilitate up to 6 WBC modules• Secure leads with fastener (zip tie)• Fix to catenary or anchors
Switching Moulded Fly Leads
The MLEX pre-wired switching leads are the most cost effective way to incorporate switches into any commercial or domestic installation.
> Switch Connecting Fly Leads
Moulded • MLEX Switching Moulded Fly-lead products
available in; ◦ 1m increments up to 10m ◦ 10A – 1.5mm ◦ 20A – 2.5mm ◦ Using 2C flexible cable with a male plug and female outlet
Rewirable Switching Fly Leads
Rewirable• MLEX Switching Rewirable Fly-lead products
available in; ◦ 2Pin for standard switching or 3Pin for 2 Way switching options
◦ 1m increments up to 50m ◦ 10A – 1.5mm ◦ 20A – 2.5mm ◦ Using 2C & 3C flexible cables with a male plug and female outlet
Switch Enabler Leads
Rewirable Switch Enabler Leads
MLEX PRODUCT OVERVIEW_Continued
Male Only• MLEX Switch Enabler Leads are available in;
◦ 1m increments up to 10m ◦ 10A, 1.5mm ◦ 20A 2.5mm ◦ Using 2C flexible cables with a male outlet and bare ends only
Male Only• MLEX Rewireable Switch Enabler Leads are
available in; ◦ 2Pin for standard switching or 3Pin for 2 Way switching options
◦ 1m increments up to 50m ◦ 10A – 2.5mm ◦ 20A – 2.5mm ◦ Using 2C & 3C flexible cables with a rewirable male plug only for standard switching
The MLEX switch enabler leads can be pre-fitted to light switches and sensors to eliminate any connections required onsite.
> Switch Enabling Fly Leads
Appliance LeadsThe MLEX Universal Appliance Lead can be pre-fitted to light fittings and fixed appliances for a simple on site installation.
> Enabler Fly Leads
• MLEX Moulded Fly-lead products available in; ◦ 0.3m and increments of 1m from 1m up to 10m ◦ 10A – 1.5mm ◦ 20A – 2.5mm or 4mm ◦ Using 2C+E flexible cables with a male plug and bare ends only
• MLEX Appliance Lead products available in; ◦ 0.3m and increments of 0.5m from 1m up to 2.5m
◦ 10A – 1mm ◦ Using 2C+E ordinary duty flexible cord with a male adapter and bare ends only
Male Only Fly LeadsThe MLEX Male Only Enabler Fly Lead can be pre-fitted to power points and accessories to eliminate terminations onsite
> Switch Y Junction • MLEX ‘Y’ Piece, 1 male in 2 female out• Available in both 10A and 20AThe MLEX Switching ‘Y’ piece
is a fast and effective way of installing additional parallel switching or DALI feeds..
> Switched Rewirable Modules Rewireable Modules • Rewireable Modules available in;
◦ Male or Female ◦ 2Pin for standard switching or 3Pin for 2 Way switching options
◦ 10A – 1.5mm ◦ 20A – 2.5mm ◦ Accommodating 2C flexible cables for standard switching
◦ Accommodating 3C flexible cables for 2-Way switching options
The MLEX Switching Rewirable male and female connectors enable users to make up custom leads anywhere, at any time using off the shelf cables.
> MLEX Modular Switch BoxThe MLEX Modular Switch Box provides a simple solution for switching of lighting circuits in any installation.
• MLEX Modular Switch Box available in; ◦ 10A – 4 or 6 Pole ◦ 20A – 4 of 6 Pole ◦ Custom configurations ◦ Accommodates standard, 2-way and intermediate switching
By utilising MLEX Solutions to also source all associated accessory requirements such as switch boards, light fittings, switches and general power outlets, you will receive the benefit of a proven, comprehensive and trusted system for the successful design, manufacture, procurement and delivery of the entire modular electrical install.
As your turn key provider, MLEX Solutions will;
1. Consult With Key Personnel
Gathering key personnel from both parties together to discuss the nature of the project in more detail is an important first step. Outcomes from this initial consultation could include:
• Identifying and understanding your objectives
• Demonstrating the capabilities of the MLEX Turn Key Modular Solution
• Sharing our experience in completing successful modular installations
2. Provide Detailed Marked Up Drawings
Based on findings from the initial consultation, the MLEX Drawing Team will generate detailed marked up drawings specific to your project complete with:
• Product images• Product codes• Product quantities
Each drawing uses colour coded stencils that allow these drawings to be referenced on site as part of our clever delivery system to ensure that when product arrives, you know what it is, where it is and where it goes.
