Small crane family

Model 2 Harbour CraneTHe perfeCT soluTion for CHallenging siTe CondiTions

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ideal for sMaller TerMinalsModel 2 Harbour Crane

premiere for the Small Crane FamilyModel 2, the first member of Terex Port Solutions' Small Crane Family, is designed exclusively to deliver the performance and manoeuvrability needed to best serve smaller terminals in maritime and river ports.

As electrically powered universal or special-purpose machines, Terex® Gottwald Model 2 cranes can quickly, safely and efficiently handle:

A containers A general cargo A bulk materials A project cargoes.

first ever g HrK rubber-tyred portal harbour craneThe Model 2 once again confirms our pioneering approach: for the first time, the mobile G HRK rubber-tyred portal harbour crane is available to terminal owners. The G HRK rubber-tyred portal harbour crane features all the characteristics the market has come to expect of Terex® Gottwald machines:

A versatile A service-friendly A ergonomically designed A environmentally compatible.

Model 2 – suitable for the following vessels

Cont

aine

r ve

ssel

siz

es

barges / coasters feeders

Capacity [TEUs] 80 – 500 300 – 1,200

No. of rows ≤ 6 ≤ 8

barges / coasters Handysizebu

lk

vess

el s

izes

Capacity [DWT] ≤ 5,000 ≤ 30,000

Small Medium-Sized Large

Model 2 Model 3 Model 4 Model 5 Model 6 Model 7 Model 8

Three crane familiesTerex® Gottwald harbour crane families offer a wide range of models, types and variants. They provide tailor-made solutions to meet the most varied range of requirements and short delivery lead-times.

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new concept: Model 2 is also available as a g HrK rubber-tyred portal harbour crane – ideal for smaller terminals with restricted quayside manoeuvring space

Classic version: Model 2 as a conventional rubber-tyred g HMK mobile harbour crane

The mobile harbour crane technology available from Terex port solutions is not restricted just to the mobile harbour crane itself.

As the industry's pioneer, we have used the basis of this sophisticated technology to create new harbour crane types on quays, rivers and even on the open sea.

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Quayside Cranes

Now we have made a further addition to our modular system. The latest member is the G HRK rubber-tyred portal harbour crane. This crane:

A is as mobile as the well-known Terex® gottwald g HMK mobile harbour crane

A has drive-under capability like the Terex® gottwald g HsK portal harbour crane.

THe rigHT Crane for every siTeModel 2 Types – Hard To beaT

floaTing Cranes

g HsK portal Harbour Crane on a barge

A Tailored portal A Tailored barge

g HpK pedestal-Mounted Harbour Crane

A stationary, tailored pedestal

g HrK rubber-Tyred portal Harbour Crane A standard portal A Clearance height 6 m A Clear width 9.5 m

g HMK Mobile Harbour Crane A Classic chassis A Compact dimensions

g HsK portal Harbour Crane A rail-mounted A Tailored portal A Clearance height under portal and

clear width to customer's specifications

THe Types and versaTile varianTs of Model 2 Harbour CranesCrane types

variants Max. lifting capacities [t]

Max. hoisting speeds [m/min]

Max. radii [m]

63 80 63*25** 85 100 120 38 40

g HMKg HrK(g HsK)(g HpK)

2204 ✔ ✔ ✔

2304 ✔ ✔ ✔

2204 B ✔ ✔ ✔

* Heavy-load operation (top), four-rope grab operation (bottom) ** A8 classification, 32-tonne grab curve in A7 classification Please see the technical data sheet for complete data

Short tower

A Tailored barge

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Maximum wave height 2.5 m

THe rigHT Crane for every siTeModel 2 Types – Hard To beaT

floaTing Cranes

g HsK portal Harbour Crane on a barge

A Tailored portal A Tailored barge

g HpK Harbour pontoon Crane

since 1956, we have established ourselves as industry leader by regularly creating more types of harbour cranes for various customer needs.

our latest pioneering success story is the Terex® gottwald g HrK rubber-tyred portal harbour crane.

g HMK Mobile Harbour Crane –consistent further development

g HsK portal Harbour Crane

g HpK Harbour pontoon Crane

since 1956

since 1998

since 2004

g HrK rubber-Tyred portal Harbour Crane

2012

four-rope grab crane for professional bulk handling

since 1982

The way to success

innovaTion

High tower

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besT soluTion wHere spaCe is aT a preMiuMModel 2 – g HrK rubber-Tyred porTal Harbour Crane

Good drive-under capability is a crucial factor for cargo handling cranes in smaller terminals because it helps other vehicles to keep moving unhindered. As an operator, you know that standstill means reduced productivity.

This is why Terex Port Solutions has chosen to take a bold new step with its Model 2. The G HRK rubber-tyred portal harbour crane has a sufficiently generous portal to allow traffic to pass under it – yet it is compact enough to be highly manoeuvrable to all sides.

