model purchase date - vintage sno alpine 1.pdf · seat compartment remove backrest and tilt seat....

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Page 1: model purchase date - Vintage Sno Alpine 1.pdf · Seat Compartment Remove backrest and tilt seat. Ideal location for spare plugs, belt, rope, etc. O NOTE: Emergency materials should
Page 2: model purchase date - Vintage Sno Alpine 1.pdf · Seat Compartment Remove backrest and tilt seat. Ideal location for spare plugs, belt, rope, etc. O NOTE: Emergency materials should

model

V.I.N.

purchase date

warranty expiry date _

To be completed by dealer at time of sale

DEALER IMPRINT AREA

MOTO-SKIFUTURASPIRITNUVIKMIRAGESUPERSONICULTRASONIC

Technical PublicationAfter Sales ServiceBombardier LirniteeValcourt, QuebecCanada, JOE2LO

The following are trademarks of Bambardier l.imitee.BOMBARDIER EVERESTSKI-DOO CITATIONALPINE OLYMPIQUEBLIZZARD T'NTCARRY-BOOSEELANELITEGRAND PRIX SPECIAL

Page 3: model purchase date - Vintage Sno Alpine 1.pdf · Seat Compartment Remove backrest and tilt seat. Ideal location for spare plugs, belt, rope, etc. O NOTE: Emergency materials should

.8

....... .13

. 11

. , , .12

INDEX

THE 1981 uLIMITED WARRANTY" . . . . . . . . . .. .. .. . 2

FOREWORD.. . 4

SAFETY IN MAINTENANCE , .. . .. .5

CONTROLSIINSTRUMENTSThrottle lever, brake lever, ignition/light switch, headlamp dimmer switch,emergency cut-out switch, manual starter handle, primer, gear shift lever, accessdoor latch, tether cut-out switch, hood removal, seat compartment, fuel gauge,fuse holder. . . . . . . . . . . . . . . . .. .. . . .. .,. .6

BREAK-IN PERIODBreak-in, inspection, inspection checklist .

FUEL MIXINGRecommended gasoline, recommended oil, fuel mixture ratio, fuel mixing pro­cedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

PRE-START CHECKCheck points .

STARTING PROCEDUREStarting procedure, emergency starting .

DRIVING TIPSBogie wheel, front hood louvers, air silencer box .

LUBRICATIONFrequency, pulley guard removal, drive belt removal, driven pulley, steeringmechanism, gearbox oil level, bogie wheels, rear axles. . . . . .. . 14

MAINTENANCEMaintenance chart, spark plugs, battery, suspension, tracks, track tension andalignment, carburetor, air silencer box, drive belt, mechanism, drivechain tension, brake, adjustment, head nuts, engine mount nuts,muffler attachment, fan belt, general inspection, bulb replacement 16

STORAGETracks, suspension, ski assembly, fuel tank, carburetor, cylinder lubrication,gearbox, controls, driven pulley, battery I chassis, inspection 21

PRE-SEASON PREPARATIONPre-season preparation chart, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 24

TROUBLE SHOOTING ,.......... . 25TOOLS. . 27SPECIFICATIONS. . 28WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . .. 29SI METRIC INFORMATION GUIDE. . . . . . 30OFTEN ASKED QUESTIONS. . . . . . . . . . . . . . . . 31LISTING OF AREA DISTRIBUTORS.. 33HOW TO IDENTIFY YOUR SNOWMOBILE . . . . . . . . . . . . . . . . . . 34CHANGE OF ADDRESS OR OWNERSHIP. . . .. .. 35

Page 4: model purchase date - Vintage Sno Alpine 1.pdf · Seat Compartment Remove backrest and tilt seat. Ideal location for spare plugs, belt, rope, etc. O NOTE: Emergency materials should

LIMITED WARRANTY 1981 SKI·DOO® SNOWMOBILES

1 · PERIODBOMBARDIER l.irnitee as manufacturer, warrants FROM THE DATE OF FIRSTCONSUMER SALES, every 1981 Ski-Doo® snowmobile, sold as NEW AND UN­USED, by an authorized Ski-Doo dealer, for periods of:

• 12 months for ELAN® , CITATION*, EVEREST®, ELlTE®, ALPINE@models.

• 90 consecutive days for BLiZZARD® 5500, 7500, 9500 models subject to thefollowing:

1. If delivery is made after the 31st day of March of a given year and before the 1stday of December of the same year, the above 90 day warranty will start on De­cember 1st.

2. If delivery is made on/or after the 2nd day of January of a given year but beforethe 31st day of March of the same year, all the unused portion of the 90 day pe­riod will be carried over to the next winter and start again on the 1st day ofDecember of the same year.

2 - WHAT BOMBARDIER WILL DOBOMBARDIER will repair and/or replace, at its option, components defective inmaterial and/or workmanship (under normal use and service,) with a genuineBOMBARDIER component without charge for parts or labour, at any authorizedSki-Doo dealer during said warranty period.

3· CONDITION TO HAVE WARRANTY WORK PERFORMEDPresent to the servicing dealer, the hard copy of the BOMBARDIER Customer Re­gistration card received by the customer from the selling dealer at time of pur­chase.

4 - WARRANTY TRANSFERThis warranty is transferable to subsequent owner(s) for remainder of warranty pe­riod from original date of sale.

5 . EXCLUSIONS - ARE NOT WARRANTED• Normal wear on all items such as, but not limited to:

drive belts- slider shoes

spark plugs- breaker points- runners on skis

• A sulphated battery.

• Replacement parts and/or accessories which are not genuine Bombardier partsand/or accessories.

• Damage resulting from installation of parts other than genuine BOMBARDIERparts.

2

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• Damage caused by failure to provide proper maintenance as detailed in theOperator Manual. The labour, parts and lubricants costs of all maintenance ser­vices, including tune-ups and adjustments will be charged to the owner.

• Vehicles used for racing purposes.

• All optional accessories installed on the vehicle.(The normal warranty policy for parts and accessories, if any, applies).

• Damage resulting from accident, fire or other casualty, misuse, abuse or ne­glect.

• Damage resulting from modification to the snowmobile not approved in writingby BOMBARDIER.

• Losses incurred by the snowmobile owner other than parts and labour, such as,but not limited to, transportation towing, telephone calls, taxis, or any other in­cidental or consequential damages.

Some states or provinces do not allow 'the exclusion or limitation of incidental orconsequential damages, so 'the above limitation or exclusion may not apply.

6 - EXPRESSED OR IMPLIED WARRANTIESThis warranty gives you specific rights, and you may also have other legalrights which may vary from state to state, or province to province. Where ap­plicable this warranty is expressly in lieu of all other expressed or impliedwarranties of BOMBARDIER, its distributors and the selling dealer, includingany warranty of merchantability of fitness for any particular purpose; other­wise the implied warranty is limited to the duration of this warranty.However, some states or provinces do not allow limitations on how long animplied warranty lasts, so the above limitation may not apply.