3. Collate Product and Modularise Accessories
With Marked Up Drawings approved, we then collate your product and modularise your electrical solution by:
• leveraging our strong relationships with leading lighting and accessory brands to source the best product at the best prices for use on your project
• facilitating the pre-fitting of the MLEX connector leads to all electrical accessories to ensure they are ‘modularised’ and ready for integration into the MLEX solution
4. Pick, Pack and Deliver To Location
Our carton labels feature product images, codes and quantities to ensure full visibility is afforded to the team on site. Importantly, the labels are also colour coded to correspond directly with the Marked Up Drawings so that stock can be easily distributed across the site in accordance with the electrical design.Once packed, the MLEX product, associated accessories and relevant drawings (your entire electrical modular solution) can be despatched as one order, in full and on time direct to the desired location.
6.949
55.21
A
A
FINISH:
APPROVED FOR:
TOOL
DESIGN
FOR ANGULAR DIMENSIONS
3. FOR ALL UNSPECIFIED DETAIL, REFER TO CAD MODEL
5. ALL DIMENSIONS DISPLAYED ARE DEEMED MAJOR & SUBJECT TO METROLOGY/FAI CONFIRMATION
1
HOUSING WITHOUT INTERFERENCE. TO BE CONFIRMED FOR TOOLING AND IN PRODUCTION.
6. CRITICAL DIMENSION FOR QA PROCESS INSPECTION ARE BALLOONED & NUMBERED IN RED
4. FOR DETAIL NOT SHOWN, A GENERAL TOLERANCE OF
OR
0.2 APPLIES FOR LINEAR DIMENSIONS
NOTE:
1. LIGHT ETCHED FINISH ON CAVITY FACES WITH POLISHED FINISH ON VERTICAL FACES
ONLY WHERE REQUIRED TO PREVENT STICKING TO CAVITY OR CORE
2. THESE FACES ARE CRITICAL FOR ASSEMBLY: ALL R10 AND R20 COVERS MUST ASSEMBLE TO MAIN
REVISION HISTORY
CAD DWG DETAILS DATE DRN APP
1 01 ORIGINAL ISSUE FOR TOOL DESIGN 30/3/15 JS MF
SHEET OF
PROJECT No:
1 2 3 4 5 6 7 8
A
B
C
D
F
E
A
B
C
D
E
F
87654321
DRAWING TITLE:
DRAWING No:
REV:
DESIGNED
MATERIAL
FINISH MASS
DETAILED
APPR'D
DATE
DATE
SCALE
DATE
AUSTRALIA 5160
14003
REWIREABLE, 20A
MOULDING, MAIN HOUSING,
BATCH SIZE
1 1
THE INSPECTED SAMPLES HAVE THE CRITICAL A3
SAMPLE QUANTITY TO CHECK 0
Polycarbonate High Flow
0.00
MLEX
DIMENSION OUTSIDE OF TOLERANCE
SPECIFICATIONS
101
8.50 g
1
Reproduction in any form is strictly forbidden
GENERAL TOLERANCES
R20-1
REJECTION CRITERIA: REJECT BATCH IF ANY OF
This drawing remains the property of MLEX Pty. Ltd.
