mode41-43 - reefer unit

8/10/2019 Mode41-43 - Reefer Unit

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Standard Time SystemReefer Unit

TABLE OF CONTENTS:

General Remarks Page 2

0.0 Various Page 3

1.1 1.4 Frame / Insulation Page 4

1.5 1.7 Panels Page 5 6

2.1 Piping Page 7

2.2 Valves Page 8 9

2.3 Gauges Page 10

2.4 Heat exchangers / Regulators Page 10

2.8 Heaters Page 11

2.9 Air Ventilation / Drain Hoses Page 12

3.1 3.6 Sensors / Swi tches Page 13 14

3.7 3.8 Wiring Page 15

4.X Evaporator / Condenser Coil Page 16

4.X Recipients Page 17

5.1 5.2 Fan Motors Page 18 19

5.9 Fresh Mist Page 19

6.X Contro l Box Components Page 20 22

7.X Compressor Page 23

9 1 9 2 Back up Batteries Page 24


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General Remarks

First figure in the 4 digit code system is used for identification of the unit type.

One of the below figures must substitute the X in the repair codes. Validation on unit typetakes place in RKRP so a wrongly used code can not be updated.

Figure: Unit type:

1 StarCool2 Daikin3 Thermo King CF-II

4 Hi-Vent / StarVent5 Carrier6 Thermo King TNE508 / CRR40 / Magnum8 Thermo King CRR40-DF (Super Freeze uni ts)

Important Notice:

The Man-hours per piece listed in this Reefer Unit section of the Standard Time System(STS) are the Maximumallowable time for the respective repair jobs.

For all repair jobs involving replacement of parts it is acceptable to apply the maximumallowable time.

However, for all jobs with repair in text, the actual time consumed must apply. If the actualtime consumed should exceed the maximum allowable time, the latter shall apply.

For your guidance, repair codes with repair in text, usually refer to repair work requiring nospare parts., trouble shooting, leak check, cleaning of components and wiring. Common toall of these repair jobs is that they will vary in complexity and time consumption, from timet ti


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WOCGLBEMRREF MODE 41-43 Page 3Date: 2007-04-03 Reefer Unit of 28Revis ion: 3.0

0.0 VARIOUS

43 Internal Cleaning fee 1,2,3,4,5,6,8 1 0,2 091241-43 Handling / Trucking charge 2 0 0917

43 Cleaning / Inspection of Vessel PTIed unit 1,2,3,4,5,6,8, 1 0,2 093943 Pre-Trip Inspection Fee 1,2,3,5,6 1 0,4 0940 0943, 0944, 094543 Pri-Trip Inspection (PTI) Highvent / Starvent 4 1 0.2 094343 Pre-trip Inspection Super Freezers (ONLY) 8 1 0,8 094443 Run Test Reefers 1,2,3,4,5,6 2 0.1 094543 Install Place PTI sticker here, label 1,2,3,4,5,6 1 0,1 X940 X94241 Time used beyond STS onboard Vessel 1,2,3,4,5,6,8 20 1 X941

43 Install decal 1.2.3.5.6.8 1 0,1 X94243 Upgrade Software any MPC Controller 1,2,3,5,6,8 1 0,1 X999 X619

Core Charges43 Core Charge for Missing Main Relay Board 6,8 1 0 061543 Core Charge for Missing RRM Module 1,2,5,6,8 1 0 061643 Core Charge for Missing Data Logger 5,6,8 1 0 061843 Core Charge for Missing MPC 1,2,3,5,6,8 1 0 0619

43 Core Charge for Missing Compressor 1,2,3,5,6,8 1 0 0711


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1.1 1,4 Frame / Insulation

41 Frame 1,2,3,4,5,6,8 1 1 X111

43 Frame 1,2,3,4,5,6,8 4 1 X111

41-43 Retainer, Cable 1,2,3,5,6,8 1 0,2 X11241-43 Resecure / Reinstall screws-bolts 1,2,3,4,5,6,8 1 0,1 X113