Neither the distributor, the selling dealer, nor any other person has beenauthorized to make any affirmation, representation or warranty other thanthose contained in this warranty, and if made, such affirmation, representa­tion or warranty shall not be enforceable against BOMBARDIER or any otherperson.

7 - CONSUMER ASSISTANCEIf a servicing problem or other difficulty occurs, we suggest the following:

1. Try to resolve the problem at the dealership with the Service Manager orOwner.

2. If this fails, contact your area distributor listed in the Operator Manual.

3. Then if your grievance still remains unsolved, you may write to us:BOMBARDIER UMITEECustomer RelationsRecreational ProductsValcourt, Quebec, Canada, JOE 2LO

BOMBARDIER LIMITEE RESERVES THE RIGHT TO MODIFY ITS WARRAN­TY POLICY AT ANY TIME, BEING UNDERSTOOD THAT SUCH MODIFICA­TION WILL NOT ALTER THE WARRANTY CONDITIONS APPLICABLE TOVEHICLES SOLD WHILE THE ABOVE WARRANTY IS IN EFFECT.October 1979Bombardier l.imiteeValcourt, Quebec, Canada, JOE 2LO @ "Trademarks of Bombardier Limitee

3

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FOREWORD

The operator manual and the Snow­mobile Safety handbook have beenprepared to acquaint the owner / oper­ator of a new snowmobile with the var­ious vehicle controls, maintenance andsafe operating instructions. Each is in­dispensable for the proper use of theproduct, and should be kept with thevehicle at all times.Should you have any questions per­taining to the warranty and its applica­tion, please consu It the Ii Often AskedQuestion" section of this manual, oryour selling dealer.

4

This manual uses the following sym­bols.

.&. WARNING: Identifies and in­T struction which, if not followed,could cause personal injury.

... CAUTION: Denotes an instruc­... tion which, if not followed, couldseverely damage vehicle components.

O NOTE: Indicates supplementaryinformation needed to Iullv com­

plete an instruction.Although the mere reading of such in­formation does not eliminate the haz­ard, your understanding of the infor­mation will promote its correct use.

Page 7: model purchase date - Vintage Sno Alpine 1.pdf · Seat Compartment Remove backrest and tilt seat. Ideal location for spare plugs, belt, rope, etc. O NOTE: Emergency materials should

SAFETY IN MAINTENANCE

Observe the followingprecautions:• Throttle mechanism should be

checked for free movement beforestarting

• should be running onlyis secured in place.

• Never run without drive beltinstalled. Running an unloaded en­

can prove to be dangerous.

• Never run the engine when thetracks are raised off the ".", In,,,

• It can be dangerous to run enginewith the hood removed.

• Gasoline is flammable and explosiveunder certain conditions. Alwaysmanipulate in a well ventilated area.Do not smoke or allow open flamesor in the vicinity. If gasolinefumes are noticed while driving, thecause should be determined andcorrected without delay.

• Maintain your vehicle in top mecha­nical condition at all times.

• Your snowmobile is not designed tobe driven or on black top,bare earth, or other abrasive sur­faces. On such surfaces abnormaland excessive wear of critical partsis inevitable.

• Installation of other than standardequipment, including skr-snreadorsbumpers, racks, etc.,severely the stability and safe-ty of your vehicle. Avoid adding onaccessories that alter the basic vehi­cle configu ration.

• The snowmobile engine can bestopped by the

cut-out switch, tetherturning off the key.

• Whenever the vehicle is parked out­or for a long peri­

od, it is suggested to protect itagainst the inclemency of theweather with a snowmobile cover.

• Do not lubricate throttle and/orbrake cables and housings.

Please read and understand all otherwarnings contained elsewhere andon the vehicle.

THIS MANUAL SHOULD REMAIN WITH THE VEHICLE AT

THE TIME OF RESALE

5

Page 8: model purchase date - Vintage Sno Alpine 1.pdf · Seat Compartment Remove backrest and tilt seat. Ideal location for spare plugs, belt, rope, etc. O NOTE: Emergency materials should

CONTROLS / INSTRUMENTS

AJ Throttle Control LeverBJ Brake Control LeverCJ Ignition / Light SwitchOJ Headlamp Dimmer Swir.ihE) Emergencv Cut-Out Switch

A) Throttle Control LeverLocated on right side of handlebar.When depressed, it controls the en­gine speed and the engagement of thetransmission. When released, enginespeed returns automatically to idle.

B) Brake Control LeverLocated on the left side of handlebar.When depressed, the brake is applied.When released, it automatically returnsto its original position. Braking effectis proportionate to the pressure appliedon the lever.

C) Ignition / Light SwitchOFF

/L1GHTS

..... ON

-START

6

FJ Manual Starter HandleG) PrimerH) Gear Shift Lever/) Access Door LatchJ) Tether cut-out switch

Key operated, 4 position switch. Tostart engine, turn key fully clockwise toSTART position and hold. Return keyto ON position immediately engine hasstarted. To stop engine, turn key coun­ter-clockwise to OFF position. To illu­minate both headlamp and taillight,turn key to LIGHTS position.

D) Headlamp Dimmer SwitchLocated on left side of handlebar, flickswitch to high or low beam.

E)Emergency Cut-Out Switch

A 3 position switch located on the rightside of the handlebar. To stop the en­gine in an emergency, flick the lever toeither upper or lower "OFF" position.To start engine, lever must be in mid­dle "ON" position .

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"shut-off" is re­pull cap from

will be auto-

device turn nut In re-

J) Tether Cut-Out SwitchAttach tether cord to wrist or otherconvenient location then snap tethercut-out over before

Hood RemovalUnlatch cap by turning both handlestoward front of vehicle, remove fueltank cap, gentlv lift hood then discon­nect junction block at right side of en­gine. Remove hood from vehicle.

A WARNING: It is dangerous to run.... engine with cab off. Personal in­jury could result.

Seat CompartmentRemove backrest and tilt seat. Ideallocation for spare plugs, belt, rope, etc.

O NOTE: Emergency materialsshould be wrapped in foam or

similar material. This will prevent pos­sible damage to breakable items whentravelling over rough or bumpy terrain.

Fuel GaugeUnscrew fuel tank cap and withdrawdipstick to check fuel level.

A WARNING: Never use a lit match.... or open flame to check fuel level.

If erneroencvquiredswitch andrYl':lt'r"·:lIl\J shut

O NOTE: The cap must be installedon the switch at all times in

order to operate vehicle.

A WARNING: If the switch is used.... in an emergency situation thesource of malfunction should be de­termined and corrected before restart­ing engine.

H) Gear Shift LeverA 2 position, (FORWARD / REVERSE)gear shift lever. Push up for forwardand down for reverse.

.. CAUTION: Do not activate gear.... shift lever while snowmobile is inmotion.

O NOTE: When a disabledVV"fl.J"~. its drive belt must be re-

moved from and the gear shiftlever into forward gear.