0.000
ANGULAR
J. FITZGERALD
Drawing file: R20-1_body_main.r1
13/11/2014
R20-1
SLDWKS1/04/2015
30/03/2015
DO NOT SCALE
J. SAUER
M. FAHEYC
without authorised approval.UNLESS OTHERWISE STATED
REFER TO MLEX MATERIAL
Part file: MFR20_body_main.r3
0.0
DIMENSIONS ARE
2:1
IN MILLIMETRES
NO. OF CRITICAL DIMENSIONS
QA INSPECTION REQUIREMENTS
= 1.0mm
= 0.5mm
= 0.2mm
= 0.1mm
MLEX PTY LTD
2/11 ELLEMSEA CIRCUIT, LONSDALE SA
See Notes
(ALL OTHER FACES ETCHED)
POLISH HATCHED FACES
THIS REGION TO BE
INSERTED IN TOOL
SEE NOTE 1
SEE NOTE 1
THIS REGION TO BE AN
INTERCHANGABLE INSERT
IN MOULDING TOOL
CAVITY NUMBER
MARKING TO BE
PLACED HERE
17.914 (TO RIB)
31.50
21.00
10.53 ±0.05
6.54 ±0.05
B
B
DETAIL C
SCALE 5 : 1
TYP 2PL
2.605
3.100
1.500
0.565
22.000
24.00
SECTION B-B
24.974
1.50 TYP
15.772
12.772
27.368
5.90 ±0.05
TYP
SECTION A-A
C
SHEET
OF
PROJE
CT No:
1
2
3
4
5
6
7
8
A
B
C
D
F
E
A
B
C
D
E
F
8
7
6
5
4
3
2
1
DRAWING TITLE
:
DRAWING No:
REV:
DESIGNED
MATE
RIAL
FINISH
MASS
DETA
ILED
APPR'D
DATE
DATE
SCALE
DATE
BATC
H SIZE
REJ
ECTION CRITER
IA: R
EJEC
T BA
TCH IF
ANY OF
AUST
RALIA 51
60
A3
Y20-5
MLEX
SAMPL
E QUAN
TITY
TO CHEC
K
0
Polyc
arbo
nate High
Flow
DIM
ENSION O
UTS
IDE OF TO
LERAN
CE
1
THE INSP
ECTE
D SAM
PLES
HAV
E TH
E CRITICAL
SPECIFICA
TIONS
See Notes
13.68 g
1 1
Reprod
uction in an
y form
is st
rictly fo
rbidd
en
GENERAL T
OLERANCES
0.00
MOU
LDING, BOD
Y, DOU
BLE FEMALE, 20A
0.0
This draw
ing re
main
s the
prope
rty of M
LEX Pty.
Ltd.
0.00
0
ANGULA
R
DO NOT SCALE
SLD
WKS
J. FITZG
ERAL
D
J. SAU
ER
1/04
/201
5
30/03/20
15
Y20-5
Drawing file: Y20-5.r2_body_females_half
Part file: Y20-2.r2_body_females_half
Cwithou
t autho
rised
app
rova
l.
14003
UNLE
SS O
THERWISE STA
TED
REFER TO
MLEX MAT
ERIAL
1:1
DIM
ENSIONS ARE
IN M
ILLIMETRE
SM. F
AHEY
NO
. OF C
RITIC
AL D
IMEN
SION
S
QA IN
SPEC
TION REQ
UIREM
ENTS
=
1.0mm
=
0.5mm
=
0.2mm
=
0.1mm
MLE
X PT
Y LT
D
2/11
ELL
EMSE
A CIRC
UIT, LON
SDAL
E SA
101
FINISH:
FUNCTIO
N:
FEMALE SHROUD PROFILE TOLERANCE = 0.10
TO CAD M
ODEL
APPROVED FOR:
TOOL
DESIG
N
3.
O
R
6. A
LL DIM
ENSIONS
DISPL
AYED
ARE
DEE
MED
MAJ
OR & SU
BJEC
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MET
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I CONF
IRMAT
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0.2 AP
PLIES FO
R LINE
AR DIM
ENSIONS
FOR AN
GUL
AR DIM
ENSIONS
1
4. F
OR AL
L UN
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IFIED DE
TAIL, R
EFER
TO CAD
MODE
L
5. F
OR DE
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OWN, A G
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AL TOLE
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7. C
RITICA
L DIMEN
SION FO
R QA PR
OCE
SS IN
SPEC
TION AR
E BA
LLOONE
D & NU
MBE
RED IN RED
NOTE:
1.
LIGHT
ETC
HED FINISH
ON CA
VITY
FAC
ES W
ITH PO
LISH
ED FINISH ON VE
RTICAL
FAC
ES
O
NLY WHE
RE REQ
UIRE
D TO
PRE
VENT
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ING TO CAV
ITY OR CO
RE
2.
THIS COMPO
NENT
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T PL
UG TOGET
HER WITH Y2
0-6 WITHO
UT EXC
ESSIVE
FORC
E (<10
N).
