modal analysis 1 shanghai jiaotong university 2011 experimental modal analysis

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Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

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Page 1: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 1 Shanghai Jiaotong University 2011

ExperimentalModal Analysis

Page 2: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 2 Shanghai Jiaotong University 2011

SDOF and MDOF Models

Different Modal Analysis Techniques

Exciting a Structure

Measuring Data Correctly

Modal Analysis Post Processing

f(t)

x(t)

kc

m

= ++ + +

Page 3: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 3 Shanghai Jiaotong University 2011

Simplest Form of Vibrating System

D

d = D sinnt

m

k

T

Time

Displacement

Frequency1T

Period, Tn in [sec]

Frequency, fn= in [Hz = 1/sec] 1Tn

Displacement

k

mn= 2 fn =

Page 4: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 4 Shanghai Jiaotong University 2011

Mass and Spring

time

m1

m

Increasing mass reduces frequency

1n mm

k2

nf

Page 5: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 5 Shanghai Jiaotong University 2011

Mass, Spring and Damper

Increasing damping reduces the amplitude

time

m

k c1 + c2

Page 6: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 6 Shanghai Jiaotong University 2011

)()()()( tftKxtxCtxM

M = mass (force/acc.)

C = damping (force/vel.)

K = stiffness (force/disp.)

)t(x)t(x)t(x

Acceleration Vector

Velocity Vector

Displacement Vector

)t(f Applied force Vector

Basic SDOF Model

f(t)

x(t)

kc

m

Page 7: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 7 Shanghai Jiaotong University 2011

SDOF Models — Time and Frequency Domain

kcjmF

XH

2

1

)(

)()(

H()F() X()

|H()|

1k

H()

– 90º– 180º

0 = k/m

12m

1c

)()()()( tkxtxctxmtf

f(t)

x(t)

kc

m

Page 8: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 8 Shanghai Jiaotong University 2011

Modal Matrix

Modal Model

(Freq. Domain)

3

1

23

22

12111

3

2

1

F

HH

H

H

HHH

X

X

X

X

nnn

n

n

X1

X2

X3

X4

F3H21

H22

Page 9: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 9 Shanghai Jiaotong University 2011

MDOF Model

-90°

-180°

m

d1+ d2

d1

dF

2 1

1+2

1 2

1+2

Frequency

FrequencyPhase

Magnitude

Page 10: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 10 Shanghai Jiaotong University 2011

Why Bother with Modal Models?

Physical Coordinates = CHAOS Modal Space = Simplicity

q1

1

1

20112

2

q2

1

20222

q3

1

20332

3

Bearing

Rotor

Bearing

Foundation

Page 11: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 11 Shanghai Jiaotong University 2011

Definition of Frequency Response Function

F X

f f f

H(f) is the system Frequency Response Function

F(f) is the Fourier Transform of the Input f(t)

X(f) is the Fourier Transform of the Output x(t)

F(f) H(f) X(f)

)f(F)f(X)f(H

H

H

Page 12: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 12 Shanghai Jiaotong University 2011

Benefits of Frequency Response Function

F(f) H(f) X(f)

Frequency Response Functions are properties of linear dynamic systems

They are independent of the Excitation Function

Excitation can be a Periodic, Random or Transient function of time

The test result obtained with one type of excitation can be used for predicting the response of the system to any other type of excitation

Page 13: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 13 Shanghai Jiaotong University 2011

Compliance Dynamic stiffness

(displacement / force) (force / displacement)

Mobility Impedance

(velocity / force) (force / velocity)

Inertance or Receptance Dynamic mass

(acceleration / force) (force /acceleration)

Different Forms of an FRF

Page 14: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 14 Shanghai Jiaotong University 2011

Alternative Estimators

)()()(fFfXfH

)()()(1 fGfGfH

FF

FX

)()()(2 fGfGfH

XF

XX

213 )( HHG

G

G

GfH

FX

FX

FF

XX

2

1

2

2 *)(

HH

GG

GG

GGG

fXX

FX

FF

FX

XXFF

FX

X(f)F(f) H(f)

Page 15: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 15 Shanghai Jiaotong University 2011

Alternative Estimators

)()()(1 fGfGfH

FF

FX

X(f)F(f) H(f) +

N(f)SISO:

MIMO: snNspFpnHsnX

HFNHFFHHFX

pnnfG

ppffGpnHpnnf

G

1

1

pnffG

pnxfG

pnH

Page 16: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 16 Shanghai Jiaotong University 2011

Alternative Estimators

X(f)F(f) H(f)+

M(f)

SISO:

MIMO:

snMspFpnHsnX

HXMHXFHHXX

npmxGnpfx

GpnHnnxxG

1

2

nnfxGnnxxG

nnH

)()()(2 fGfGfH

XF

XX

Page 17: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 17 Shanghai Jiaotong University 2011

Which FRF Estimator Should You Use?