I) Access Door LatchTo gain access to the carburetor orspark plugs, lift lock tab andpull open access

The driver of this vehicle should fami­liarized himself with the function of thisdevice by using it several times on firstouting. Thereby being mentally pre­pared for emergency situations requiringits use.

A WARNING: If the switch has been.... used in an emergency situationthe source of malfunction should bedetermined and corrected before re­starting engine.

F) Manual Starter HandleAuto rewind type located on handside of vehicle. To engagepull handle.

G) PrimerA push-pull button. Pull and push but­ton (2-3 times) to activate primer. The

should be used for coldstarts. After is warm

it is not necessary to usemer when "t",r+.r,,-.,

7

Page 10: model purchase date - Vintage Sno Alpine 1.pdf · Seat Compartment Remove backrest and tilt seat. Ideal location for spare plugs, belt, rope, etc. O NOTE: Emergency materials should

Fuse HolcerLocated in the engine compartment(front of R.H. side).

8

BREAK-IN PERIOD

With Bombardier-Rotax snowmobileengines, a bread-in period is requiredbefore running the vehicle at full throt­tle. manufacturer recommen­dation 10 to 15 operating hours. Dur­ing this period, a richer mixture isneeded (i.e. 40 parts of gas for 1 part of50/1 Bombardier oil). Maximum throt­tle should not exceed 314, however,brief full acceleration and speed varia­tions contribute to a good break-in.Continued wide open throttle accelera­tions, prolonged cruising speeds, andlugging are detrimental during thebreak-in period.

O NOTE: A new drive belt requiresa break-in period of 15-25 km (10­

15 miles),

10..Hour InspectionAs with any precision piece of mechan­ical equipment, we suggest that afterthe first 10 hours of operation or 30days after the purchase, whichevercomes first, that your vehicle be check­ed by your dealer. This inspection will

you the opportunity to discuss theunanswered questions you may haveencountered during the first hours ofoperation. Remember that it is easierto remedy at this time than to allow thesnowmobile to operate until a possiblefailure occurs.

The 10 hour inspection is at the ex­pense of the vehicle owner.

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10-HOUR INSPECTION CHECKLIST JEngine timing

Fan belt tension

Spark plugs condition

Carburetor adjustment

Engine head nuts

Engine mount nuts

Muffler attachment

Gearbox oil level

Chain tension

Battery electrolyte level

Brake operation and lining condition

Ski alignment (runner condition)

Pulley alignment and drive belt condition

Track condition, tension and alignment

Lubricate (steering, suspension, driven pulley)

Electrical wiring (loose connections, stripped wires, damaged insula-tion), tightened all loose bolts, nuts and linkage

Operation of lighting system (HI / LO beam, brake light, otc.l, testoperation of emergency cut-out switch and tether switch

We recommend that you have your dealer sign this inspection list.

Date of 10 hour inspection Dealer signature

9

Page 12: model purchase date - Vintage Sno Alpine 1.pdf · Seat Compartment Remove backrest and tilt seat. Ideal location for spare plugs, belt, rope, etc. O NOTE: Emergency materials should

FUEL MIXING

Oil must be added to the gasoline inpre-measured amounts then both oiland gasoline should be thoroughlymixed together before fueling the tank.

Recommended GasolineUse regular leaded gasoline availablefrom all service stations.

... CAUTION: Never experimentY with different fuel or fuel ratios.

Never use naphtha, methanol or similarproduct.

Recommended OilUse concentrated Bombardier snow­mobile oil available from your dealer.This type of oil has specially formulatedoil bases to meet the lubrication re­quirements of the Bombardier-Rotaxengine.

If Bombardier snowmobile oil is un­available, substitute with a high-quality2 cycle snowmobile oil. The oil/gasmix must meet the vehicle require­ments. See oil manufacturer recom­mendations on container.~ CAUTION: Never use outboardY or straight mineral oils.

Fuel Mixture RatioThe importance of using the correctfuel mixture cannot be overstressed.An incorrect fuel ratio results in seriousengine damage. Recommended fuelratio is 50 / 1.

S.1. MEASURE

500 mL oil to 25 liters = 50/1

IMPERIAL MEASURE

1 can 16 oz oil to 6 imp. 50/1or1 can 600 mL oil to 51/2 imp. gats= 50/1

U.S. MEASURE

1 can 12 oz oil to 5 U.S gals 50/1

O NOTE: To facilitate fuel mixing oilshould be kept at room tempera­

ture.

10

Fuel Mixing ProcedureTo mix the gasoline and oil always usea separate clean container. Never mixdirectly in your snowmobile tank. Forbest results, acquire two containers, ei­ther plastic or metal. Draw from oneuntil empty then use the second one.

•WARNING: Gasoline is flamma­ble and explosive under certain

conditions. Always manipulate in awell ventilated area. Do not smoke orallow open flames or sparks in the vici­nity. If gasoline fumes are noticedwhile driving, the cause should be de­termined and corrected without delay.Never add fuel while the engine is run­ning. Avoid skin contact with fuel atbelow freezing temperatures.1. Pour approximately one gallon of

gasoline into a clean container.

2. Add the full amount of oil.

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3. container cap and shakethe container thoroughly.

4. Add the remainder of the gasoline.

5. Once again thoroughly thecontainer. Then using a funnel witha fine mesh screen to prevent theentry of water and foreign particles,transfer mixture from container intothe snowmobile tank.

a NOTE: When using pre-mixedfuel, always shake the container

thoroughly as the oil has a tendency tosettle.

£. WARNING: Never 'top up' gas...,. tank before placing the vehicle ina warm area. At certain temperatures,gasoline will expand and overflow.

PRE-START CHECK

Check Points• Activate the throttle control lever severa I

times to check that it operates easilyand smoothly. The throttle control levermust return to idle position when re­leased.

• Check fuel level.

• Check that the ski and tracks are notfrozen to the ground or snow sur­face and that the steering operatesfreely .

• Activate the brake control lever andmake sure the brake fully applies be­fore the brake control lever touchesthe handlebar grip.

• Verify that the path ahead of the ve­hicle is clear of bystanders andobstacles.

£. WARNING: Only start your...,. snowmobile once all componentsare checked and functioning properly.

11

Page 14: model purchase date - Vintage Sno Alpine 1.pdf · Seat Compartment Remove backrest and tilt seat. Ideal location for spare plugs, belt, rope, etc. O NOTE: Emergency materials should

STARTING PROCEDURE

Emergency StartingShould the rewind starter rope fray andbreak, the engine can be started withan emergency starter rope.

O NOTE: Transfer the rope handleto your emergency rope.

Remove pulley guard from vehicle andwind the emergency rope tight aroundthe drive pulley sliding half.

Grasp emergency starter rope handlefirmly and pull slowly until a resistanceis felt then pull vigorously.

