mmi mty co. intro 0916 hd
TRANSCRIPT
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Company Introduction Molded Materials de Mexico
September 2016
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We are an Advanced Materials Technology company
focused on the application of Composites and Engineered Resins
to reduce weight, substitute metal, reduce waste Customer Growth
Sales
Engineering
Operations
Execution
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Leadership Team
Doug CallahanPresident
Ken BennickEngineering
Paul LarsonFinance
Ed ChappelHuman Resources
Frank RadtkeTooling
Bruce BanningQuality
Mike WilliamsSaline Ops Miguel Arredondo
Monterrey Ops
Beverly GanglerProject Planning
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Engineered Solutions
• Full Service Component Design &
Engineering.
• Prototyping.
• Full Service, in-house Tool Design, Build and
ECO implementation. (Saline)
• World- Class Manufacturing and Assembly.
• Certified Management Systems:
• ISO-9001
• ISO/TS-16949
• ISO-14001
• Application Engineering:
Concept Design Tooling
• Materials Engineering & Development
• Design Engineering:
• CAD/CAM
• Failure Mode Analysis
• Design for Manufacturing / Design
for Assembly
• Process Engineering: Selection and
Development
We speak your language
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• A Class 8 Truck Leader needed to reduce weight and cost on a key Product line.
• While our competitors were still asking for directions, we delivered prototype parts ready for model fitting and took them to Production in record time.
• A Japanese OEM needed a new Seat Tray that better fit their operations, standardized for Left Right and Front-Back seats.
• We delivered Developed Prototype Parts together with our final quote.
Innovation, Performance, Advantage
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Innovation, Performance, Advantage
• Our Returnable packaging and Design experience allow us to come up with solutions above and beyond the RFQ. requirements to offer much higher value-added solutions.
• Our ACT System offers precision molded trays with upfront costs competitive with traditionally cheaper, much less effective alternatives.
Ong
oing
Sav
ings • Product Integrity: Less transit and handling damage, contamination.
• Labor-related Costs: Easier Handling, Load-Unload. Enable automation• Cost of Poor Quality: Kitting , Poka-Yoke• Weight Cost Savings vs. Wood (25%+)• Long Term Recurring Costs – Durability.• Speed: Replacements and increases are delivered fast.
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Tooling
• New Tool Analysis, Design & Engineering.
• ECO implementation.
• All Maintenance and Repairs done in-house in Saline.
• Building regional network in Mexico while we develop
internal capabilities.
• Skilled In-house shop in Saline with state-of-the-art equipment, including 5 large-format CNC Mills running 24/7.
• Innovative value-added features at a competitive cost.
• Concurrent Product-Process Development
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• Certified System.• Solid Team Development Initiatives.• Effective, consistently smooth Launches.• Customer Responsiveness at all Program Life Phases.• SQDCME Customer-focused Performance Metrics.
Safety
Quality
Delivery
Cost
Morale
Environment
ISO-9001
ISO/TS-16949
ISO-14001
Quality System
Following APQP Methodology, we are able to integrate Product/Process Development early in the process, moving much faster than others.
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Our Manufacturing footprint puts most of the main North American Corridor less than one day away by truck.
Close to our Customers…
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… so we grow with them.
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Sales Trend (US$ M) A strong Customer Focus, Agile Execution and Solid Financials lead to strong growth. We are expanding in Michigan 62% and starting up in Mexico, where we went from Greenfield to First Shots in 8 months.
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• 80,000 square feet, growing to 130,000 square feet.• Corporate functions. • Support: Analysis, Design, Engineering, Tool Build.• Manufacturing: Injection Molding & Assembly. • Sales Engineering Support site in Troy, Michigan.
• 103 Full-Time Employees + Temps• 18 Injection Molding Cells - 88 to 2250 Ton
Saline, Michigan
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Monterrey, Mexico
• 35,000 square feet, room to double.• Inside Award-Winning Industrial Development, close to
major highways. • Manufacturing: Injection Molding & Assembly. • Start of Production: November 2016• 550 and 1300 Ton Automated Injection Molding Cells
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Strategic Location
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For more information about what we can do for you, please visit us at: www.mmi-es.com
Thank you!
1234 Woodland DriveSaline, MichiganUnited States
800 123 4567
Saline Monterrey
Ave. Finsa 1260 – BParque Industrial Finsa GuadalupeGuadalupe, NL 67130Mexico
+52 (81) 2133 5140
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< 15 hours from all 5 GM Complexes in Mexico and Texas.Under 2 hours from Ramos Arizpe1 hour flight to the Regional Engineering Center
TOLUCA (2 + 1) • Regional Engineering Center• Foundry• Engines (L4. V8)
ARLINGTON (1):• Assembly: Full Size SUVs (Tahoe, Yukon,
Suburban, Escalade)RAMOS ARIZPE (4): • Engines: HFV6 3.0L/3.6L; GenV 6 & 8 cyl,
Transmissions; 6-speed 6T70• Stamping• Assembly: Sonic, Captiva, Cruze SAN LUIS POTOSI (3):
• Transmissions: 6-speed Auto (GF6)• Stamping• Assembly: Trax, Aveo
SILAO (4): • Engines: 4.8L, 5.3L, 6.0L, 6.2L SC• Transmissions: 6-speed (6L45, 6L80); 8-
speed (8L45, 8L90)• Stamping • Assembly: Full-Size Pick Ups (Sierra,
Silverado, Cheyenne)
+ in Mexico
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CUAUTITLAN :Manufacturing : FiestaEngineering & Design Center
HERMOSILLO: Fusion, MKZ
SAN LUIS POTOSI: Model E (‘20)
CHIHUAHUA: Engines
Under 24 hrs from all SIX Ford plants.
In 2015, Ford announced a $2.5B plan to increase capacity in Mexico, including 3 new plants and an expansion in Chihuahua Engines.
+ in Mexico
GUANAJUATO: Transmissions (‘19)
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2 hours from the “Chrysler Valley” in Saltillo
Under 12 hours from Toluca Plant
1-hour plane ride to Toluca R&D
RAM:• Ram Pickup Stamping• Ram Pickup Assembly• Van Assembly: Promaster
SALTILLO NORTH ENGINES: Hemi
+ in Mexico
TOLUCA:• Stamp & Assembly: Journey, Fiat 500• Mopar Parts for all FCA Brands• Center for R&D, Engineering & Testing
SALTILLO SOUTH ENGINES: Pentastar 3.6L
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We are within 2 hours of 3 DTNA plants and 12 hours from the fourth.
GARCIA:• Mercedes Benz Buses• MarcoPolo (Buses) JV
DERRAMADERO: Cascadia
+ in Mexico
SANTIAGO T. : Buses and Class 8 Trucks