Definitions:

User can choose H1, H2 or H3 after measurement

Accuracy

Accuracy for systems with: H1 H2 H3

Input noise - Best -

Output noise Best - -

Input + output noise - - Best

Peaks (leakage) - Best -

Valleys (leakage) Best - -

)()()(1 fGfGfH

FF

FX)()()(2 fGfGfH

XF

XXFX

FX

FF

XX

G

G

G

GfH )(3

Page 18: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 18 Shanghai Jiaotong University 2011

SDOF and MDOF Models

Different Modal Analysis Techniques

Exciting a Structure

Measuring Data Correctly

Modal Analysis Post Processing

f(t)

x(t)

kc

m

= ++ + +

Page 19: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 19 Shanghai Jiaotong University 2011

Three Types of Modal Analysis

1. Hammer Testing– Impact Hammer ’taps’...serial or parallel measurements

– Excites wide frequency range quickly

– Most commonly used technique

2. Shaker Testing– Modal Exciter ’shakes’ product...serial or parallel measurements

– Many types of excitation techniques

– Often used in more complex structures

3. Operational Modal Analysis– Uses natural excitation of structure...serial or parallel measurements

– ’Cutting’ edge technique

Page 20: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 20 Shanghai Jiaotong University 2011

Different Types of Modal Analysis (Pros)

Hammer Testing– Quick and easy

– Typically Inexpensive

– Can perform ‘poor man’ modal as well as ‘full’ modal Shaker Testing

– More repeatable than hammer testing

– Many types of input available

– Can be used for MIMO analysis Operational Modal Analysis

– No need for special boundary conditions

– Measure in-situ

– Use natural excitation

– Can perform other tests while taking OMA data

Page 21: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 21 Shanghai Jiaotong University 2011

Different Types of Modal Analysis (Cons)

Hammer Testing– Crest factors due impulsive measurement

– Input force can be different from measurement to measurement (different operators, difficult location, etc.)

– ‘Calibrated’ elbow required (double hits, etc.)

– Tip performance often an overlooked issue Shaker Testing

– More difficult test setup (stingers, exciter, etc.)

– Usually more equipment and channels needed

– Skilled operator(s) needed Operational Modal Analysis

– Unscaled modal model

– Excitation assumed to cover frequency range of interest

– Long time histories sometimes required

– Computationally intensive

Page 22: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 22 Shanghai Jiaotong University 2011

Frequency Response Function

Input

Output

Time(Response) - InputWorking : Input : Input : FFT Analyzer

0 40m 80m 120m 160m 200m 240m

-80

-40

0

40

80

[s]

[m/s²] Time(Response) - InputWorking : Input : Input : FFT Analyzer

0 40m 80m 120m 160m 200m 240m

-80

-40

0

40

80

[s]

[m/s²]

Time(Excitation) - InputWorking : Input : Input : FFT Analyzer

0 40m 80m 120m 160m 200m 240m

-200

-100

0

100

200

[s]

[N] Time(Excitation) - InputWorking : Input : Input : FFT Analyzer

0 40m 80m 120m 160m 200m 240m

-200

-100

0

100

200

[s]

[N]

FFT

FFTFrequency Domain

Autospectrum(Excitation) - InputWorking : Input : Input : FFT Analyzer

0 200 400 600 800 1k 1,2k 1,4k 1,6k

100u

1m

10m

100m

1

[Hz]

[N] Autospectrum(Excitation) - InputWorking : Input : Input : FFT Analyzer

0 200 400 600 800 1k 1,2k 1,4k 1,6k

100u

1m

10m

100m

1

[Hz]

[N]

Autospectrum(Response) - InputWorking : Input : Input : FFT Analyzer

0 200 400 600 800 1k 1,2k 1,4k 1,6k

1m

10m

100m

1

10

[Hz]

[m/s²] Autospectrum(Response) - InputWorking : Input : Input : FFT Analyzer

0 200 400 600 800 1k 1,2k 1,4k 1,6k

1m

10m

100m

1

10

[Hz]

[m/s²]

Frequency Response H1(Response,Excitation) - Input (Magnitude)Working : Input : Input : FFT Analyzer

0 200 400 600 800 1k 1,2k 1,4k 1,6k

100m

10

[Hz]

[(m/s²)/N]Frequency Response H1(Response,Excitation) - Input (Magnitude)Working : Input : Input : FFT Analyzer

0 200 400 600 800 1k 1,2k 1,4k 1,6k

100m

10

[Hz]

[(m/s²)/N]

Time Domain

Impulse Response h1(Response,Excitation) - Input (Real Part)Working : Input : Input : FFT Analyzer

0 40m 80m 120m 160m 200m 240m

-2k

-1k

0

1k

2k

[s]