..&WARNING: When starting the ve­

.... hide in an emergency situation bythe drive pulley do not reinstall the pul­ley guard. Do not start the vehicle bythe drive pulley unless it is a true emer­gency situation, have the vehicle re­paired as soon as possible.

-_"~ON

OFF

=m~OFFIA-

1. Insert key in ignition switch.

2. Test throttle control lever.

3. Activate primer (2 or 3 times). Prim­er is not necessary if engine is warm.

4. Ensure the tether cut-out cap is inposition and that the cord is attach­ed to your clothing. Check that theemergency cut-out switch is in themiddle ON position.

5. Turn ignition key clockwise untilstarter engages. If engine does notstart on first try, key must be tu rnedfully back to OFF each time .

..& WARNING: Do not apply throttle

.... while starting.

6. Release key immediately after en-gine has started.

~ CAUTION: Never operate your.. snowmobile with the battery re­moved or disconnected.

7. Check operation of the emergencycut-out switch and the tether switch .

..& WARNING: If engine does not

.... shut-off when flicking the emer­gency cut-out switch and/or by pullingthe tether cut-out cap, stop the engineby turning OFF the ignition key. Do notoperate the vehicle, see your dealer.

8. Allow the engine to warm beforeoperating at full throttle.

O NOTE: If for some reason, thevehicle cannot be started elec­

trically, place ignition key to ON posi­tion and start engine manually.

12

Page 15: model purchase date - Vintage Sno Alpine 1.pdf · Seat Compartment Remove backrest and tilt seat. Ideal location for spare plugs, belt, rope, etc. O NOTE: Emergency materials should

DRIVING TIPS

Bogie WheelBy raising the outer attachment of thebogie wheel sets! vehicle maneuver­ability in deep snow will increase. Youwill note that there are partially drilledholes located approx. 3.5 cm (1 0/8 ")above the original cross shaft holes ofthe frame. To reposition bogie wheelsets, drill holes fully through using a5/16 /1 dia. drill. Remove capscrews se­curing bogie wheel cross shafts toframe and reinstall bogie wheels in newposition.

Front Hood Louvers

When operating the vehicle in powdersnow it is advisable to block the fronthood louvers as per illustration. Un­block the louvers as soon as snow con­dition becomes firmer or as soon as en­gine becomes too hot.

Air Silencer Box... CAUTION: Never operate your.. snowmobile with the air silencer

tube disconnected. Serious enginedamage will occur if this notice isdisregarded.

When operating the vehicle in temper­ature exceeding ooe l32°F), the rubberplug must block the engine side orificeand the rubber vent must be positionedon the side of the silencer box to allowcold air circulation.

In temperatures below 0° e (32° F)and/or powder snow, the rubber plugmust block the entry of fresh air on theside of the silencer box and the rubbervent must allow the warm air beingemitted from the engine to be directedover the carburetor .

.., CAUTION: Observe temperature.. changes and locate plugs accord­ingly. Incorrect location of plugs maycause carburetor ice-up or engine over­heating.

13

Page 16: model purchase date - Vintage Sno Alpine 1.pdf · Seat Compartment Remove backrest and tilt seat. Ideal location for spare plugs, belt, rope, etc. O NOTE: Emergency materials should

LUBRICATION

Frequency

Routine maintenance is necessary forall mechanized products, and thesnowmobile is no exception. A weeklyvehicle inspection contributes to thelife span of the snowmobile as well assafe and trouble-free operation.It is recommended that the steeringsystem and suspension, be lubricatedmonthly or every 40 hours of operation.If the vehicle is operated in wet snowor in severe conditions these itemsshould be lubricated more frequently.

..... WARNING: Only perform such~ procedures as detailed in thismanual. Unless otherwise specified,engine should be turned OFF for alllubrication and maintenance proce­dures.

Pulley Guard Removal..... WARNING: Engine should be~ running only when pulley guardissecured in place.

1. Remove hood. Pullout retaining clip(A) and tilt driven pulley guard to­ward front of vehicle.

14

2. Pullout retaining clip (B) to disen­gage pin (C) from bracket.

3. Move pulley guard toward front ofvehicle to disengage front attachingdevice from front bracket.

Drive Belt Removal..... WARNING: Never start or run~ engine without drive belt install­ed. Runningan unloaded engine isdan­gerous.

Remove hood and pulley guard. Re­move the two bolts (A) holding discbrake to the frame. Loosen nut (B) toseparate brake caliper from disc brakebracket. Pivot the brake bracket as­sembly half a turn. Open the drivenpulley. Twist and push the sliding halfthen hold in open position; slip slack­ened belt over the top edge of thesliding half. Slip the belt out from thedrive pulley and remove from vehicleby passing it under the driven pulleyand disc brake assembly. To installdrive belt follow reverse procedure.

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aoa:::u......,'O q;;z::::c:<

/

To grease the inner side bogie wheels,tut vehicle on its side and apply pres­sure on track to expose grease fittings.

ReairAxlesLubricate the rear axles with low-tem­perature grease. Pump grease throughthe rear axle fittings.

..CAUTION: Always use a low­". pressuregrease gun.

Bogie WheelsGrease the suspension bogie wheelswith low-temperature grease. Pumpthrough the grease fitting at the centerof each wheel until new grease appearsat the joint of inner side.

To fill, remove filler cap from top ofgearbox. Refill as required using Bom­bardier chaincase oil.

check oil level. Oil level must reach 82mm (314 It) on dipstick.

Grease the ski leg at grease fitting untilnew grease appears at the joint. Lu­bricate spring coupler bolt with oil.

Gearbox Oil LevelThe gearbox oil capacity is 454 mL (16oz). To check level:

Remove rubber inspection cover lo­cated on bottom right side of gearbox.Using a rigid piece of wire as dipstick,

Driven PulleyWith hood removed, grease the drivenpulley shaft as follows:

Remove pulley guard and slip off drivebelt. Open the driven pulley, (push andtwist sliding half).

Thoroughly clean the driven pulleyshaft.

Apply a light coat of low-temp greaseon the shaft. Always lubricate lightlyand wipe off surplus.

O NOTE: Activate the sliding halfseveral times to distribute lubri­

cant over full length of shaft. Be care­ful that lubricant does not get on innerhalves of pulley.

Steering MechanismUsing light machine oil, lubricate thespring located on top of steering col­umn housing. Allow oil to run in. Oil themobile contact point at bottom end ofsteering arm. Using a small brush,dipped in low temp grease, lubricatesteering arm ball joint.

15

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MAINTENANCE

The following Maintenance Chart indi­cates regular servicing schedules to beperformed by you or your servicingdealer. If these services are performedas suggested, your snowmobile willgive you many years of low-cost use.

.A. WARNING: Only perform such~ procedures as detailed in thismanual. It is recommended that dealerassistance be periodically obtained onother components / systems not cov­ered in this manual. Unless otherwisespecified, engine should be turned OFFfor all lubrication and maintenanceprocedures

SERVICE AND E E Q)

MAINTENANCE ro OJcu

CHARTQ) 0..

