909.2149.9-01

EN Operation Manual Page 8

MobilePower Ladegerät

Explanation of symbols

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1 Machine elements

2

1

45

6

3

1 Power LED2 Status LED3 Mains cable

4 Mains/equipment plug5 Cooling air apertures6 Charging cable

2 Explanation of symbols

2.1 Meaning of the symbols in the operation manual

Danger to life and limb! If the danger warnings are disregarded, this can cause slight or severe injuries or even death.Danger of property damage! Disregarding danger warnings can cause damage to workpieces, tools, and equip-ment.General note! Indicates useful information about the prod-uct and equipment.

2.2 Meaning of the symbols on the machine

Danger! Read the user information in the operation manual.Use the charger only in closedrooms.

i

Safety precautions

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3 Safety precautionsHazard-free working with the battery and the charger is only possible if you read the oper-ating and safety instructions completely and strictly observe them.Do not expose the machine to rain; do not clean with sprays or steam jets.

If the power cable is damaged or severed while working, do not touch the cable, but im-mediately pull out the mains plug. Never use a machine if the mains cable is damaged.The charger must be used only in closed, dry rooms. If the charger gets wet for any rea-son, you must never connect it to the mains power. If it gets wet during the charging pro-cess, the charger must not be touched and you must first disconnect it from the mains supply.Do not open up the battery and protect it from impacts, heat and fire. Danger of explosion!

� Service and repair work may only be carried out by a trained electrician.

� The battery and the charger must be kept away from children. Children and persons who are unable to op-erate the charger safely, as a result of their physical, sensory or emotional capabilities, their inexperience or lack of knowledge, must not operate this charger unsupervised or without instruction by a responsible person. Otherwise there will be a danger of incorrect operation and injury.

� Dismantling of the charger and the battery is not per-mitted.

It is very important that the battery terminals do not come into contact with each other. For this reason, the battery should never be stored together with loose metal objects which could damage the insulation on the plug and/or cable and/or the protective cov-er/casing, or which could come into contact with the plug contacts.

� Use only the charger designed for use with the battery. Other chargers could damage the battery.

� Use a power supply having 100 V to 240 V alternating voltage (50 or 60 Hz). Use only the appropriate cables and plugs.

� Make sure that the battery and the charger have ad-equate cooling during the charging process.

� Place the battery and the charger on a non-flammable surface during the charging process.

� At the end of the charging process, isolate the charger plug from the battery and unplug the mains plug from the socket.

� The mains and charger plugs must be free from dirt and oil

� Do not use petrol or other highly flammable fluids for cleaning the battery and the charger.

� If the battery or the charger are not to be used for an extended period, the charging plug and the mains plug must be disconnected.

� If fluid comes out of the battery or the charger, please note the following: Avoid contact with skin and the eyes. If fluid does enter your eyes or gets on your skin, wash thoroughly with water and consult a doctor.

The battery or charger must never be used in the following cases.

– The battery or the charger have been immersed in a fluid.

– Water or another fluid has penetrated the casing. – The battery or the charger have been dropped. – The battery or the charger have suffered a severe

impact. – The casing is damaged. – Abnormal noises can be heard. – Smoke comes out.

� Ask your dealer for a replacement.

Commissioning

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4 General regulation of useThe Mobile Power charger must only be used for charg-ing the Mobile Power battery packs! The instructions in the Mobile Power battery operating handbook must be observed.

5 Ambient conditionsTemperature range of ambient air:in operation: 0 °C ...+45 °C (+32 °F ... +113 °F)Transport and storage: -25 °C ... +55 °C (-13 °F ... +131 °F)

Operation, storage and transport may only be carries out within the ranges indicated! Use out-side of this range is considered not used with its intended purpose. The manufacturer is not liable for damages cause by misuse.

6 Setup and transportBefore transport, disconnect the mains plug.Make sure that the battery and the charger cannot fall down during the charging pro-cess.Avoid charging the battery in very dusty or dirty environments.Therefore, always ensure that the cooling air openings are always uncovered!

– Do not set up the device directly by a wall. – Do not cover any cooling air openings.

The device may overheat and be damaged!Cooling air openings are located on the

– Front side of the housing – Rear side of the housing

7 Commissioning  Connect the mains cable 3 to the charger and the mains power (100 - 240 V ~).

 A self-test is carried out when the charger is con-nected to the mains, the Power 1 LED on the charger starts to light up.

