mo cvd material growth

Upload: tuan-anh-nguyen

Post on 14-Apr-2018

221 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/27/2019 Mo Cvd Material Growth

    1/19

    MOCVD technology and material growth

    1.Introduction

    2.The MOVD technique and growth system

    3.Metalorganic compound

    4.Gas phase and surface reaction

    5.Materials Characterization6.MOCVD growth of GaN

  • 7/27/2019 Mo Cvd Material Growth

    2/19

    Most of the advances in semiconductor processing have centered on the ability to

    decrease the physical dimensions of the electronic device structure.

    Lateral dimension:

    Photolithographic,Deposition

    Etching techniques

    Vertical dimension:

    Epitaxial deposition

    1.Introduction

  • 7/27/2019 Mo Cvd Material Growth

    3/19

    Compare of epitaxial methods

    Growth method time features limit

    LPE

    (Liquid phase

    epitaxy)

    1963 Growth form

    supersaturated

    solution onto substrate

    Limited substrate areas

    and poor control over the

    growth of very thin

    layers

    VPE(Vapor phase

    epitaxy

    1958 Use metal halide astransport agents to

    grow

    No Al containedcompound, thick layer

    MBE

    (Molecular Beam

    Epitaxy)

    1958

    1967

    Deposit epilayer at

    ultrahigh vacuum

    Hard to grow materials

    with high vapor pressure

    MOCVD

    (Metal-Organic

    Chemical Vapor

    Deposition)

    1968 Use metalorganic

    compounds as the

    sources

    Some of the sources like

    AsH3 are very toxic.

  • 7/27/2019 Mo Cvd Material Growth

    4/19

    Some about the name of MOCVD

    In the reference, MOCVD also have some other names. Differentpeople prefer different name. All the names refer to the same growth

    method.

    MOCVD (Metalorganic chemical vapor deposition)

    OMCVD(Organometallic CVD)

    MOVPE (MO vapor phase epitaxy)

    OMVPE

    AP-MOCVD (Atmosphere MOCVD)

    LP-MOCVD (Low pressure MOCVD)

  • 7/27/2019 Mo Cvd Material Growth

    5/19

    2. The MOVD growth system

  • 7/27/2019 Mo Cvd Material Growth

    6/19

    Vacuum and

    Exhaust system

    Gas handle

    system

    Computer

    Control

    Reactor

    MOCVD Growth System

  • 7/27/2019 Mo Cvd Material Growth

    7/19

    Gas handling system

    The function of gas handling system is mixing and metering of the

    gas that will enter the reactor. Timing and composition of the gas

    entering the reactor will determine the epilayer structure.

    Leak-tight of the gas panel is essential, because the oxygencontamination will degrade the growing films properties.

    Fast switch of valve system is very important for thin film and abrupt

    interface structure growth,

    Accurate control of flow rate, pressure and temperature can ensurethe stable and repeat.

  • 7/27/2019 Mo Cvd Material Growth

    8/19

    Reactor-1

  • 7/27/2019 Mo Cvd Material Growth

    9/19

    Reactor-2

  • 7/27/2019 Mo Cvd Material Growth

    10/19

    Aixtron Model-2400 reactor

  • 7/27/2019 Mo Cvd Material Growth

    11/19

    Exhaust system

    Pump and pressure controller

    For low pressure growth, we use mechanic pump and

    pressure controller to control the growth pressure. The pump

    should be designed to handle large gas load.

    waste gas treatment system

    The treatment of exhaust gas is a matter of safety concern.

    The MOCVD system for GaAs and InP use toxic materials

    like AsH3 and PH3. The exhaust gases still contain some not

    reacted AsH3 and PH3, Normally, the toxic gas need to be

    removed by using chemical scrubber.

    For GaN system, it is not a problem.

  • 7/27/2019 Mo Cvd Material Growth

    12/19

    3. Metalorganic compound

    The vapor pressure of the MO source is an important consideration inMOCVD, since it determines the concentration of source material in the

    reactor and the deposition rate. Too low a vapor pressure makes it difficult

    to transport the source into the deposition zone and to achieve reasonable

    growth rates. Too high a vapor pressure may raise safety concerns if the

    compound is toxic. Further more, it is easier to control the delivery from aliquid than from a solid.