E .?: ~cEE 8-:S E Q).::L.

.::L. .::L. s ~8 8 ill0

c0 0 ill..... "'" ~"-o cS <5 ~ §ON 000 a:

Spark plug • 17

Battery • 17

Suspension • 17

Tracks • 17

Track tension and alignment • 18

Carburetor adjustment • 19

Drive belt • 19

Steering mechanism • 19

Drive chain tension • 19

Drive pulley • 20

Brake condition • 20

Steering adjustment • 20

Engine head nuts • 20

Engine mount nuts • 20

Muffler attachment • 20

Fan belt • 20

General inspection • 21

O NO.TE: The ten hour inspection is a very important part of proper service andmamtenance.

16

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... CAUTION: If spark plug condi­... tion is not ideal, contact your au­

thorized dealer.

Check spark plug gap using a wirefeeler gauge. Gap must be 0.5 mmL020"L

Reinstall plugs and connect wires.

BatteryCheck electrolyte level. Electrolytelevel must be at upper level line onbattery casing.

Spark PlugsOpen access door. Disconnect sparkplug wires and remove plugs. Checkcondition of plugs.

• A brownish tip reflects ideal condi­tions. (Correct carburetor adjust­ment, spark plug heat range, etc.).

• A black insulator tip indicates foul­ing caused by: carburetor idle speedmixture and / or high speed mixturetoo rich, incorrect fuel mixing ratio,wrong type of spark plug (heatrange), or excessive idling.

A light grey insulator tip indicates alean mixture caused by; carburetorhigh speed mixture adjusted toolean, wrong spark plug heat range,incorrect fuel mixture ratio, or aleaking seal or gasket.

Overheated(light grey)

Fouled(black)

If necessary add distilled water. Batteryconnections must also be free of corro­sion. If cleaning is necessary, removecorrosion using a stiff brush then cleanwith a solution of baking soda andwater. Rinse and dry well.

... CAUTION: Do not allow cleaning.. solution to enter battery. It will

destroy the chemical properties of theelectrolyte.

After reconnecting battery, coat bat­tery terminals and connectors with pe­troleum jelly to prevent corrosion.Check that battery is well secured andthat battery overflow tube is notblocked or kinked.

A WARNING: Overflow tube must... be free and open. A kinked orbent tube will restrict ventilation andcreate gas accumulation that could re­sult in an explosion. Avoid skin contactwith electrolyte.

.. CAUTION: Prior to charging the.... battery, always remove it from

the vehicle to prevent electrolytespillage.

SuspensionVisually' inspect suspension springs.Replace any weak or broken spring.

TracksLift rear of vehicle and support it offthe ground. With the engine OFF,place gear shift lever in forward posi­tion, rotate track manually and inspectcondition. If worn or Gut, or if track fi­bers are exposed or missing or defec­tive inserts are noted, contact yourdealer.

.&. WARNING: Do not operate a

... snowmobile with a cut, torn ordamaged track.

17

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Track Tension and AlignmentLift the rear of vehicle and support itoff the ground. Using a ruler, checktrack tension, at the second set of

The deflection of each track should be57 mm (2;4 If) between top insideof track and center of bogie wheel setretaining bolt.

To adjust track use the following pro­cedure:

Loosen link plate spring lock nuts (4)located on inner side of link plate

Turn adjuster bolts clockwise toen tracks/ counterclockwise to cl':l,...,l/,-"n

Start engine and allow tracks to rotateslowly. Check if tracks are well cen­tered and turn on the rearsprockets. The distance between trackedges and link plates should be equal.

18

To correct:Turn inner side adjuster boltts) coun­terclockwise to bring track closer tocenter link platetsl. turn clockwise towithdraw trackts) from link platets).

Tighten link plate spring lock nuts.

Rotate tracks slowly and recheck align­ment.

A WARNING: Before checking track.... alignment, ensure that the trackis free of all particles which could bethrown out while track is rotating.Keep hands, tools, feet and clothingclear of track. Ensure nobody is stand­ing near the vehicle.

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CarburetorCarburetor adjustments should be per­formed by your dealer.

Air Silencer Box.., CAUTION: Never operate your... snowmobile with the air silencer

tube disconnected. Serious enginedamage will occur if this notice isdisregarded.

When operating the vehicle in tem­perature exceeding 0 0 C (320 F), therubber plug must block the engine sideorifice and the rubber vent must bepositioned on the side of the silencerbox to allow cold air circulation.

In temperatures below 0 0 C (320 F)and/or powder snow, the rubber plugmust block the entry of fresh air on theside of the silencer box and the rubbervent must allow the warm air beingemitted from the engine to be directedover the carburetor.

.. CAUTION: Observe temperature... changes and locate plugs accord­

ingly. Incorrect location of plugs maycause carburetor ice-up or engine over­heating.

Drive BeltInspect belt for fraying or ab­normal wear (uneven wear, wear onone side, etc.) If abnormal wear isnoted, probable cause is pulley mis­alignment. Contact your dealer. Checkdrive belt width, it should not be lessthan 30 mm (1 3/161/) wide.

O NOTE: When installing a new. drive belt, a break-in period of15-25 km (10-15 miles) is strongly re­commended.

Steering MechanismInspect steering mechanism for tight­ness of components (steering arm, balljoint, etc.). If necessary, replace or re­tighten. Check condition of ski and skirunner. Replace if more than halfworn.

Drive Chain Tension

I Chain tensioner

Rotate the tensioner as required to ob­tain correct chain tension.

Replace capscrew to lock chain ten­sioner in place.

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Drive PulleyInspect the Duralon bushing conditionby checking the free-play of the slidinghalf pulley. This is achieved by restrain­ing the inner half and checking if thesliding half moves in the direction ofthe arrows more than 3 mm (1/B"). Ifso contact your dealer.

Mark referencepoint

on both halves

Maximum3 mm

BrakeThe brake mechanism is self-adjusting,therefore, periodic adjustment is notrequired. However, the brake mecha­nism can be checked by depressingbrake control lever. Brake should applyfully when lever is 13 mm (1I2") ap­prox. from handlebar grip. If it doesnot, do not tamper with the brake,contact your servicing dealer. Checkthe stop light to see if it functions. Ifnecessary, readjust switch position .

.&. WARNING: Brake pucks lessT than 5 mm (3/16") thick must bereplaced. Replacement must be per­formed by an authorized Bombardierdealer. Always check the stop light tosee if it functions.

Steering AdjustmentSki should be perpendicular to handle­bar. To align:

Remove padding.

Remove bolt securing handlebar tosteering column.

Remove handlebar to expose splinedend of steering column.

20

Reposition handlebar on splines so thatit is perpendicular with ski. Install andtighten bolt to 40-47 N.m (30-35 ft-Ibsl.

O NOTE: If correct spline alignmentis unobtainable at handlebar,

move lower steering bracket (locatedon top of gearbox) to obtain proper lo­cation. Lower steering bracket holesare slotted.