[(m/s²)/N/s]Impulse Response h1(Response,Excitation) - Input (Real Part)Working : Input : Input : FFT Analyzer

0 40m 80m 120m 160m 200m 240m

-2k

-1k

0

1k

2k

[s]

[(m/s²)/N/s]Inverse

FFT

Excitation

Response

Force

Motion

Input

OutputH

Page 23: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 23 Shanghai Jiaotong University 2011

Hammer Test on Free-free Beam

Frequency

Distance

Amplitude

Beam

FirstMode Second

ModeThirdMode

ForceForceForceForceForceForceForceForceForceForceForce

Roving hammer method: Response measured at one point Excitation of the structure at a number of points

by hammer with force transducer

Frequency Domain View

Press anywhereto advance animation

Modes of structure identified

FRF’s between excitation points and measurement point calculated

ForceModal

D

omain

View

Acceleration

Page 24: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 24 Shanghai Jiaotong University 2011

Measurement of FRF Matrix (SISO)

One row One Roving Excitation One Fixed Response (reference)

SISO

=

X1 H11 H12 H13 ...H1n F1

X2 H21 H22 H23 ...H2n F2

X3 H31 H32 H33...H 3n F3

: : :

Xn Hn1 Hn2 Hn3...Hnn Fn

Page 25: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 25 Shanghai Jiaotong University 2011

Measurement of FRF Matrix (SIMO)

More rows One Roving Excitation Multiple Fixed Responses (references)

SIMO

=

X1 H11 H12 H13 ...H1n F1

X2 H21 H22 H23 ...H2n F2

X3 H31 H32 H33...H 3n F3

: : :

Xn Hn1 Hn2 Hn3...Hnn Fn

Page 26: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 26 Shanghai Jiaotong University 2011

FRF’s between excitation point and measurement points calculated

Whitenoiseexcitation

Shaker Test on Free-free Beam

Frequency

Distance

Amplitude FirstMode Second

ModeThirdMode

BeamAcceleration

Press anywhereto advance animation

Modal

D

omain

View

Frequency Domain View Force

Shaker method: Excitation of the structure at one point

by shaker with force transducer Response measured at a number of points

Modes of structure identified

Page 27: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 27 Shanghai Jiaotong University 2011

Measurement of FRF Matrix (Shaker SIMO)

One column Single Fixed Excitation (reference)

Single Roving Response SISOor

Multiple (Roving) Responses SIMOMultiple-Output: Optimize data consistency

X1 H11 H12 H13 ...H1n F1

X2 H21 H22 H23 ...H2n F2

X3 H31 H32 H33...H 3n F3

: : :

Xn Hn1 Hn2 Hn3...Hnn Fn

=

Page 28: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 28 Shanghai Jiaotong University 2011

Why Multiple-Input and Multiple-Output ?

Multiple-Input: For large and/or complex structures more shakers are required in order to:

– get the excitation energy sufficiently distributed

and

– avoid non-linear behaviour

Multiple-Output: Measure outputs at the same time in order to optimize data consistency

i.e. MIMO

Page 29: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 29 Shanghai Jiaotong University 2011

Situations needing MIMO

One row or one column is not sufficient for determination of all modes in following situations:

– More modes at the same frequency (repeated roots), e.g. symmetrical structures

– Complex structures having local modes, i.e. reference DOF with modal deflection for all modes is not available

In both cases more columns or more rows have to be measured - i.e. polyreference.

Solutions:

– Impact Hammer excitation with more response DOF’s

– One shaker moved to different reference DOF’s

– MIMO

Page 30: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 30 Shanghai Jiaotong University 2011

Measurement of FRF Matrix (MIMO)

=

More columns Multiple Fixed Excitations (references)

Single Roving Response MISOor

Multiple (Roving) Responses MIMO

X1 H11 H12 H13 ...H1n F1

X2 H21 H22 H23 ...H2n F2

X3 H31 H32 H33...H 3n F3

: : :

Xn Hn1 Hn2 Hn3...Hnn Fn

Page 31: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 31 Shanghai Jiaotong University 2011

Modal Analysis (classic): FRF = Response/Excitation

Output

Frequency Response H1(Response,Excitation) - Input (Magnitude)Frequency Response H1(Response,Excitation) - Input (Magnitude)

Working : Input : Input : FFT Analyzer

0 200 400 600 800 1k 1,2k 1,4k 1,6k

100m

10

[Hz]

[(m/s²)/N]

Working : Input : Input : FFT Analyzer

0 200 400 600 800 1k 1,2k 1,4k 1,6k

100m

10

[Hz]

[(m/s²)/N]

Autospectrum(Excitation) - Input

Working : Input : Input : FFT Analyzer

0 200 400 600 800 1k 1,2k 1,4k 1,6k

100u

1m

10m

100m

1

[Hz]