    Vapor pressures of Metalorganic compounds are calculated in terms of the

    expression

    Log[p(torr)]=B-A/T

  • 7/27/2019 Mo Cvd Material Growth

    13/19

    Vapor pressure of most common MO compounds

    Compound P at 298 K

    (torr)

    A B Melt point(oC)

    (Al(CH3)3)2 TMAl 14.2 2780 10.48 15

    Al(C2H5)3 TEAl 0.041 3625 10.78 -52.5

    Ga(CH3)3 TMGa 238 1825 8.50 -15.8

    Ga(C2H5)3 TEGa 4.79 2530 9.19 -82.5

    In(CH3)3 TMIn 1.75 2830 9.74 88

    In(C2H5)3 TEIn 0.31 2815 8.94 -32

    Zn(C2H5)2 DEZn 8.53 2190 8.28 -28

    Mg(C5H5)2 Cp2Mg 0.05 3556 10.56 175

    Log[p(torr)]=B-A/T

  • 7/27/2019 Mo Cvd Material Growth

    14/19

    Calculate the mole flow rate of MO sources

    When we read some reference, we often see people use mol/min to indicate the flow

    rate. Normally, we use the formula to calculate it.

    F (mol/min)=p MO/p Bubbler*[flow rate (ml/min)]/22400 (mol/ml)

    We need to calculate the mole flow rate before we determine the growth condition. If

    we want to grow alloys, we can use the mole flow rate to estimate the alloys

    composition.

    For example, if we grow AlGaN, we can estimate the Al concentration use the

    following formula if we assume the efficiency of Al and Ga sources is the same.

    xAl

    =FAl

    /(FAl

    + FGa

    )

  • 7/27/2019 Mo Cvd Material Growth

    15/19

    The basic reaction describe GaN growth can simply write as

    Ga(CH3)3+NH3 GaN+3CH4

    The growth procedure as follows:

    1. MO sources and hydrides inject to the reactor.

    2. The sources are mixed inside the reactor and transfer to the deposition area

    3. At the deposition area, high temperature result in the decomposition of

    sources and other gas-phase reaction, forming the film precursors which

    are useful for film growth and by-products.

    4. The film precursors transport to the growth surface

    5. The film precursors absorb on the growth surface

    6. The film precursors diffuse to the growth site

    7. At the surface, film atoms incorporate into the growing film through

    surface reaction

    8. The by-products of the surface reactions absorb from surface

    9. The by-products transport to the main gas flow region away from the

    deposition area towards the reactor exit

    4. Gas phase and surface reaction

  • 7/27/2019 Mo Cvd Material Growth

    16/19

    reaction

  • 7/27/2019 Mo Cvd Material Growth

    17/19

    Physical characterization

    X-ray diffraction (XDS)

    Transmission electron microscopy (TEM)

    Optical microscopy

    Scanning electron microscopy (SEM)Atom force microscopy (AFM)

    Secondary ion mass spectroscopy (SIMS)

    Electrical Measurements

    Van der Pauw Hall

    Capacitance-voltage (C-V)

    Optical measurements

    Photoluminescence (PL)

    5. Materials Characterization

  • 7/27/2019 Mo Cvd Material Growth

    18/19

    Two Step MOCVD Growth procedure

    High temperature

    treatment

    Buffer

    layer

    Epilayer

    Growth

    TMGa

    NH3

    Temperature1150

    o

    C550oC

    1050oC

    Ga(CH3)3+NH3 GaN+CH4

    6. MOCVD grow GaN and related materials

  • 7/27/2019 Mo Cvd Material Growth

    19/19

    Some basic problem related to GaN growth

    MOCVD and other epitaxial techniques have developed more than 30 years, but

    high quality GaN and related compound only available in recent years. There

    are some special problems for GaN and related materials.

    No suitable substrate

    Difficult to obtain p-type epilayer