43 Repair/Replace Handle 1,2,4,5 2 0,2 X11443 Repair / Replace Handle 2,6,8 1 0,2 6114

41-43 Broken Bolt Extraction 1,2,3,4,5,6,8 10 0,1 X11543 Rear doors, Repair / Replace 4 2 0,3 X121

43 Rear panel, Upper / Lower , Replace 1,2,3,5,6,8 2 0,2 X122 X15X , 5213 , 5219, X25X43 Re-foaming of unit 1,2,3,5,6,8 20 0,1 X13143 R & R Reefer Unit complete 1,2,3,5,6,8 1 2 X141


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1,5 1,7 Panels

Evaporator Section41-43-44 Repair / Replace Evap. Access Door 1,3,4,5,6,8 1 0,3 X151

41-43 Repair / Replace Evap. Access Door 2 2 0,2 215141-43-44 Repair / Replace Heater Access Door. 3,6,8 1 0,3 X152

41-43 Repair / Replace Heater Access Door. 4 1 0,2 415241-43 Repair / Replace Heater Access Door. 5 1 0,2 5152

41-43-44 Repair / Replace Door Hinge 1,4,6,8 3 0,2 X15341-43-44 Repair / Replace Door Latch 4,6,8 3 0,2 X154

41-43-44 Repair / Replace Catch for Door Latch 4,6,8 3 0,1 X155

Condenser Section41-43 Replace Grill Screen / Grill Door 1,2,3,4,5,6,8 1 0,2 X161 X431, X43241-43 Repair Grill Screen / Grill Door 1,3,4,5,6,8 5 0,1 X162 X431 , X43241-43 Replace Guard Condenser coil 1,2,5 1 0,5 X163 X431 , X432

41-43 Replace Guard Compressor 3,5,6,8 1 0,1 X164 X71X , X72X41-43 Replace Front Plate Cable 1,2 1 0,1 2164

41-43 Replace Blank Panel / Guard 2,5,6,8 1 0,1 X165 X25X

Control box43 Replace Control Box Complete 1,2,3,4,5,6,8 1 3 X171 X172, X173, X174, X175

41-43-44 Replace Control Box Door 2,3,4,5,6,8 1 0,2 X172 X171 , X17341-43-44 Repair Control Box Door 1,2,3,4,5,6,8 10 0,1 X173 X172

41-43-44 Replace control box Door Hinges 1,2,3,4,5,6,8 2 0,1 X174 X173


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41-43-44

41-43

Replace Door Latch

Replace Door Latch

1,3,4,5,6,8

2

2

1

0,1

0,2

X175

2175

X173

217341-43-44 Repair / Replace Bracket Control Box 1,3,4,5,6,8 10 0,1 X176 X173

41-43 Replace Voltage Shield 5 1 0,1 X177 X171 , X172 , X173


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2.1 Piping

41-43 Repair pipe, Economizer side 1,2,5 10 0,1 X210

41-43-44 Repair pipe, Suction side 1,2,3,5,6,8 10 0,1 X21141-43-44 Repair pipe, Discharge side 1,2,3,5,6,8 10 0,1 X21241-43-44 Repair pipe, Suction side, System 2 (R-23) 8 10 0,1 X21341-43-44 Repair pipe, Discharge side, System 2 (R-23) 8 10 0,1 X214

43 CTR-SER-02-22, Support Bracket 5 1 0,5 5213 512241-43 Replace Filter Drier 1,2,3,5,6,8 1 0,5 X215 X431 , X71X41-43 Replace Moisture & Liquid Indicator 2,5,6 1 0,5 X21641-43 Replace Filter Drier, R-23 system 8 1 1 821741-43 Leak Check 1,2,3,5,6,8 15 0,1 X218 X431

43 CTR-SER-00-05 Liquid Line Support 5 1 0,5 5219 512241-43 Replace Economizer valve Compressor 5 1 1 X220


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2.2 , 2.5 2.7 Valves

Service Valves41-43-44 Replace Suction service Valve 1,2,3,5,6,8 1 1 X221 X71X

41-43 Replace Discharge service Valve 3,5, 1 1 X222 X71X41-43-44 Replace Discharge service Valve 1,2,6,8 1 0,7 X222 X71X41-43-44 Replace Liquid Line Valve 1,3,5,6,8 1 0,7 X223