T
OLE
RANC
E OF SH
ROUD
PRO
FILE
IS CRITICA
L, REF
ER TO CAD
MODE
L
REV
ISIO
N HISTO
RY
CAD
DWG
DETA
ILS
DATE
DRN
APP
1
01
ORIG
INAL
ISSU
E FO
R TOOL DES
IGN
30/3/201
5
JS
MF
12.61
40.50
C
C
REFE
R TO
F20
-1
EXTE
RNAL
SOCK
ET DET
AIL
27.50
SECTI
ON A-A
SCALE
3 : 1
TYP 6.PL
2.900
5.500
10.00
2.500
4.400
5.200
28.40
6.20
6.90
13.80
A
A
15.20
53.50
15.30
SECTI
ON C-C
SCALE
2 : 1
15.80
±0.07
6.500
24.40
AT CLIP FACE
FINISH:
APPROVED FOR:
TOOLD
ESIGN
FUNCTIO
N O
F ASSEMBLY
AND/O
R REDUCES ELE
CTRICAL P
ERFORMANCE
FOR ANGULA
R DIM
ENSIO
NS
OR
0.2 APPLIE
S FOR LIN
EAR DIM
ENSIO
NS
1
3. FOR ALL U
NSPECIFIED DETAIL, R
EFER TO CAD M
ODEL
4. FOR DETAIL N
OT SHOWN, A
GENERAL T
OLE
RANCE O
F
6. CRITICAL D
IMENSIO
N FOR Q
A PROCESS IN
SPECTIO
N ARE BALLO
ONED & NUMBERED IN
RED
5. ALL D
IMENSIO
NS DISPLA
YED ARE DEEMED M
AJO
R & SUBJE
CT TO M
ETROLO
GY/FAI C
ONFIRMATIO
N
NOTE:
LIGHT ETCHED FINISH O
N CAVITY FACES W
ITH POLIS
HED FINISH O
N VERTICAL F
ACES
1. DESIG
N O
F REAR SECTIO
N TO BE NEGOTIATED W
ITH M
ANUFACTURER TO SUIT FUNCTIO
N
& ASSEMBLY
2. DESIG
N O
F IN
TERNAL F
EATURES TO BE NEGOTIATED W
ITH M
ANUFACTURER TO ENSURE:
(A) E
LECTRICAL T
ERMINALS
HAVE A POSITIVE LO
CATIO
N (IN
SERTIO
N DEPTH IS
ALW
AYS M
AINTAINED)
(B) N
O IN
GRESS O
F O
VERMOULD
MATERIAL IS
PERMISSIBLE
IN ANY W
AY THAT PREVENTS THE NORMAL
REVISION HISTORY
CAD
DWG
DETAILS
DATE
DRN
APP
1
01
ORIGINAL IS
SUE FOR TOOL DESIGN
20/1/2015
JS
MF
SHEET
OF
PROJECT No:
1
2
3
4
5
6
7
8
A
B
C
D
F
E
A
B
C
D
E
F
8
7
6
5
4
3
2
1
DRAWING TITLE:
DRAWING No:
REV:
DESIGNED
MATERIAL
FINISH
MASS
DETAILED
APPR'D
DATE
DATE
SCALE
DATE
BATCH SIZE
REJECTION CRITERIA: R
EJECT BATCH IF
ANY OF
AUSTRALIA 5160
A3
SAMPLE QUANTITY TO CHECK
1
THE IN
SPECTED SAMPLES HAVE THE CRITICAL
M20-1
0
Polycarbonate High Flow
DIM
ENSION OUTSIDE OF TOLERANCE
MLEX
MOULDING, M
ALE C
OUPLER
BODY,
SPECIFICATIO
NS
SEE NOTES
4.67 g
1 1
Reproduction in any form
is strictly forbidden
GE
NE
RA
L T
OL
ER
AN
CE
S0.00
MOULDED
PLUG, 20A
0.0
This drawing rem
ains the property of MLE
X Pty. Ltd.
0.000 A
NGULAR
DO NOT SCALE
SLDWKS
J. F
ITZGERALD
J. S
AUER
25/02/2015
20/01/2015
M20-1
Drawing file: M20-1 Male_Coupler_Body
Part file: M20_Male_coupler_body for overmold.001
C
without authorised approval.
14003
UNLESS O
THERWISE STATED
REFER TO MLEX M
ATERIA
L
2:1
DIM
ENSIONS ARE
IN M
ILLIM
ETRES
M. F
AHEY
NO
. OF C
RITIC
AL D
IMEN
SION
S
QA IN
SPECTION REQUIREMENTS
=
1.0mm
=
0.5mm
=
0.2mm
=
0.1mm
MLEX PTY LTD
2/11 ELLEMSEA CIRCUIT, L
ONSDALE SA
101
13.80
B
B
A
A
SEE NOTE 1
23.60
7.54 AT CLIP
FACE
20.00
20.55
10.500
SECTIO
N A-A
SCALE 3 : 1
6.90
1.200
11.600
SECTIO
N B-B
SCALE 3 : 1
TYP 3 PL.