[N] Autospectrum(Excitation) - Input

Working : Input : Input : FFT Analyzer

0 200 400 600 800 1k 1,2k 1,4k 1,6k

100u

1m

10m

100m

1

[Hz]

[N]

Autospectrum(Response) - Input

Working : Input : Input : FFT Analyzer

0 200 400 600 800 1k 1,2k 1,4k 1,6k

1m

10m

100m

1

10

[Hz]

[m/s²] Autospectrum(Response) - Input

Working : Input : Input : FFT Analyzer

0 200 400 600 800 1k 1,2k 1,4k 1,6k

1m

10m

100m

1

10

[Hz]

[m/s²]

Time(Excitation) - InputWorking : Input : Input : FFT Analyzer

0 40m 80m 120m 160m 200m 240m

-200

-100

0

100

200

[s]

[N] Time(Excitation) - InputWorking : Input : Input : FFT Analyzer

0 40m 80m 120m 160m 200m 240m

-200

-100

0

100

200

[s]

[N]

Time(Response) - InputWorking : Input : Input : FFT Analyzer

0 40m 80m 120m 160m 200m 240m

-80

-40

0

40

80

[s]

[m/s²] Time(Response) - InputWorking : Input : Input : FFT Analyzer

0 40m 80m 120m 160m 200m 240m

-80

-40

0

40

80

[s]

[m/s²]

FFT

FFT

Impulse Response h1(Response,Excitation) - Input (Real Part)

Working : Input : Input : FFT Analyzer

0 40m 80m 120m 160m 200m 240m

-2k

-1k

0

1k

2k

[s]

[(m/s²)/N/s]Impulse Response h1(Response,Excitation) - Input (Real Part)

Working : Input : Input : FFT Analyzer

0 40m 80m 120m 160m 200m 240m

-2k

-1k

0

1k

2k

[s]

[(m/s²)/N/s]

InverseFFT

Input

Excitation

Response

Force

VibrationInput

OutputH() = = =

FrequencyResponseFunction

ImpulseResponseFunction

Time DomainFrequency Domain

Operational Modal Analysis (OMA): Response only!

Natural Excitation

Page 32: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 32 Shanghai Jiaotong University 2011

SDOF and MDOF Models

Different Modal Analysis Techniques

Exciting a Structure

Measuring Data Correctly

Modal Analysis Post Processing

f(t)

x(t)

kc

m

= ++ + +

Page 33: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 33 Shanghai Jiaotong University 2011

The Eternal Question in Modal…

F1

F2

a

Page 34: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 34 Shanghai Jiaotong University 2011

Impact Excitation

H11() H12() H15()

Measuring one row of the FRF matrix by moving impact position

LAN

# 1# 2

# 3# 4

# 5

Accelerometer

ForceTransducer Impact

Hammer

Page 35: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 35 Shanghai Jiaotong University 2011

Impact Excitation

t

a(t)

GAA(f)

f

Magnitude and pulse duration depends on:

– Weight of hammer

– Hammer tip (steel, plastic or rubber)

– Dynamic characteristics of surface

– Velocity at impact

Frequency bandwidth inversely proportional to the pulse durationa(t)

t

1

2

1

2

Page 36: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 36 Shanghai Jiaotong University 2011

Weighting Functions for Impact Excitation

How to select shift and length for transient and exponential windows:

Leakage due to exponential time weighting on response signal is well defined and therefore correction of the measured damping value is often possible

Transient weighting of the input signal

Criteria

Exponential weighting of the output signal

Page 37: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 37 Shanghai Jiaotong University 2011

Compensation for Exponential Weighting

With exponential weighting of the output signal, the measured time constant will be too short and the calculated decay constant and damping ratio therefore too large shift Length =

Record length, T

Original signal

Weighted signal

Window function

Time

1

b(t)

W

Correction of decay constant and damping ratio

Wm

WW

1

Wm0

W

0

m

0

Correctvalue

Measuredvalue

Page 38: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 38 Shanghai Jiaotong University 2011

3 lb Hand Sledge

Range of hammers

Building and bridges

12 lb Sledge

Large shafts and larger machine tools

Car framed and machine tools

1 lb hammer

ComponentsGeneral Purpose, 0.3 lb

Hard-drives, circuit boards, turbine blades

Mini Hammer

ApplicationDescription

Page 39: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 39 Shanghai Jiaotong University 2011

Impact hammer excitation

Advantages:– Speed

– No fixturing

– No variable mass loading

– Portable and highly suitable for field work

– relatively inexpensive

Disadvantages– High crest factor means

possibility of driving structure into non-linear behavior

– High peak force needed for large structures means possibility of local damage!