41-43 Replace Valve Caps 1,2,3,5,6,8 1 0,1 X224 X221 , X22241-43 Replace Schrader Valve 1,2,3,5,6,8 1 0,1 X225 X22441-43 Replace Economizer service Valve 1 1 0,7 1226

41-43 Replace Service Valve Gasket 1,2,3,5,6,8 2 0,3 X229 X221 , X222

TXVs41-43 Replace Thermal Expansion Valve Evap. 1 1 1 1251

41 Replace Thermal Expansion Valve 5 1 1.5 5251 551143-44 Replace Thermal Expansion Valve 2,3,5,6,8 1 1 X251 551141-43 Replace Quench Expansion Valve 5 1 0,4 X25241-43 Replace Economizer TX Valve 1 1 0,8 125341-43 Replace Thermal Expansion Valve, Economiser 2,5,6 1 0,7 X253 X218

41-43-44 Replace Thermal Expansion Valve, R-23 8 1 1 825341-43 Clean / Adjust TXV 3 10 0,1 X254 X935, X251, X253


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Solenoid Valves41-43-44 Liquid Line Solenoid Valve (Vapour inj.) 2,3,5,6,8 1 0,7 X261 X274

41-43 SMV Analogue type, Kit enclosing Tube 3,5 1 2,5 X26241-43 Defrost solenoid Valve 2 1 0,7 226241-43 SMV, Stepper type 2,5 1 1 X263 527241-43 KVQ Valve 6 1 1 6263 6272 , X21841-43 Liquid injection (Quench) Solenoid Valve 2,3,5,6 1 0,7 X264 X27441-43 Suction By-pass Valve, (Repair Kit) 2,5 1 1 X26541-43 HMC Solenoid Valve/Reheat Solenoid valve 2,6 1 0,7 X266 X27441-43 Replace Hotgas Solenoid Valve 1 1 0,8 126741-43 Hot gas By-pass Valve (HGPV), (HSV) 2 1 0,7 2267 2262 , 2263 , 2265 , 2268

41-43 Replace Economizer Solenoid Valve (ESV) 2,5 1 0,7 X26841-43 Replace Digital Control Valve 6 1 0,5 6269 6264, 627441-43 Replace Capillary Solenoid Valve 2 1 0,7 2269

Coils for Solenoid Valves41-43 Replace Coil SMV, Analogue Type 3,5 1 0,5 X271 X262

41-43 Replace Stepper Motor, Electronic Expansion 2 1 0,3 227141-43 Replace KVQ Actuator 6 1 0,3 6272 626341-43 Replace SMV Stepper Motor 2,5 1 0,3 X272 X26341-43 Replace power pack for Stepper Motor 5 1 0,2 5273 526341-43 Replace any Solenoid Coil 1,2,3,5,6,8 1 0,2 X274 X26X41-43 Replace coil digital Control Solenoid Valve 6 1 0,2 6275


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2.3 Gauges

41-43-44 Replace Suction Pressure Gauge 3,5,6,8 1 0,2 X231 X235 , X236

41-43-44 Replace Discharge Pressure Gauge 5,6,8 1 0,2 X232 X235 , X23641-43-44 Replace Gauge Bracket, Including Gauges 3,5,6,8 1 0,5 X235 X231 , X232 , X23641-43-44 Replace any Gauge/Transducer Line 3,5,6,8 2 0,2 X236 X231 , X232 , X235