14.000
6.10
9.00
6.949
55.21
A
A
FINISH:
APPROVED FOR:
TOOL
DESIGN
FOR ANGULAR DIMENSIONS
3. FOR ALL UNSPECIFIED DETAIL, REFER TO CAD MODEL
5. ALL DIMENSIONS DISPLAYED ARE DEEMED MAJOR & SUBJECT TO METROLOGY/FAI CONFIRMATION
1
HOUSING WITHOUT INTERFERENCE. TO BE CONFIRMED FOR TOOLING AND IN PRODUCTION.
6. CRITICAL DIMENSION FOR QA PROCESS INSPECTION ARE BALLOONED & NUMBERED IN RED
4. FOR DETAIL NOT SHOWN, A GENERAL TOLERANCE OF
OR
0.2 APPLIES FOR LINEAR DIMENSIONS
NOTE:
1. LIGHT ETCHED FINISH ON CAVITY FACES WITH POLISHED FINISH ON VERTICAL FACES
ONLY WHERE REQUIRED TO PREVENT STICKING TO CAVITY OR CORE
2. THESE FACES ARE CRITICAL FOR ASSEMBLY: ALL R10 AND R20 COVERS MUST ASSEMBLE TO MAIN
REVISION HISTORY
CAD DWG DETAILS DATE DRN APP
1 01 ORIGINAL ISSUE FOR TOOL DESIGN 30/3/15 JS MF
SHEET OF
PROJECT No:
1 2 3 4 5 6 7 8
A
B
C
D
F
E
A
B
C
D
E
F
87654321
DRAWING TITLE:
DRAWING No:
REV:
DESIGNED
MATERIAL
FINISH MASS
DETAILED
APPR'D
DATE
DATE
SCALE
DATE
AUSTRALIA 5160
14003
REWIREABLE, 20A
MOULDING, MAIN HOUSING,
BATCH SIZE
1 1
THE INSPECTED SAMPLES HAVE THE CRITICAL A3
SAMPLE QUANTITY TO CHECK 0
Polycarbonate High Flow
0.00
MLEX
DIMENSION OUTSIDE OF TOLERANCE
SPECIFICATIONS
101
8.50 g
1
Reproduction in any form is strictly forbidden
GENERAL TOLERANCES
R20-1
REJECTION CRITERIA: REJECT BATCH IF ANY OF
This drawing remains the property of MLEX Pty. Ltd.
0.000
ANGULAR
J. FITZGERALD
Drawing file: R20-1_body_main.r1
13/11/2014
R20-1
SLDWKS1/04/2015
30/03/2015
DO NOT SCALE
J. SAUER
M. FAHEYC
without authorised approval.UNLESS OTHERWISE STATED
REFER TO MLEX MATERIAL
Part file: MFR20_body_main.r3
0.0
DIMENSIONS ARE
2:1
IN MILLIMETRES
NO. OF CRITICAL DIMENSIONS
QA INSPECTION REQUIREMENTS
= 1.0mm
= 0.5mm
= 0.2mm
= 0.1mm
MLEX PTY LTD
2/11 ELLEMSEA CIRCUIT, LONSDALE SA
See Notes
(ALL OTHER FACES ETCHED)
POLISH HATCHED FACES
THIS REGION TO BE
INSERTED IN TOOL
SEE NOTE 1
SEE NOTE 1
THIS REGION TO BE AN
INTERCHANGABLE INSERT
IN MOULDING TOOL
CAVITY NUMBER
MARKING TO BE
PLACED HERE
17.914 (TO RIB)
31.50
21.00
10.53 ±0.05
6.54 ±0.05
B
B
DETAIL C
SCALE 5 : 1
TYP 2PL
2.605
3.100
1.500
0.565
22.000
24.00
SECTION B-B
24.974
1.50 TYP
15.772
12.772
27.368
5.90 ±0.05
TYP
SECTION A-A
C
SHEET
OF
PROJE
CT No:
1
2
3
4
5
6
7
8
A
B
C
D
F
E
A
B
C
D
E
F
8
7
6
5
4
3
2
1
DRAWING TITLE
:
DRAWING No:
REV:
DESIGNED
MATE
RIAL
FINISH
MASS
DETA
ILED
APPR'D
DATE
DATE
SCALE
DATE
BATC
H SIZE
REJ
ECTION CRITER
IA: R
EJEC
T BA
TCH IF
ANY OF
AUST
RALIA 51
60
A3
Y20-5
MLEX
SAMPL
E QUAN
TITY
TO CHEC
K
0
Polyc
arbo
nate High
Flow
DIM
ENSION O
UTS
IDE OF TO
LERAN
CE
1
THE INSP
ECTE
D SAM
PLES
HAV
E TH
E CRITICAL
SPECIFICA
TIONS
See Notes
13.68 g
1 1
Reprod
uction in an
y form
is st
rictly fo
rbidd
en
GENERAL T
OLERANCES
0.00
MOU
LDING, BOD
Y, DOU
BLE FEMALE, 20A
0.0
This draw
ing re
main
s the
prope
rty of M
LEX Pty.