 Connect the charger cable 6 to the battery. (See also Mobile Power battery operating handbook)

 The charging process starts within a few seconds and this is signalled accordingly by the Power 1 LED and Status 2 LED on the charger.

Operation and display

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8 Operation and display

Power LED Status LED Description

– – The charger is not in contact with the mains or the mains voltage is below the minimum required supply voltage

green – The charge is in contact with the mains, no battery is connected (stand by). If a battery is connected, it has been deeply discharged

green flashing yellow The battery is charged with a low current (conditioned)green yellow The battery is charged with the standard current (4.5 A)green flashing green The maximum battery voltage has been reached (58.1 V), the battery is

charged with a reducing current up to the maximum battery capacitygreen green The charging process is completegreen flashing green Chargegreen flashing red The charging has been interrupted by the batterygreen red A fault has occurred during charging, which has been detected by the charger

or there is a defect in the charger

 Isolate the charger from the mains and the battery after the charging process is complete (Status LED green).

Messages

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9 Technical data

Technical data UnitsMainsMains voltage (50/60 Hz) V 230 ~Positive mains tolerance % 15Negative mains tolerance % 15Mains fuse A 16Mains cable length m 1.9MachineProtection class IIInput voltage V 100 - 240 V ~Output voltage V 24-58Output power W max. 262Designation CE Battery type Li-IONFrequency 50/60 HzCooling Activated by the fanCharging cable length m 1.5 Dimensions and weightsDimensions (LxWxH) mm 235 x 135 x 60Weight kg 1.1

10 Messages

Fault Possible cause RectificationCharging not taking place

Power LED (green) does not come on. Is the charger connected to the mains and the battery?

First connect the mains cable to the mains and then connect the battery.

The indicator on the charger shows a con-tinuous fault (red LED)

Remove the mains plug and wait 30 seconds and then reconnect the mains plug. If the fault continues, contact the service department.

The battery or the charger gets hot.

Can you hold the charger / battery for an extended period (40 ºC to 60 ºC)?

Both the charger and the battery get hot dur-ing charging. That is normal.

Is the charger or battery too hot to hold for an extended period?

Terminate the charging process immediately and consult the service department.

The charger or the bat-tery generate abnormal smells or smoke

Terminate the charging process immediately and consult the service department.

Declaration of conformity

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Fault Possible cause RectificationThe charging process is not completed in the stipulated time

If the charging process is not completed within a period of 3 hours, under normal conditions, there will be a defect in the charger or the bat-tery. Please consult the service department.

11 Maintenance and repairPlease heed the current safety regula-tions during all care and maintenance work.

The machine requires a minimum of care and mainte-nance. Only a few items need to be checked to ensure trouble-free long-term operation.

11.1 Check regularly  Check the following points for damage before starting up the welding machine: – Mains cable – Charger cable and plug

� Under normal use, it is adequate to clean the charger housing, if required, with a dry non-fraying cloth.

Make sure that the charger is isolated from the mains and from the battery be-fore starting to clean.Never open up the battery yourself, or carry out any changes to it. In this case the guarantee would become invalid.

12 DisposalOnly for EU countries.

Do not dispose of electric tools together with household waste material!

In observance of European Directive 2002/96/EC on waste, electrical and electronic equipment and its imple-mentation in accordance with national law, electric tools that have reached the end of their service life must be collected separately and returned to an environmentally compatible recycling facility.

13 ServiceLorch Schweisstechnik GmbH Im Anwänder 24 - 26 D-71547 Auenwald, Germany GermanyTel. +49 (0)7191 503-0Fax +49(0)7191 503-199LORCH Download Portal: http://www.lorch.biz/downloadHere you can get more technical documentation about your product.

14 Declaration of conformityWe herewith declare that this product was manufac-tured in conformance with the following standards or official documents: EN 61 000-3-2, EN 61 000-3-3 in conformance with the guidelines 2006/95/EU, 2004/108/EU and 2011/65/EU.

2014

Wolfgang GrübManaging Director

Lorch Schweisstechnik GmbH

Lorch Schweißtechnik GmbH Im Anwänder 24 - 26 D-71549 Auenwald GermanyTel. +49 (0)7191 503-0 Fax +49 (0)7191 503-199 info@lorch.biz www.lorch.biz