2.4 Heat Exchangers / Regulators

41-43 Replace Suction Gas Heat Exchanger 3,5,6 1 1 X241 X242

41-43 Replace Economiser Heat Exchanger 1,2,5,6 1 1 X242 X241

41-43 Replace Heat Exchanger 8 1 1,5 X243

41-43 Adjustment of Suction Pressure Regulator 8 10 0,1 X245 X246

41-43 Replace Suction Pressure Regulator 8 1 3 X246 X245

41-43 Adjustment of Discharge Pressure Regulator 8 10 0,1 X247 X248

41-43 Replace Discharge Pressure Regulator 2,5,8 1 1,5 X248 X247 , X71X

41-43 Replace Discharge Check Valve 6,8 1 1 X249 X71X


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2.8 Heaters

41-43 Replace Drain Pan Heater 1 1 0,5 1280

41-43-44 Replace One Heater 1,3,5,6,8 1 0,5 X281 X282 , X283 , X284 , X285 , X286

41-43-44 Replace Two Heaters 1,3,5,6,8 1 0,7 X282 X281 , X283 , X284 , X285 , X286

41-43 Replace Drain Pan Heater 3 1 0,5 3283

41-43-44 Replace Three Heaters 1,5,6,8 1 0,9 X283 X281 , X282 , X284 , X285 , X286

41-43-44 Replace Four Heaters 1,5,6,8 1 1,1 X284 X281 , X282 , X283 , X285 , X286

41-43-44 Replace Five Heaters 1,5,6,8 1 1,3 X285 X281 , X282 , X283 , X284 , X286

41-43-44 Replace Six Heaters 1,5,6,8 1 1,5 X286 X281 , X282 , X283 , X284 , X285

41-43-44 Replace All Heaters , SF unit 8 1 2 X287 X281 ,X282 , X283 , X284 , X285 , X286

41-43-44 Replace Heater Bar Bracket 1,3,5,6,8 1 0,3 X288 X281 ,X282 , X283 , X284 , X285 , X286

41-43-44 Replace Wiring for Heaters 1,3,5,6,8 10 0,1 X289


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2.9 Air Vent / Drain Hose

41-43 Repair / Replace Air Vent 1,2,3,5,6 10 0,1 X291

41-43 Replace Drain Hose 1,2,3,5,6,8 10 0,1 X292

41 Clean Drain Hose 1,2,3,5,6,8 1 0,1 X293

41-43-44 Replace vacuum Valve 8 1 0,5 8294

41-43 Replace Potentiometer Airvent. (VPS) (AVL) 1,2,5,6 1 0,2 X295


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3.1 3.6 Sensors / Switches

43 Replace Any Sensor Housing 1,5,6,8 1 0,5 X310 X311 , X312 , X315 , X711

41-43 Replace Supply Air Sensor 1 2 0.3 131143 Replace Supply Air Sensor 2 2 0,2 2311

41-43 Replace Supply Air Sensor 5,6 2 0,2 X31141-43-44 Replace Supply Air Sensor 3,4,8 1 0,2 X311

41-43 Replace Return Air Sensor 5 2 0,4 531241-43 Replace Return Air Sensor 1 1 0.3 1312

41-43-44 Replace Return Air Sensor 2,3,6,8 1 0,2 X31241-43 Replace Evap. coil sensor 1 1 0,3 131341-43 Replace Evap Coil Inlet Sensor 2 1 0,2 2313

41-43-44 Replace Evap. Coil Sensor 3,6,8 1 0,2 X31341 Replace Defrost Termination Sensor, DTS 5 1 0,5 531343 Replace Defrost Termination Sensor, DTS 5 1 0,3 5313

41-4341-43

Replace Condenser Coil SensorReplace Evap Coil Outlet Sensor

6,82

11

0,20,2

X3142314

41-43 Replace Compressor Discharge Sensor 2,3,5,6,8 1 0,2 X315 X711,X72141-43 Replace Eqonomizer Superheat sensor 1 1 0,3 131641-43 Replace Comp. Discharge Sensor, R-23 scroll 8 1 0,2 X31641-43 Replace Evaporator Superheat sensor 1 1 0,3 1317

41-43 Replace Compressor Suction Sensor 2,5 1 0,2 X31741-43-44 Replace Ambient Sensor 1,2,5,6,8 1 0,2 X318