Engine Head NutsIMPORTANT: The engine head nut tor­que should be checked after the first 5hours of operation.

With engine cold, check that enginehead nuts are tight and equally torquedto 20 N.m (15 ft-lbs).

Engine Mount nutsCheck engine mount nuts for tight­ness. Retighten if necessary.

Muffler AttachmentThe" engine / muffler attaching partsare vital toward efficient muffler func­tion. Check all attachments. Replacesprings and / or tighten if necessary.

Fan BeltInspect belt for cracks, uneven wear,etc. Check fan belt tension, 6 mm (:4 ")free-play should exist when deflectionis correct.

If belt seems damaged or if tension isincorrect, contact your dealer immedi­ately.

.&. WARNING: If fan protector is re­T moved, always reinstall after ser­vicing.

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General InspectionCheck electrical wiring and compo­nents, retighten loose connections.~heck. for stripped wires or damagedinsulation. Thoroughly inspect the ve­hicle and tighten loose bolts nuts andlinkage. Inspect ski and ski ~unner forwear.

Bulb ReplacementIf headlamp is burnt, remove cab. Un­plug connector from headlamp. Re­move rubber boot and unfasten bulbretainer clips. Detach bulb and replace.If tai lliqht bulb is burnt, expose bulb byremoving red plastic lens. To remove,unscrew the two (2) Phillips headscrews. Verify all lights after rpnl::lr'~:;)­

ment.

STORAGE

.... WARNING: Only perform such

...... procedures as detailed in thismanual. It is recommended that dealerassistance be periodically obtained onother components / systems not cov­ered in this manual. Unless otherwisespecified, engine should be turned OFFfor all lubrication and maintenanceprocedures.TracksInspect tracks for wear, cuts, missingtrack inserts or broken rods and makeany necessary replacement.

.... WARNING: Do not operate a

...... snowmobile with a cut, torn ordamaged track.Lift rear of vehicle until tracks are clearof ground then support with brace ortrestle. The snowmobile should bestored in such a way that the tracks donot stay in contact with cement flooror bare ground.

O NOTE: The tracks should be ro­tated periodically, (every 40 days).

Do not release track tension.

.., CAUTION: To prevent tracky damage, temperature in the stor­age area must not exceed 38° C (100°F).

SuspensionRemove the bogie wheel sets from thevehicle. Remove cross shaft from bogiewheel set. Clean bogie wheel assemblyand cross shaft of dirt or rust. Greaseeach bogie wheel until all old grease isflushed out. Spray bogie wheel springswith metal protector. If unavailable,wipe with cloth or rag soaked in oil.Check condition of shaft and replace ifbent or worn. Apply a coat of lowtemp. grease on cross shaft.

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Reassemble entire bogie wheel set,making sure assembly moves freely.Reinstall bogie wheel set. Repeatabove steps on remaining bogie wheelsets. Lubricate rear hubs throughgrease fittings.

Ski AssemblyWash or brush all dirt or rust accumu­lation from ski and spring. Grease skileg at grease fitting. Check conditionof ski and ski runner. Replace if wornor weak. Apply metal protector on skiassembly. If unavailable, wipe theentire ski with a doth soaked in oil toprevent rust formation.

Fuel Tank and CarburetorRemove cap the using a syphon, re­move gasoline from tank .

•WARNING: Gasoline is flamma­ble and explosive under certain

conditions. Always manipulate in awell ventilated area. Do not smoke orallow open flames or sparks in the vici­nity.

The carburetor must be dried out com­pletely to prevent gum formation dur­ing the storage period.

Assure that carburetor inlet fuel line isdisconnected. Remove plug of thefloat chamber. Drain carburetor.

Reinstall plug and connect fuel line.Check all fuel lines. if neces­sary.

22

Cylinder LubricationEngine internal parts must be lubri­cated to protect cylinder walls frompossible rust formation during thestorage period.

O NOTE: This operation should berepeated every 40 days during

storage.

Remove spark plugs, operate rewindstarter to bring piston at top position.Pour the equivalent of one spoonful ofoil into spark plug hole.

Slowly crank engine several timesusing manual starter. Repeat above

for other cylinder. Install sparkplugs.

.., CAUTION: To prevent ignition.... system damage, make sure that

the cut-out button is in the lower posi­tion.

GearboxDrain gearbox and refill with 454 mL(16 oz) of fresh Bombardier chaincaseoil. (Drain plug is located beneathframe).

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ControlsLubricate steering mechanism. Inspectcomponents for tightness, spring cou­pler bolt, steering arm locking bolt, balljoint, etc.I. Tighten if necessary. Oilmoving joints of brake mechanism.

.&WARNING: Do not lubricate

... throttle and / or brake cable orhousing. Avoid getting oil on brake li­nings.

Coat electrical connections andswitches with a greaseless metal pro­tector. If unavailable, use petroleumjelly.

... CAUTION: Plastic alloy cornpo­.. nents such as fuel tank, wind­

shield, etc., can be cleaned using milddetergents or isopropyl alcohol. Do notuse strong soaps, degreasing solvents,abrasive cleaners, paint thinners, etc.

Driven PulleyRemove hood and drive belt. Tho­roughly dean the driven pulley shaft.Apply a light coat of low-temperaturegrease on shaft. Activate the slidinghalf several times to distribute greaseon shaft. Activate the sliding halfseveral times to distribute lubricant.Spray internal pulley surfaces withmetal protector.

O NOTE: Leave drive belt off duringentire storage period.

BatteryRemove battery from vehicle and deanoutside surface of battery with solutionof baking soda and water. Remove all

from posts then rinse withclear tap water._ CAUTION: Do not allow cleaningy solution to enter battery interior

since it will destroy the electrolyte.

Check electrolyte level. Refill is neces­sary with distilled water. Fully chargebattery. (A stored battery should be re­charged at least every 40 days).

... CAUTION: Prior to charging the... battery, always remove it from

the vehicle to prevent electrolyte spill­age.

.&WARNING: Gases given off by a

... battery being charged are highlyexplosive. Always charge in a well ven­tilated area. Keep battery away fromcigarettes or open flames. Avoid skincontact with electrolyte.

Coat electrical connections and switch­es with a greaseless metal protector, ifunavailable, use petroleum jelly. Storeunit in a cool, dry place.

ChassisClean the vehicle thoroughly, remov­ing all dirt and grease accumulation.

~ CAUTION: Plastic alloy compo­Y nents such as windshield, con­

sole, etc., can be cleaned using milddetergents or isopropyl alcohol. Do notuse strong soaps, degreasing solvents,abrasive cleaners, paint thinners, etc.

Inspect hood and repair damage. Re­pair kits are available at your authori­zed Bombardier dealer.