– Highly deterministic signal means no linear approximation

Conclusion

– Best suited for field work

– Useful for determining shaker and support locations

Page 40: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 40 Shanghai Jiaotong University 2011

Shaker Excitation

H11()

H21()

H51()

Measuring one column of the FRF matrix by moving response transducer

# 1# 2

# 3# 4

# 5Accelerometer

ForceTransducer

VibrationExciter

PowerAmplifier

LAN

Page 41: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 41 Shanghai Jiaotong University 2011

Attachment of Transducers and Shaker

Accelerometer mounting: Stud Cement Wax (Magnet)

Force Transducer and Shaker: Stud Stinger (Connection Rod)

Properties of Stinger

Axial Stiffness: High

Bending Stiffness: Low

Accelerometer

ShakerFa

ForceTransducer

Advantages of Stinger: No Moment Excitation No Rotational Inertia Loading Protection of Shaker Protection of Transducer Helps positioning of Shaker

Page 42: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 42 Shanghai Jiaotong University 2011

Connection of Exciter and Structure

ExciterMeasured structure Slenderstinger

Accelerometer

Force Transducer

Tip mass, m

Shaker/Hammermass, M

Fs

Fm

Piezoelectricmaterial

Structure

M

MmFF ms

XMFm

X)Mm(Fs

Force and acceleration measurements unaffected by stinger compliance, but ...

Minor mass correction required to determine actual excitation

Page 43: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 43 Shanghai Jiaotong University 2011

Shaker Reaction Force

Reaction byexternal support

Reaction byexciter inertia

Example of animproper

arrangementStructure

Suspension

Exciter

Support

Structure

Suspension

Exciter

Suspension

Page 44: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 44 Shanghai Jiaotong University 2011

Sine Excitation

a(t)

Time

A

Crest factor 2RMS

A

For study of non-linearities, e.g. harmonic distortion

For broadband excitation:

– Sine wave swept slowly through the frequency range of interest

– Quasi-stationary condition

A(f1)

B(f1)

RMS

Page 45: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 45 Shanghai Jiaotong University 2011

Swept Sine Excitation

Advantages Low Crest Factor High Signal/Noise ratio Input force well controlled Study of non-linearities

possible

Disadvantages Very slow No linear approximation of

non-linear system

Page 46: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 46 Shanghai Jiaotong University 2011

Random Excitation

A(f1)Freq.

Time

a(t)

B(f1)GAA(f), N = 1 GAA(f), N = 10

Random variation of amplitude and phase Averaging will give optimum linearestimate in case of non-linearities

Freq.

SystemOutput

SystemInput

Page 47: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 47 Shanghai Jiaotong University 2011

Random Excitation Random signal:

– Characterized by power spectral density (GAA) and amplitude probability density (p(a))

a(t)

p(a) Time

Can be band limited according to frequency range of interestGAA(f) GAA(f)Baseband Zoom

Signal not periodic in analysis time Leakage in spectral estimates

Frequencyrange

Frequencyrange

Freq. Freq.

Page 48: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 48 Shanghai Jiaotong University 2011

Random Excitation

Advantages Best linear approximation of system Zoom Fair Crest Factor Fair Signal/Noise ratio

Disadvantages Leakage Averaging needed (slower)

Page 49: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 49 Shanghai Jiaotong University 2011

Burst Random Characteristics of Burst Random signal :

– Gives best linear approximation of nonlinear system

– Works with zoom

a(t)

Time

Advantages Best linear approximation of system No leakage (if rectangular time weighting can be used)

Relatively fast

Disadvantages Signal/noise and crest factor not optimum Special time weighting might be required

Page 50: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 50 Shanghai Jiaotong University 2011

Pseudo Random Excitation

a(t)

Time

Pseudo random signal:

– Block of a random signal repeated every T

A(f1)

B(f1)

T T T T

Time period equal to record length T

– Line spectrum coinciding with analyzer lines

– No averaging of non-linearities

Freq.

GAA(f), N = 1 GAA(f), N = 10

Freq.

SystemOutput

System Input

Page 51: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 51 Shanghai Jiaotong University 2011

Pseudo Random Excitation

T T T T Time

a(t)

p(a)

Freq. range Freq. range

GAA(f) GAA(f)Baseband Zoom

Can be band limited according to frequency range of interest

Time period equal to T No leakage if Rectangular weighting is used

Pseudo random signal:– Characterized by power/RMS (GAA) and amplitude probability density (p(a))

Freq. Freq.