41-43 Repair / Replace Wiring any Sensor 1,2,3,5,6,8 5 0,1 X31941-43 Replace Klixon, 130 F , HTT 3,5,6,8 1 0,3 X32141-43 Replace Klixon, Defrost Termination, DTT 5 1 0,2 X322

43 Repair Cargo (USDA) Sensor 1,2,5,6,8 3 0,1 X33143 Replace Cargo (USDA) Sensor 1,2,5,6,8 3 0,1 X332 X331

43-44 Repair / Replace Cargo Sensor Socket 1,2,5,6,8 1 0,3 X33341-43 Replace Humidity Sensor 1,2,3,5,6 1 0,3 X335


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41-43 Condenser Pressure Transducer 5 1 0,2 X34141-43 Replace Discharge Pressure Transducer 1,2,5 1 0,2 X34241-43 Replace Suction Pressure Transducer 1,2,5 1 0,2 X343

41-43 Replace intermediate Pressure Transducer 1 1 0,3 134441-43 Replace HP-switch 1,2,3,5,6,8 1 0,3 X351 X71X41-43 Replace Condenser Fan Switch 3 1 0,3 X352

41-43-44 Replace HP-switch, R-23 scroll 8 1 0,3 X353 X72141-43 Replace LP-switch 8 1 0,5 X35441-43 Replace LP switch 3,6 1 0,3 X354

41-43-44 Replace On-Off Switch 3,4,5,6,8 1 0,2 X36141-43 Replace Manual Defrost Switch 3,5, 1 0,2 X36241-43 Replace Water Cooling pressure Switch 2,5 1 0,2 X363

41-43 Replace Condenser fan OFF (Water Cooling) 6 1 0,2 636341-43 Replace Switch Boot 4,6,8 1 0,1 X364


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3.7 3.8 Wiring

Power Cable / Plug

41-43-44 Replace Power Cable 1,2,3,4,5,6,8 1 1 X371 X372 , X373

41-43-44 Repair Power Cable (Splice) 1,2,3,4,5,6,8 1 0,3 X372 X371

41-43-44 Replace Power Plug 1,2,3,4,5,6,8 1 0,3 X373 X371 , X374

41-43 Replace Gasket Power Plug 1,2,3,4,5,6,8 1 0,1 X374

Wiring

41-43 Replace Terminal Block 2,3,4,5, 1 0,4 X381

41-43 Repair / Replace Burned out Wiring 1,2,3,4,5,6,8 10 0,1 X382

41-43 Cleaning Wiring 1,2,3,4,5,6,8 5 0,1 X383

41-43 Replace Connecting Cables CTRL-MRB 1,2,6,8 1 0,1 X384 X614 , X615 , X619

41-43 Replace Ribbon Cable Control Box 5 1 0,1 5384 X611 , X614 , X619

41-43 Trouble Shooting 1,2,3,4,5,6,8 10 0,1 X386


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4.X Evaporator / Condenser Coil

Evaporator Coil

43-44 Replace Evaporator Coil, Incl. R&R of Unit . 1,2,3,5,6,8 1 8 X411 X141

41-43-44 Repair of Evaporator Coil 1,2,3,5,6,8 20 0,1 X412 X411 , X413

41-43 Cleaning of Evaporator Coil 1,2,3,5,6,8 5 0,1 X413 X411 , X412

43-44 Repair / Replace Grill/Grating at rear of unit 1,2,3,4,5,6,8 10 0,1 X414 X411 , X412 , X413

Condenser Coil

41-43 Replace Condenser Coil, Incl. Wiring / Drier 1,2,3,5,6 1 3 X431 X161 , X162 , X163, X215

41-43-44 Replace Condenser Coil, Incl. Wiring / Drier, SF 8 1 3,5 8431 X161 , X162 , X163

41-43 Repair Condenser Coil 1,2,3,5,6,8 20 0,1 X432 X431 , X161 , X162 , X163

41-43 Cleaning of Condenser Coil / Frame 1,2,3,5,6,8 1 0,2 X433 X431


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Recipients

41-43-44 Replace Receiver Tank 3,5,6,8 1 1 X451 X452 , X453

41-43 Replace Receiver Tank, Incl. R&R of fittings 1,2,5,6 1 2,5 X452 X451 , X453