With its Terex® Gottwald Model 2 crane, the industry's pacesetter in mobile harbour crane technology offers the long sought-after solution for your quay.

designed to be practical A Clear width: 9.5 m A Clearance height: 6 m A proppable A four axle alignments with eight pairs of wheels, fifth axle optional

A Hydraulic vertical compensation: ± 250 mm A stairway inside or outside (option)

easily manoeuvrable A Maximum 40° steering lock A Tight turning circle A excellent crab steering A on-the-spot turning

easy to drive under A for one-way traffic A Two-way truck movements A railways A also allows conveyor belts to be used

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Terminal infrastructures and site conditions for which the Terex® gottwald g HrK rubber-tyred portal harbour crane is ideally suited on all counts

besT soluTion wHere spaCe is aT a preMiuMModel 2 – g HrK rubber-Tyred porTal Harbour Crane

secure cable control and minimum cable loading thanks to torque-regulated cable reel

well-lit working site thanks to powerful lamps

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Torsionally rigid lattice boom construction with permanently fixed flange connections

Mechanical vertical compensation of ± 250 mm by means of equaliser beams on the g HMK

vertical compensation of ± 250 mm by means of hydraulic cylinders on the g HrK

Travel gear on the g HMK and g HrK with significantly increased axle spacing: much reduced quay loading when travelling the crane, optional equipment with a fifth axle alignment enables even more favourable load distribution

2,100 mm 2,100 mm 2,100 mm 2,100 mm

fasT, versaTile Crane operaTion Model 2 Harbour Crane

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steering lock of up to ± 40° (g HrK) enables tight turning circle and on-the-spot turning

good manoeuvrability due to swivelling subframes for the wheels, all of which are steered, while two of the axle alignments are driven (g HrK)

excellent view of the work site due to tower cab located high up on the tower

easy access to the tower cab via stairways

automatic propping system enables rapid, secure positioning; stabiliser pads made to suit quay loading requirements

fasT, versaTile Crane operaTion Model 2 Harbour Crane

diesel-powered generator A Contained in weatherproof, sound-insulated casing on the portal or chassis

A separate location facilitates: – quieter running characteristics – faster slewing action due

to reduced mass

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Hoist A easily accessible A Hoist drive through aC motors; encapsulated

A planetary gear integrated in the drum with oil cooler

A second hoist for four-rope grab machine

electrics room A generously sized to allow easy access

A electrical equipment and control system clearly divided into function groups

A diagnostics panel to facilitate troubleshooting

A separately positioned on a platform at the rear of the tower

with Terex® gottwald Model 2, the latest addition to generation 5, key function groups have been distributed as generously sized, service-friendly modules around the portal (g HrK) and chassis (g HMK) and on the tower.

sopHisTiCaTed engineeringModel 2 Harbour Crane

Hydraulics unit A with main hydraulic pump and tank A supplies luffing cylinder, travel gear, stabilisers, steering and brake systems with hydraulic oil

A in a separate room on a platform at the rear of the tower

Machinery houseplatform at the rear of the tower houses these units:

A electrical and hydraulic machinery A hoist A counterweights

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slewing gear A slewing gear drive using aC motors

As with all other Terex® Gottwald harbour cranes, Model 2 is powered by electricity. The crane draws its power either:

A from the on-board diesel-powered generator A or from the quayside mains supplying low or medium-voltage electricity.

generating electricity on-boardThe diesel-powered generator features low fuel consumption thanks to its outstanding efficiency. Use of state-of-the-art dynamic brake resistors – standard on Terex® Gottwald cranes – can provide savings in primary energy of up to 15% depending on operating conditions and crane capacity.

Hybrid driveWhen generating power on-board, the crane is even more efficient with the Terex® Gottwald hybrid drive – a combination of the diesel-powered generator and electrostatic short-term storage media. The energy recovered from lowering and braking motions is stored in ultracaps, and is then available to the crane's electric circuits for the next work cycle. The result is potential fuel consumption reduced by up to 23% depending on operating conditions and crane capacity.

Terex gottwald mobile harbour cranes make use of energy efficient diesel generators

effiCienT, environMenTally aware and susTainableeleCTriC drives

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electrostatic short-term storage media (ultracaps)

external power supplyIf used with electricity from the harbour mains, your Terex® Gottwald crane offers these benefits:

A even more enhanced efficiency throughout the drive train

A the opportunity to return electricity to the mains A savings in overheads A zero exhaust emissions in the terminal from these machines

A reduced noise emissions A reduced servicing costs.

our cranes make use of low or medium-voltage mains supplies. They are equipped with the necessary units ex works or can be upgraded at a later date.

effiCienT, environMenTally aware and susTainableeleCTriC drives

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s p e C i a l

Model 2 makes full use of state-of-the-art aC technology. The hoist and slewing gear units on Terex® Gottwald Model 2 cranes are driven by economical, environ-mentally and service-friendly AC motors.

These drives have proved themselves in mobile handling machines and numerous industrial applications.