Page 52: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 52 Shanghai Jiaotong University 2011

Pseudo Random Excitation

Advantages No leakage Fast Zoom Fair crest factor Fair Signal/Noise ratio

Disadvantages No linear approximation of

non-linear system

Page 53: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 53 Shanghai Jiaotong University 2011

Multisine (Chirp)

For sine sweep repeated every time record, Tr

Tr

A special type of pseudo random signal where the crest factor has been minimized (< 2)

It has the advantages and disadvantages of the “normal” pseudo random signal but with a lower crest factor

Additional Advantages:

– Ideal shape of spectrum: The spectrum is a flat magnitude spectrum, and the phase spectrum is smooth

Applications:

– Measurement of structures with non-linear behaviour

Time

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Modal Analysis 54 Shanghai Jiaotong University 2011

Pseudo-random signal changing with time:

Analysed time data:(steady-state response)

transient response

steady-state response

A B C

A A A B B B C CC

T T T

Periodic Random

A combined random and pseudo-random signal giving an excitation signal featuring:

– No leakage in analysis

– Best linear approximation of system

Disadvantage: The test time is longer than the test time

using pseudo-random or random signal

Page 55: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 55 Shanghai Jiaotong University 2011

Periodic Pulse

Leakage can be avoided using rectangular time weighting Transient and exponential time weighting can be used to increase Signal/Noise ratio Gating of reflections with transient time weighting Effects of non-linearities are not averaged out The signal has a high crest factor

Rectangular, Hanning, or Gaussian pulse with user definable t repeated with a user definable interval, T

The line spectrum for a

Rectangular pulse has a

shaped envelope curve

sin xx

t T Time

1/ t Frequency

Special case of pseudo random signal

Page 56: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 56 Shanghai Jiaotong University 2011

Periodic Pulse

Advantages

Fast No leakage

(Only with rectangular weighting)

Gating of reflections(Transient time weighting)

Excitation spectrum follows frequency span in baseband

Easy to implement

Disadvantages

No linear approximation of non-linear system

High Crest Factor High peak level might excite

non-linearities No Zoom Special time weighting might

be required to increase Signal/Noise Ratio . This can also introduce leakage

Page 57: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 57 Shanghai Jiaotong University 2011

Guidelines for Choice of Excitation Technique

Swept sine excitation For study of non-linearities:

Random excitation For slightly non-linear system:

Pseudo random excitation For perfectly linear system:

Impact excitation For field measurements:

Random impact excitation For high resolution field measurements:

Page 58: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 58 Shanghai Jiaotong University 2011

SDOF and MDOF Models

Different Modal Analysis Techniques

Exciting a Structure

Measuring Data Correctly

Modal Analysis Post Processing

f(t)

x(t)

kc

m

= ++ + +

Page 59: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 59 Shanghai Jiaotong University 2011

Garbage In = Garbage Out!

A state-of-the Art Assessment of Mobility Measurement Techniques – Result for the Mid Range Structure (30 - 3000 Hz) –

D.J. Ewins and J. GriffinFeb. 1981

Transfer MobilityCentral Decade

Transfer MobilityExpanded

Frequency Frequency

Page 60: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 60 Shanghai Jiaotong University 2011

Plan Your Test Before Hand!

1. Select Appropriate Excitation– Hammer, Shaker, or OMA?

2. Setup FFT Analyzer correctly– Frequency Range, Resolution, Averaging, Windowing

– Remember: FFT Analyzer is a BLOCK ANALYZER!

3. Good Distribution of Measurement Points– Ensure enough points are measured to see all modes of interest

– Beware of ’spatial aliasing’

4. Physical Setup– Accelerometer mounting is CRITICAL!

– Uni-axial vs. Triaxial

– Make sure DOF orientation is correct

– Mount device under test...mounting will affect measurement!

– Calibrate system

Page 61: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 61 Shanghai Jiaotong University 2011

Where Should Excitation Be Applied?

Driving Point Measurement

Transfer Measurement

i = j

i j

i

j

j

i

"j"Excitation

"i"sponseRe

F

XH

j

iij

12

2121111 FHFHX

2

1

2221

1211

2

1

F

F

HH

HH

X

X

FHX

2221212 FHFHX

Page 62: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 62 Shanghai Jiaotong University 2011

Check of Driving Point Measurement

All peaks in

)f(F

)f(XImand

)f(F

)f(XRe,

)f(F

)f(XIm

An anti-resonance in Mag Hij must be found between every pair of resonances

Phase fluctuations must be within 180

Im Hij

Mag Hij

Phase Hij

Page 63: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 63 Shanghai Jiaotong University 2011

Driving Point (DP) Measurement

The quality of the DP-measurement is very important, as the DP-residues are used for the scaling of the Modal Model

DP- Considerations:

– Residues for all modes must be estimated accurately from a single measurement

DP- Problems:

– Highest modal coupling, as all modes are in phase

– Highest residual effect from rigid body modes

m Aij

Re Aij

Log MagAij

=

Without rigid

body modes

Measured

Page 64: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 64 Shanghai Jiaotong University 2011