41-43 Replace Coupling WCC Receiver Tank. 1,2,3,5,6 2 0,2 X453 X451 , X452

43 Replace dust caps on water cooled condenser 1,2,5,6 1 0,1 X454 X452, X453

41-43-44 Replace Receiver Sight Glass 1,3,5,6,8 1 0,2 X455 X451 , X452

41-43-44 Replace Fusible Plug / Rupture Disk 1,2,3,5,6,8 1 0,2 X456 X451 , X452


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5.1 5.2 Fan Motors

Evaporator Fan Motors41-43 Replace Evaporator motor inc. Fan 1 2 0,4 1511 115141-43 Replace Evap. Fan Motor incl. Fan 2,5 2 0,7 X511 X151 , X512, X514

41-43-44 Replace Evap Fan Motor incl. Fan 6,8 3 0,7 X511 X151 , X514,X51241-43 Replace Evap Fan Motor, CF-II 3 2 1,9 3511 X151 , X512, X514

41-43 Replace bearings pr. evap Fan Motor 1 2 0,4 151241-43-44 Replace Bearings pr. Evap Fan Motor 3 2 2,3 3512 3511, 351441-43-44 Replace Bearings pr. Evap Fan Motor 2,4,5,6,8 2 1,1 X512 X511, X514

41-43 Replace Capacitor Evap. Fan Motor 5 2 0,2 5513 X511 , X514

41-43 Replace Evap Fan CF-II 3 2 1,5 3514 X511 , X51241-43 Replace Evap Fan 2,4,5 2 0,4 X514 X511 , X512

41-43-44 Replace Evap Fan 1,6,8 3 0,3 X514 X511 , X51241-43 Replace Wiring for Evap Fan Motor 1,2,3,4,5,6,8 10 0,1 X515 X151

41-43-44 Repair / Replace Evap Fan Motor Foundation 1,2,3,4,5,6,8 10 0,1 X516 X15141-43 Replace Internal Relay Evap Motor, ML1 ML2 5 2 0,2 X517 X511 , X514

41-43 Replace Klixon Switch TK Motor 6, 8 1 1,2 X517 X511, X512, X514


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Condenser Fan

41-43-44 Replace Condenser Fan Motor, incl. Fan 1,2,3,5,6,8 1 0,7 X521 X161 , X522 , X524

41-43-44 Replace Bearings Cond. Fan Motor 1,2,3,5,6,8 1 0,4 X522 X524

41-43 Replace Capacitor Cond. Fan Motor 5 1 0,2 5523 X521 , X524

41-43 Replace Condenser Fan 1,2,3,5,6,8 1 0,3 X524 X521 , X522

41-43 Repair / Replace Wiring Harness for Cond Motor 1,2,3,5,6,8 5 0,1 X525

5.9 Fresh Mist

41-43 Replace Fresh Mist Atomiser 5 1 0,3 5951


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6.x Control Box Components

Control ler / Display41-43 Replace TK MpD Power Module 6 1 0.2 660941-43 Test of MPC With Tester 5 1 0.2 5610

41-43-44 Test of MPC MRB with Tester 6,8 1 0,4 X61041-43 Replace Display / Keypad 2,5 1 0,2 x611

41-43-44 Replace Keypad MPC2000/MP-3000 6,8 1 0,5 X61141-43 Replace Phase Sensor 4,6 1 0,2 X61241-43 Replace PC/CT Boards 2 1 0,2 261241-43 Replace Controller hatch complete 1 1 0,5 X61341-43 Replace Carrier Sister Boards 5 3 0,2 5613

41-43-44 Replace Display Assy 5,6,8 1 0,4 X614 6619, 861941-43 Replace Power MEAS PCB 1 1 0,5 161541-43 Replace Mother Board, Carrier 5 1 1 5615 561341-43 Replace Main Relay Board 6,8 1 1 X615 X619, X64441-43 Replace RRM Module 2,3,5 1 0,2 X616