Touch up all metal spots where painthas been scratched off. Spray all baremetal parts of vehicle with metal pro­tector. Wax the hood for better protec­tion.

a NOTE: Apply wax on glossy fin­ish of hood only. Protect the ve­

hicle with a cover to prevent dust accu­mulation during storaoe,

_ CAUTION: Cover the snowmo­.. bile with an opaque tarpaulin.

This caution will prevent the sun raysor grime from affecting the plasticcomponents and the vehicle finish.

General InspectionCheck electrical wiring and compo­nents, retighten loose connections.Check for stripped wires or damagedinsulation. Thoroughly inspect thevehicle and tighten loose bolts, nutsand linkage.

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PRE-SEASON PREPARATION

To be performed by dealer •To be performed byowner 0

Change spark plugs 0Check gear box oil level 0

Check pulleys, clean and checkcondition of drive pulley •Check steering adjustment I ski runner 0

Replace fuel filter 0Connect fuel lines and checkattaching points 0

Check track tension and alignment 0

Lubricate suspension 0Inspect drive belt and install 0Check throttle cable for damage andfree operation 0Inspect brake condition and operation 0Inspect oil seals for possible cutsor leaks •Test battery, clean and install •Set engine timing, if necessary,replace breaker points •Check electrical wiring (broken wire,damaged insulation) 0

Inspect condition of starting rope 0Check tightness of all bolts, nuts andlinkage 0

Refill gas tank 0Adjust carburetor •Check fan belt condition andtension •

To simplify the pre-season preparation PRE-SEASON PREPARATION CHARTwe have drawn up a small chart. Thechart indicates servicing points to beperformed by you and your servicingdealer. If these services are performedas suggested, your vehicle will give youmany hours of fun and low cost use.

IMPORTANT: Observe all Warningsand Cautions mentioned throughoutthis manual which are pertinent to theitem being checked. When componentconditions seem less than satisfactory,replace with ~enuine Bombardier parts.

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TROU BLE SHOOTING ~

o NOTE: The possible causes have been listed in an order of frequency.Therefore, items should be checked out in the same order as mentionedin the trouble shooting guide.

SYMPTOMS POSSIBLE CAUSES WHAT TO DO

Engine turns over but 1. No fuel to the engine Check the tank level and fill up with correctfails to start or starts gas-oil mixture. Check for possible clogging ofwith difficulty fuel line, item 5.

2. Flooded engine Remove wet spark plugs, turn ignition to OFFand crank engine several times. Install cleandry spark plugs. Start engine following usualstarting procedure. If engine continues toflood, see your dealer.

3. Spark plug/faulty ignition Check for fouled or defective spark plug. Dis·connect spark plug wire. unscrew plug and re-move from cylinder head. Reconnect wire andground exposed plug on engine cowl. beingcareful to hokJ away from spark plug hole.Follow engine starting procedure and checkfor spark. If no sparks appear, replace sparkplug. If trouble persists, contact your dealer.

4. Clogged fuel line (water ordirt) Check condition and connections of fuel lines.

Check the cleanliness of fuel tank.

5. Incorrect carburetor Contact your dealer.adjustment

6. Too much oil in fuel Drain the fuel tank and refill with the correctgas/oil mixture.

7. Engine timing Engine timing may be defective or out of ad-justment Contact your dealer.

8. Poor engine compression Running with a lean fuel mixture may produceexcessive engine wear resulting inpoor enginecompression. If this occurs, contact yourdealer at once.

Engine will not turn 1. Seized engine In the case of a seized engine contact yourmanually dealer.

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SYMPTOMS POSSIBLE CAUSES WHAT TO DO

Engine lacks accelera- 1. Fouled or defective spark Check item 3 of "Engine turns over but failstion or power plug to start or starts with difficulty"

2. Clogged fuel line (water or Check fuel line condition. ISee item 4 of "En-dirt) gine turns over but fails to start or starts

with difficulty"\.

3. Carburetor Contact your dealer.

4. Ignition First check item 3 of "Engine turns over butfails to start or starts with difficulty" If theignition system still seems faulty, contact yourdealer.

5. Engine Ifunable to locate specific symptoms, contactyour dealer.

Engine continually 1. Spark plug Check item 3of"Engine turns over but fails tobackfires start or starts with difficulty".

2. Overheated Carburetor set too lean. Contact your dealer.

3. Engine timing incorrectly set Contact your dealer.

Snowmobile cannot 1. Drive Belt Check for damaged or worn drive belt. Re-reach full speed place if necessary.

2. Incorrect track adjustment Check track tension and alignment. Readjustto specifications. (See Maintenance Secuonl

3. Engine Check item 1 to 5 of "Engine lacks aceeler-ation or power."

4. Pulley misaligned Contact your dealer.

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TOOLS

As standard equipment each newsnowmobile is supplied with a basictool kit such as screwdriver, wrenches,emergency starter rope, etc ...

Standard Tools

0G c

~OHA. Screwdriver E. Sta rter rope

B. Socket 10 / 13 mm F. Socket 17 / 21 mm

c. Open end wrench 10 / 13 mm G. Extension bar

D. Socket wrench handle H. Socket 11 / 13 mm

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SPECIFICATIONS

ALPINE 640 ER

ENGINENo. of cylindersBoreStrokeDisplacementCompression ratio (corrected)Carburetor typeCarburetor adjustment

- air screwmain jetidle speed

Engine head nuts (torque)Fan belt free-play

276 mm (2.992 in.)70 mm in.)635.1 (38.76 in. 3)6:1VM 34-215

1 1/2 turn + 1/8280 -1500-1800 R.P.M.20 N.m (15 ft-Ibsl6 mm 11/4 in.)

2 x 38.1 cm (15 in.) x 353 cmA deflection of 57 mm (2 in. _ 1/8 in.) should exist bet-ween the inside of the track and thethe second set from the rear of the

distance edges of tracks and link plates.

454 mL 116 oz.l6 mm (1/4 in.l30 mm (1 in.I

288.3 cm 13.5 in.l90.1 cm 1/2 in.)123.5 cm (48 1/2 in.)Ski perpendicular to handlebar

POWER TRAINTrack dimensionsTrack tension

Track alignmentStd. gearbox ratioGearbox oil capacityGearbox chain tensionDrive belt (minimum width)

CHASSISOverall lengthOverall widthOverall heightSki alignmentHandlebar / steering columnbolt torqueWeightBearing areaGround pressure

ELECTRICALLighting system (output)Headlamp bulbTail/stop lightSpark plugSpark plug gapAdvanced ignition timing

12 140 watts45/455/21 WBosch M 240 T1 (M4A2J0.5 mm L020 in.I

indirect 3.62 mm (0.143 in.)FUELTankcapacity

GasolineGas/oil ratio

- S.I.*Imp.

- U.S.

22.7 liters5 gallons6 gallonsRegular50/1

BRAKEBrake typeBrake adjustment (control lever)

Brake linings (minimum thickness)

Disc, ;')t;;1 I-QUJLI;') UI I~

13 mm (112 in.) rni In irnurn distance from handlebar grip whenfully5 mm in.)