The key benefits of using AC technology include: A regular maintenance of carbon brushes is no longer required

A gentle, power-dependent starts mean reduced power surges for the generator

A simplified integration of short-term energy storage devices, e.g. ultracaps

A improved connection characteristics for quayside power sources due to reduced power supply disturbance, such as improved cos φ and mitigated line-side harmonics.

electrostatic short-term storage media (ultracaps)

inTelligenT, user friendly and safe Terex® goTTwald Harbour Cranes

Model 2 is packed with intelligent technology. Terex port solutions' designers always bear in mind excellent safety and productivity of both the machine and the harbour crane driver. as standard: ergonomic, top-of-the-range equipmentModel 2 is already provided with user-friendly functions as standard. Standard features include:

A comfortable, air-conditioned tower cab, with optional air-suspension seat to reduce strain and promote safe work

A visumatic® crane management system with its clear, neatly arranged graphic symbols provides intuitive operator guidance

A camera on the boom tip provides best possible view of the work site via the monitor screen in the cab

A ergonomically designed stairways with an inclination of 50° provide safe, easy access to tower cab, machinery rooms and service points.

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increase productivity with additional smart and safe optionsMany optional features enable customers to tune their Terex® Gottwald Model 2 crane to their exact deployment conditions, these include:

A automatic point-to-point handling mode provides efficient support to crane drivers for repetitive load moves

A vertical lift assistant provides vertical load guidance to stop the load swinging after being raised and prevent horizontal loads on the boom

A Tandem lift assistant for safe synchronised lifts using two cranes, making full use of their maximum lifting capacities

A internet based information and diagnostics system records operating data and provides access to service data.

intuitive operation through user-friendly human-machine interface

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perfeCTly inTegraTed HandlingHigHly effiCienT soluTions

Terex Port Solutions develops high-performance harbour cranes – like Model 2 – for all types of cargo. But that is not all: beyond the comprehensive range of harbour cranes, we also offer equipment for other points along the logistics chain – in this way, we create integrated handling solutions from a single source.

As an experienced crane manufacturer, we always bear in mind the entire logistics chain and its interfaces – whether in container, general cargo or bulk handling.

The right choice – from the startWe also offer planning and advisory services on all matters relating to new terminal investments and expansion projects. To this end, we employ state-of-the-art software solutions including simulation and emulation specifically for container handling.

bulk handlingWe offer comprehensive packages for the quayside infrastructure of bulk terminals, including:

A cranes A hoppers A conveyor belts.

Terex Port Solutions enhances bulk-handling capability by offering:

A consultancy services A software designed specifically for bulk terminals, developed by our in-house software company, dbis.

Complete floating crane solutionsWe have also made a name for ourselves as a manufacturer of sophisticated, complete floating crane solutions including the barge and the maritime classification.

solution for transhipping coal on the open sea

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Terex® Gottwald harbour cranes are suitable for a complete range of cargo-handling applications and are adapted to specific quay infrastructures.

Included in our ever-expanding product range are also hoppers of various kinds and software developed by our subsidiary, DBIS, specifically for bulk terminals.

upgrades and retrofits

professional Crane inspections (pCi)

spare parts supply

repairs

For all its port technology products, Terex Port Solutions offers reliable, worldwide, customer-oriented service. This means that your Terex® Gottwald machines are maintained at the highest possible level of availability while securing the value of your investments.

We have a dedicated, integrated, reliable service network that provides professional troubleshooting to support you efficiently. When you purchase a product bearing the Terex®  or Terex® Gottwald brand, we provide a contact responsible in your region. This helps overcome language barriers and time zones and provides help quickly whenever needed.

around THe CloCK, around THe world, around your business life CyCle supporT

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Crane transport

service packages

www.terexportsolutions.com19

installation and commissioning

general overhauls

TPS

-MH

C-M

2-EN

-01

www.terexportsolutions.com

Terex porT soluTions THe broadesT range of Cargo Handling eQuipMenT

The most comprehensive portfolio of port-related products From ship-to-shore cranes and mobile harbour cranes to reach stackers through to integrated systems for fully automated container handling or professional bulk handling – Terex Port Solutions offers you the right solution from a single source.

With our broad portfolio of products and services, sound planning and advisory expertise and a global service network, we are your go-to expert for efficient, safe and environmentally aware cargo handling in ports and terminals.

Effective date: October, 2013. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator’s Manual when using our equipment or otherwise failure to act responsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex Port Solutions makes no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex, Gottwald and Fuchs are trademarks of Terex Corporation or its subsidiaries in the USA and many other countries. All other trademarks are property of their respective owners. © 2013 Terex Corporation.

Gottwald Port Technology GmbH PO Box 18 03 43, 40570 Düsseldorf, GermanyPhone: +49 (0) 211 7102-0 Fax: +49 (0) 211 7102-3651 tps.info@terex.com www.terexportsolutions.com