Ltd.
0.00
0
ANGULA
R
DO NOT SCALE
SLD
WKS
J. FITZG
ERAL
D
J. SAU
ER
1/04
/201
5
30/03/20
15
Y20-5
Drawing file: Y20-5.r2_body_females_half
Part file: Y20-2.r2_body_females_half
Cwithou
t autho
rised
app
rova
l.
14003
UNLE
SS O
THERWISE STA
TED
REFER TO
MLEX MAT
ERIAL
1:1
DIM
ENSIONS ARE
IN M
ILLIMETRE
SM. F
AHEY
NO
. OF C
RITIC
AL D
IMEN
SION
S
QA IN
SPEC
TION REQ
UIREM
ENTS
=
1.0mm
=
0.5mm
=
0.2mm
=
0.1mm
MLE
X PT
Y LT
D
2/11
ELL
EMSE
A CIRC
UIT, LON
SDAL
E SA
101
FINISH:
FUNCTIO
N:
FEMALE SHROUD PROFILE TOLERANCE = 0.10
TO CAD M
ODEL
APPROVED FOR:
TOOL
DESIG
N
3.
O
R
6. A
LL DIM
ENSIONS
DISPL
AYED
ARE
DEE
MED
MAJ
OR & SU
BJEC
T TO
MET
ROLO
GY/FA
I CONF
IRMAT
ION
0.2 AP
PLIES FO
R LINE
AR DIM
ENSIONS
FOR AN
GUL
AR DIM
ENSIONS
1
4. F
OR AL
L UN
SPEC
IFIED DE
TAIL, R
EFER
TO CAD
MODE
L
5. F
OR DE
TAIL NOT SH
OWN, A G
ENER
AL TOLE
RANC
E OF
7. C
RITICA
L DIMEN
SION FO
R QA PR
OCE
SS IN
SPEC
TION AR
E BA
LLOONE
D & NU
MBE
RED IN RED
NOTE:
1.
LIGHT
ETC
HED FINISH
ON CA
VITY
FAC
ES W
ITH PO
LISH
ED FINISH ON VE
RTICAL
FAC
ES
O
NLY WHE
RE REQ
UIRE
D TO
PRE
VENT
STICK
ING TO CAV
ITY OR CO
RE
2.
THIS COMPO
NENT
MUS
T PL
UG TOGET
HER WITH Y2
0-6 WITHO
UT EXC
ESSIVE
FORC
E (<10
N).