41-43-44 Replace RRM Module 1,6,8 1 0,1 X616 X61941-43 Replace MPC (I/O or Logic board), Carrier ML1 5 1 0,6 5617 5619

41-43 Replace terminal block I/O PCB 1 1 0,5 161841-43 Replace Datacorder Carrier ML2 Units 5 1 0,2 561841-43 Replace terminal Board 2 1 0,5 2618

41-43-44 Replace Datalogger MPC2000 6,8 1 0,2 X618 X61941-43 Replace Controller Daikin (DECOS IIID) 2 1 0,3 261941-43 Replace Controller (MPC) 5 1 0,3 5619 5613 , 5615 , 5617

41-43-44 Replace MPC2000 / MP-3000 Controller Incl R&RPiggybacks

6,8 1 0,4 X619 X616


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41-43 Replace CF-II MPA , MPA+ Controller 3 1 0,5 3619

Circuit Breaker / Fuses

41-43-44 Replace Main Circuit Breaker 1,2,3,4,5,6,8 1 0,3 X631

41-43-44 Replace Any Control Circuit Breaker 3,4,5,6,8 1 0,2 X632

41-43 Replace Any Control Fuse 1,5,6,8 1 0,1 X633

41-43 Replace Overload Relay 3 1 0,1 X634

Contactors / Relays

41-43 Replace Evap. , Cond or Heat Contactor 1,2,3,4,5,6,8 2 0,2 X641

41-43-44 Replace Compressor Contactor 1,2,3,5,6,8 2 0,2 X642

41-43 Replace Phase Direction Contactor 1,2,3,4,6 2 0,2 X643

41-43-44 Replace Socket Relays 5,6,8 3 0,1 X644 X641 , X615


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Transformers41-43-44 Replace Control Transformer 1,2,3,4,5,6,8 1 0,3 X651

41-43 Replace Current Limit Transformer, 3 pcs 3,5 1 0,3 X652

41-43 Replace Potential Transformer 5 1 0,3 5653

41-43 Replace Hi-Voltage Module ML2 ML2I 5 1 0,3 5654

Indicator Lights

41-43 Replace Annunciator Lights / Bar 3,5 1 0,2 X691

41-43 Replace Lens / Lamp, Indicator Light 3,4 1 0,1 X692


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Codes


7.X Compressor

41-43 Replace Compressor, Incl. Wiring / Drier 1,2,3,5,6,8 1 2,5 X711 X215 , X714 , X93341-43 Replace Frequency converter incl. wiring 1 1 1 171241-43 Replace/repair compressor terminal box 5,6 1 0,3 X713 X71141-43 Repair Compressor Foundation 1,2,3,5,6,8 5 0,1 X71441-43 Inspection of valve reeds 6,8 1 1,0 X715 X71641-43 Replace Valve Plate / Valve Reeds, Copeland 6,8 1 1,3 X716 X71141-43 Replace Valve plates/Valve reeds 3 1 3,3 X716 X71141-43 Replace Oil Pump / Bearing Assy. Gasket 5 1 1 X718 X71141-43 Replace Compressor Terminal Block 3,5,6,8 1 1 X719 X711 , X721

41-43 Replace Carrier Eliteline Scroll Compressor 5 1 2,5 5721 571141-43 Replace R-23 Scroll Compressor 8 1 2,5 872141-43 Replace Compressor Motor, X-430 3 1 1 372541-43 Replace Compressor Sight Glass 3,5,6,8 1 0,2 X728 X711 , X721