Tests for Validity of Data: Coherence

Coherence)f(G)f(G

)f(G)f(

XXFF

2

FX2

– Measures how much energy put in to the system caused the response

– The closer to ‘1’ the more coherent

– Less than 0.75 is bordering on poor coherence

Page 65: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 65 Shanghai Jiaotong University 2011

Reasons for Low Coherence

Difficult measurements: Noise in measured output signal Noise in measured input signal Other inputs not correlated with measured input signal

Bad measurements: Leakage Time varying systems Non-linearities of system DOF-jitter Propagation time not compensated for

Page 66: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 66 Shanghai Jiaotong University 2011

Tests for Validity of Data: Linearity

Linearity X1 = H·F1

X2 = H·F2

X1+X2 = H·(F1 + F2)

a·X1 = H·(a· F1)

– More force going in to the system will equate to more response coming out

– Since FRF is a ratio the magnitude should be the same regardless of input force

H()

F() X()

Page 67: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 67 Shanghai Jiaotong University 2011

Tips and Tricks for Best Results

Verify measurement chain integrity prior to test:– Transducer calibration

– Mass Ratio calibration Verify suitability of input and output transducers:

– Operating ranges (frequency, dynamic range, phase response)

– Mass loading of accelerometers

– Accelerometer mounting

– Sensitivity to environmental effects

– Stability Verify suitability of test set-up:

– Transducer positioning and alignment

– Pre-test: rattling, boundary conditions, rigid body modes, signal-to-noise ratio, linear approximation, excitation signal, repeated roots, Maxwell reciprocity, force measurement, exciter-input transducer-stinger-structure connection

Quality FRF measurements are the foundation of experimental modal analysis!

Page 68: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 68 Shanghai Jiaotong University 2011

SDOF and MDOF Models

Different Modal Analysis Techniques

Exciting a Structure

Measuring Data Correctly

Modal Analysis Post Processing

f(t)

x(t)

kc

m

= ++ + +

Page 69: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 69 Shanghai Jiaotong University 2011

From Testing to Analysis

MeasuredFRF

Curve Fitting(Pattern Recognition)

Modal Analysis

)f(H

Frequency

)f(H

Frequency

Page 70: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 70 Shanghai Jiaotong University 2011

From Testing to Analysis

Modal Analysis

)f(H

Frequency

f(t)x(t)

kc

m

f(t)x(t)

kc

m

f(t)x(t)

kc

mSDOF Models

Page 71: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 71 Shanghai Jiaotong University 2011

Mode Characterizations

All Modes Can Be Characterized By:

1. Resonant Frequency

2. Modal Damping

3. Mode Shape

Page 72: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 72 Shanghai Jiaotong University 2011

Modal Analysis – Step by Step Process1. Visually Inspect Data

– Look for obvious modes in FRF

– Inspect ALL FRFs…sometimes modes will show up in one FRF but not another (nodes)

– Use Imaginary part and coherence for verification

– Sum magnitudes of all measurements for clues

2. Select Curve Fitter

– Lightly coupled modes: SDOF techniques

– Heavily coupled modes: MDOF techniques

– Stable measurements: Global technique

– Unstable measurements: Local technique

– MIMO measurement: Poly reference techniques

3. Analysis

– Use more than 1 curve fitter to see if they agree

– Pay attention to Residue calculations

– Do mode shapes make sense?

Page 73: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 73 Shanghai Jiaotong University 2011

Modal Analysis – Inspect Data1. Visually Inspect Data

– Look for obvious modes in FRF

– Inspect ALL FRFs…sometimes modes will show up in one FRF but not another (nodes)

– Use Imaginary part and coherence for verification

– Sum magnitudes of all measurements for clues

2. Select Curve Fitter

– Lightly coupled modes: SDOF techniques

– Heavily coupled modes: MDOF techniques

– Stable measurements: Global technique

– Unstable measurements: Local technique

– MIMO measurement: Poly reference techniques

3. Analysis

– Use more than 1 curve fitter to see if they agree

– Pay attention to Residue calculations

– Do mode shapes make sense?

Page 74: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 74 Shanghai Jiaotong University 2011

Modal Analysis – Curve Fitting1. Visually Inspect Data

– Look for obvious modes in FRF

– Inspect ALL FRFs…sometimes modes will show up in one FRF but not another (nodes)

– Use Imaginary part and coherence for verification

– Sum magnitudes of all measurements for clues

2. Select Curve Fitter

– Lightly coupled modes: SDOF techniques

– Heavily coupled modes: MDOF techniques

– Stable measurements: Global technique

– Unstable measurements: Local technique

– MIMO measurement: Poly reference techniques

3. Analysis

– Use more than 1 curve fitter to see if they agree

– Pay attention to Residue calculations

– Do mode shapes make sense?

Page 75: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 75 Shanghai Jiaotong University 2011

How Does Curve Fitting Work?