T
OLE
RANC
E OF SH
ROUD
PRO
FILE
IS CRITICA
L, REF
ER TO CAD
MODE
L
REV
ISIO
N HISTO
RY
CAD
DWG
DETA
ILS
DATE
DRN
APP
1
01
ORIG
INAL
ISSU
E FO
R TOOL DES
IGN
30/3/201
5
JS
MF
12.61
40.50
C
C
REFE
R TO
F20
-1
EXTE
RNAL
SOCK
ET DET
AIL
27.50
SECTI
ON A-A
SCALE
3 : 1
TYP 6.PL
2.900
5.500
10.00
2.500
4.400
5.200
28.40
6.20
6.90
13.80
A
A
15.20
53.50
15.30
SECTI
ON C-C
SCALE
2 : 1
15.80
±0.07
6.500
24.40
AT CLIP FACE
FINISH:
APPROVED FOR:
TOOLD
ESIGN
FUNCTIO
N O
F ASSEMBLY
AND/O
R REDUCES ELE
CTRICAL P
ERFORMANCE
FOR ANGULA
R DIM
ENSIO
NS
OR
0.2 APPLIE
S FOR LIN
EAR DIM
ENSIO
NS
1
3. FOR ALL U
NSPECIFIED DETAIL, R
EFER TO CAD M
ODEL
4. FOR DETAIL N
OT SHOWN, A
GENERAL T
OLE
RANCE O
F
6. CRITICAL D
IMENSIO
N FOR Q
A PROCESS IN
SPECTIO
N ARE BALLO
ONED & NUMBERED IN
RED
5. ALL D
IMENSIO
NS DISPLA
YED ARE DEEMED M
AJO
R & SUBJE
CT TO M
ETROLO
GY/FAI C
ONFIRMATIO
N
NOTE:
LIGHT ETCHED FINISH O
N CAVITY FACES W
ITH POLIS
HED FINISH O
N VERTICAL F
ACES
1. DESIG
N O
F REAR SECTIO
N TO BE NEGOTIATED W
ITH M
ANUFACTURER TO SUIT FUNCTIO
N
& ASSEMBLY
2. DESIG
N O
F IN
TERNAL F
EATURES TO BE NEGOTIATED W
ITH M
ANUFACTURER TO ENSURE:
(A) E
LECTRICAL T
ERMINALS
HAVE A POSITIVE LO
CATIO
N (IN
SERTIO
N DEPTH IS
ALW
AYS M
AINTAINED)
(B) N
O IN
GRESS O
F O
VERMOULD
MATERIAL IS
PERMISSIBLE
IN ANY W
AY THAT PREVENTS THE NORMAL
REVISION HISTORY
CAD
DWG
DETAILS
DATE
DRN
APP
1
01
ORIGINAL IS
SUE FOR TOOL DESIGN
20/1/2015
JS
MF
SHEET
OF
PROJECT No:
1
2
3
4
5
6
7
8
A
B
C
D
F
E
A
B
C
D
E
F
8
7
6
5
4
3
2
1
DRAWING TITLE:
DRAWING No:
REV:
DESIGNED
MATERIAL
FINISH
MASS
DETAILED
APPR'D
DATE
DATE
SCALE
DATE
BATCH SIZE
REJECTION CRITERIA: R
EJECT BATCH IF
ANY OF
AUSTRALIA 5160
A3
SAMPLE QUANTITY TO CHECK
1
THE IN
SPECTED SAMPLES HAVE THE CRITICAL
M20-1
0
Polycarbonate High Flow
DIM
ENSION OUTSIDE OF TOLERANCE
MLEX
MOULDING, M
ALE C
OUPLER
BODY,
SPECIFICATIO
NS
SEE NOTES
4.67 g
1 1
Reproduction in any form
is strictly forbidden
GE
NE
RA
L T
OL
ER
AN
CE
S0.00
MOULDED
PLUG, 20A
0.0
This drawing rem
ains the property of MLE
X Pty. Ltd.
0.000 A
NGULAR
DO NOT SCALE
SLDWKS
J. F
ITZGERALD
J. S
AUER
25/02/2015
20/01/2015
M20-1
Drawing file: M20-1 Male_Coupler_Body
Part file: M20_Male_coupler_body for overmold.001
C
without authorised approval.
14003
UNLESS O
THERWISE STATED
REFER TO MLEX M
ATERIA
L
2:1
DIM
ENSIONS ARE
IN M
ILLIM
ETRES
M. F
AHEY
NO
. OF C
RITIC
AL D
IMEN
SION
S
QA IN
SPECTION REQUIREMENTS
=
1.0mm
=
0.5mm
=
0.2mm
=
0.1mm
MLEX PTY LTD
2/11 ELLEMSEA CIRCUIT, L
ONSDALE SA
101
13.80
B
B
A
A
SEE NOTE 1
23.60
7.54 AT CLIP
FACE
20.00
20.55
10.500
SECTIO
N A-A
SCALE 3 : 1
6.90
1.200
11.600
SECTIO
N B-B
SCALE 3 : 1
TYP 3 PL.
14.000
6.10
9.00
PO Box 172,Lonsdale DC SA 5160T 1300 546 449F +61 (0)8 8311 6411E [email protected]