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9.1 9.2 Back up Batteries

41-43 Replace BATTERY CHARGER ASSY 2 1 0.2 2921

41-43 Repair / Replace Back-up Battery / Charger ML1 5 5 0,1 5921

41-43 Replace any Battery for Datalogger 1,2,3,5,6,8 1 0,1 X922

43 Replace Retriever Receptacle Datalogger 1,2,3,5,6,8 1 0,5 X924


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9.3 Evacuation and Charging

41-43 Add. Refrigerant R404a to system (MAGNUM) 6 1 0,3 X930 X935, X936

41-43 Add. Refrigerant R134a to system 1,2,3,5,6,8 1 0,3 X931 X935 , X936

41-43 Add. R-23 to system SF 8 1 0,3 8932 X935 , X936 , X937

41-43 Add. Compressor Oil 1,2,3,5,6,8 5 0,1 X933 X711 , X721

41-43 Contaminated System 1,2,3,5,6,8 2 6,5 X935 X931 , X932 , X933 , X936

41-43-44 Evacuate, Recycle & Recharge System 1,2,3,5,6,8 10 0,1 X936 X931 , X932 , X935

41-43 Reclaim & Evacuate 1,2,3,5,6,8 1 0,3 X937 X935 , X936

41-43 Acid Test 1,2,3,5,6,8 3 0,2 X939


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CORRECTIONS made to Revision 1.1, October 2004:

1. The figure 4 changed from Klinge TNE 405/406 to Hi-Vent and figure removed from codes no longer relevant for Hi-Vent units.2. The figure 7 has been deleted no repairs to be performed on SeaCold3. The figure 1 added for StarCool and associated repair codes.4. Code 1344, mode 41-43 Replace intermediate pressure Transducer, added5. Code 1620, mode 41-43 Replace ON/OFF PCB, added.6. Code 1226, mode 41-43 Replace Economizer Valve, added7. Code X642, mode 41-43-44 Replace compressor contactor. Max. pieces changed from 1 to 28. Code X923, mode 41-43 Replace back up battery for data corder. Deleted.9. Code 5619, mode 41-43 Replace controller (MPC). Allowance time changed from 0,2 to 0,3 Hours

CORRECTIONS made to Revision 2.1, July 2005.

1. Code 3725, mode 41-43 Replace compressor Motor X-430. Conflicting Code 3721 deleted.2. Code X911, X912, X913, X914, X915, X916, X917, X918 and X919 deleted3. Section 9.1 9.2 Section name changed from Partlow Recorder to Back up Batteries 4. Code 5921, mode 41-43 conflicting code X923 deleted.4. Code 6930, mode 41-43 changed to X930 Figure 6 removed and figure 2,7 added. Conflicting codes X931 and 8932 deleted.

5. Code X931, mode 41-43 Figure 2 and 7 deleted. Conflicting code 6930 deleted.6. Code X933, mode 41-43 Figure 2 added.


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CORRECTIONS made to Revision 2.5, March 2006.

1. Code 0940 changed to 0.42. New code 0912 for internal cleaning3. New code 0943 For PTI Highvent / Starvent4. New code 0944 For PTI Super Freezers5. New code 0945 for Reefer Runtest6. X521 correct time 0.7 updated7. X522 correct time 0.4 updated8. StarCool Repair codes added using figure 1

CORRECTIONS made to Revision 2.6 October 2006

1. Figure 6 updated to be valid for Code X612 TK MpD Phase Sensor2. New code 6609 mode 41-43 for TK Mpd Power Module3. Figure 6 Updated to be valid for Code X641 TK Mpd contactor4. Figure 6 updated to be valid for Code X643 TK Mpd contactor5. Text updated X922: Replace any Battery for Datalogger

6. New code 2921 mode 41-43 Replace BATTERY CHARGER ASSY7. X171 Replace control box complete changed to only available in mode 438. Figure 3 updated to be valid for X354 Replace LP switch9. 5721 updated for Carrier Eliteline Scroll compressor replacement


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CORRECTIONS made to Revision 3.0 2007

1. Code 0939 updated in manual2. Figure 6 added to manual code X6433. Figure 2 added to code X2954. Mode 41-43 code 6610 and 8610 Time changed to 0.4 from 0.25. mode 41-43 new code 5610 for Carrier test of MPC6. Added conflict mode 41-43 code 6615 and 6619, 8615 and 8619

mode41-43 - reefer unit

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