Curve Fitting is the process of estimating the Modal Parameters from the measurements

H

2

R/

d

0

-180

Phase

Frequency

Find the resonant frequency– Frequency where small excitation causes a large response

Find the damping – What is the Q of the peak?

Find the residue– Essentially the ‘area under the curve’

Page 76: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 76 Shanghai Jiaotong University 2011

*

*

r

ijr

r r

ijr

rijrij

pj

R

pj

RH)(H

Residues are Directly Related to Mode Shapes!

Residues express the strength of a mode for each measured FRF

Therefore they are related to mode shape at each measured point!

Frequency

Distance

Amplitude

Beam

FirstMode

SecondMode

ForceForceForceForceForceForceForceForceForceForceForceForce

Acceleration

ThirdMode

Page 77: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 77 Shanghai Jiaotong University 2011

SDOF vs. MDOF Curve Fitters

Use SDOF methods on LIGHTLY COUPLED modes

Use MDOF methods on HEAVILY COUPLED modes

You can combine SDOF and MDOF techniques!

SDOF

(light coupling)

H

MDOF

(heavy coupling)

Page 78: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 78 Shanghai Jiaotong University 2011

Local vs. Global Curve Fitting

Local means that resonances, damping, and residues are calculated for each FRF first…then combined for curve fitting

Global means that resonances, damping, and residues are calculated across all FRFs

H

Page 79: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 79 Shanghai Jiaotong University 2011

Modal Analysis – Analyse Results1. Visually Inspect Data

– Look for obvious modes in FRF

– Inspect ALL FRFs…sometimes modes will show up in one FRF but not another (nodes)

– Use Imaginary part and coherence for verification

– Sum magnitudes of all measurements for clues

2. Select Curve Fitter

– Lightly coupled modes: SDOF techniques

– Heavily coupled modes: MDOF techniques

– Stable measurements: Global technique

– Unstable measurements: Local technique

– MIMO measurement: Poly reference techniques

3. Analysis

– Use more than one curve fitter to see if they agree

– Pay attention to Residue calculations

– Do mode shapes make sense?

Page 80: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 80 Shanghai Jiaotong University 2011

Which Curve Fitter Should Be Used?

Frequency Response FunctionHij ()

Real Imaginary

Nyquist Log Magnitude

Page 81: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 81 Shanghai Jiaotong University 2011

Which Curve Fitter Should Be Used?

Real Imaginary

Nyquist Log Magnitude

Frequency Response FunctionHij ()

Page 82: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 82 Shanghai Jiaotong University 2011

Modal Analysis and Beyond

Hardware ModificationResonance Specification

Simulate RealWorld Response

Dynamic Modelbased on

Modal Parameters

ExperimentalModal Analysis

StructuralModification

ResponseSimulation

F

Page 83: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 83 Shanghai Jiaotong University 2011

Conclusion

All Physical Structures can be characterized by the simple SDOF model

Frequency Response Functions are the best way to measure resonances

There are three modal techniques available today: Hammer Testing, Shaker Testing, and Operational Modal

Planning and proper setup before you test can save time and effort…and ensure accuracy while minimizing erroneous results

There are many curve fitting techniques available, try to use the one that best fits your application

Page 84: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 84 Shanghai Jiaotong University 2011

Literature for Further Reading

Structural Testing Part 1: Mechanical Mobility Measurements

Brüel & Kjær Primer

Structural Testing Part 2: Modal Analysis and Simulation

Brüel & Kjær Primer

Modal Testing: Theory, Practice, and Application, 2nd Edition by D.J. Ewin

Research Studies Press Ltd.

Dual Channel FFT Analysis (Part 1)

Brüel & Kjær Technical Review # 1 – 1984

Dual Channel FFT Analysis (Part 1)

Brüel & Kjær Technical Review # 2 – 1984

Page 85: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 85 Shanghai Jiaotong University 2011

Appendix: Damping Parameters

3 dB bandwidth

2

2f dB3

Loss factor0

dB3

0

db3

f

f

Q

1

Damping ratio0

Bd3

0

dB3

2f2

f

2

Decay constant

Quality factordB3

0

dB3

0

f

fQ

2f dB3

dB30

2dB3,

Page 86: Modal Analysis 1 Shanghai Jiaotong University 2011 Experimental Modal Analysis

Modal Analysis 86 Shanghai Jiaotong University 2011

Appendix: Damping Parameters

tsineR2)t(h dt , where the Decay constant is given by e-t

The Envelope is given by magnitude of analytic h(t):

The time constant, , is

determined by the time it

takes for the amplitude to

decay a factor of e = 2,72…

or

10 log (e2) = 8.7 dB

)t(h~

)t(h)t(h 22

Decay constant

Time constant :

Damping ratio

Loss factor

Quality

1

1

00 f2

1

0f

12

0f1

Q

h(t)

Time

te