*International Standard

Bombardier Limited reserves the right to make changes in design and specifications and/or to make ad­ditions to, or improvements in its product without imposing any obligation upon itself to install them onits product previously manufactured.

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LIGHT

OFF

.. ON

GY i VI

CD LIGHTING COIL (110 Wi

® GENERATOR COil

cD LIGHTING COIL 130WI

® FUSE115AMPS)

o HEADLAMP 145·45WI

® TAILLAMP (521 WI

VI

VI

AD

AD/ GY

ROi GN

Vt/WH

VI/WH

GY

•WARNING: Ensure all terminalsare properly crimped on the wires

and all connector housings are proper­ly fastened.

s

AD/ GY

RD! GY

RD/WH

BK

WHjg-2 3 BK

BR

GN GREENGY - GREY

VI VIOLETOR ORANGEBR BROWN

BRAKE LIGHT SWnCH

MAG SlOE

COLOUR CODE

BK BLACKWH - WHITERD REDBL BLUEYL YELLOW

1981 ALPINE 640 ER

P.TO. SIDE

Nco

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81* METRIC INFORMATION GUIDE

BASE UNITS

DESCRIPTION UNIT SYMBOL

length meter m

mass kilogram kg

liquid liter L

temperatu re celsius °Cpressure kilopascal f<Pa

torque Newton meter N-mkilometer per hour km/h

PREFIXES

PREFIX

kilocentimilli

SYMBOL

kcm

MEANING

one thousandone hundredth of aone thousandth of a

VALUE

1,0000.010.001

*THE INTERNATIONAL SYSTEM OF UNITS (SYSTEME INTERNATIONAL)ABREVIATES "Si" IN ALL LANGUAGES.

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OFTEN ASKED QUESTIONS

Q: Why must my snowmobile be After all I do have my original invoiceas proof of when I purchased my snowmobile.

A: Your warranty is valid at any authorized dealer of the product. Your regis­tration is the key element in providing the servicing dealer with the necessarydata to complete warranty claim forms. This information is also used to notifyowners in the event of a safety recall.

Q: How do I know my vehicle has been rDrllctDrc~r1 at the TT\r'Tr\nl/

A: When you bought your snowmobile the dealer should have completed, andforwarded us the manufacturer's copy of the Customer Warranty Registra­tion. The hard copy of the card is yourproof that the snowmobile is registered.

Q: I bought my snowmobile in O'King County but I snowmobile in WashingtonCounty. Can the dealer in Washington County accept to perform warranty workon my snowmobile?

A: any authorized dealer in North America can rvsxrrrvrrri warranty repairs,providinq the customer warranty card is oresenteo.

Q: Where can I find information on the lubrication and maintenance of my snow­mobile?

A: In this Operator Manual provided with the vehicle at the time of first sale.

Q: Will the entire warranty be void or cancelled, if I do not or maintain mynew snowmobile exactly as specified in the Operator's Manual?

A: The warranty of the snowmobile cannot be "Voided" or "Cancelled"However, if a particular failure is caused by or maintenance otherthan is shown in the Operator Manual, that failure may not be covered underwarranty. This includes service work performed by the customer,the critical adjustments to iqnnion, timing, cerburetion and oil injection/or oilmixture.

Q: Would you give some examples of abnormal use or strain, neglect or abuse?

A: These terms are general and overlap each other in areas. Some specific ex­amples may include: running the machine out of oil, chain failure caused by alack of lubrication operating the machine with a broken or damaged partwhich causes anotherpart to fail, and so on. If you have any specific questionson operation or maintenance, please contact your dealer for advice.

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Q: What costs are my resoonsibilitv during the .warranty period?

A: The customer's responsibility includes all costs of normal maintenance ser-non-warranty repairs, accidents and collision as well as

and spark plugs.

Q: Are "Genuine" Bombardier replacement parts used in warranty repairs coveredby warranty?

A: Yes. When installed by an authorized dealer, any "genuine" Bombardierpart used in warranty repairs assumes the remaining warranty that exists onthe machine.

Q: What is Bombardier's policy on extending a warranty?

A: It is not Bombardier's policy to extend warranty. Bombardier has selected awarranty period sufficiently long to permit adequate use of the machine toallow for concealed manufacturing defects to occur.

Q: Manufacturer does not accept warranty work on seized, scored or meltedpistons, why?

A: From testing and we know that such piston failures can only becaused by detonation or pre-ignition, which are directly related to the follow­ing teeters And therefore, are beyond the manufacturer's control.

• Incorrect oil/gas mixture (too little or too much oil).• Poor quality, outboard or straight mineral oils.• Removal of intake silencer.• Hot spark pluqts) (Improper heat rangel.

Q: If I sell my snowmobile within the warranty period, will the new owner qualifyfor the balance of the warranty?

A. Yes, provided the unit has already been registered with the manufacturer.Note that the change of ownership card in this manual should be completedand sent to Bombardier t.imitee.

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LISTING OF AREA OF DISTRIBUTORS

CANADIAN DISTRIBUTORS AMERICAN DISTRIBUTORS

AND CENTER

I IIV' o r.n LM"'LJ IV:'M,-.r "'~L';> INC.

North Dakota, Minnesota, Wisconsin, Illinois, Missouri,Michigan, Indiana, Ohio uess eastern hatf), Tennessee,Kentucky, West Virginia, Virginia, Northern Idaho,Northern Wyoming, Montana, Iowa, Washington

INC

lAl

VlT 6M2

EOA

Scotia, New Brunswick,

CAINADA DI1STfilBIUT10N DIVISION

CANAIJADI~;TRIBUTIC)NDIVISION

N:I~~~~~:~~~~a~~~~:~u~~r~~;~: Connecticut, Rhode Island,p I\I~W ~ltH~''''Y, Marvland, Delaware, District ofBOMBARDIER L1MITEE Ohio.

DISTRIBUTION DIVISION

ALI"INiE DISTRIBUTiORS LIMITED

Province of Ontario

Franklin District & Keewatin

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HOW TO IDENTIFY YOUR SNOWMOBILE

ENGINESERIALNUMBER

TRACKSERIALNUMBER

The main components of your snow­mobile (engine, track and frame) areidentified by different serial numbers.It may sometimes become necessaryto locate these numbers for \I\/c:lrr::llnt\l

purposes or to trace yourin the event of theft.

VEHICLEIDENTIFICATIONNUMBER

MODELNUMBER

O NOTE: We strongly recommend that you take note of all the serial numberson your vehicle and supply them to your insurance company. It will surely helpin the event a snowmobile is stolen.

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CHANGE OF ADDRESS AND OWNERSHIP

Any change in address or ownership should be brought to the attention of themanufacturer by completing and sending out the card supplied below. Thiswill help us to maintain our files up-to-date.

-----------------------------------------------------~CHANGE OF ADDRESS

VEHICLE IDENTIFICATION NUMBER

OLD ADDRESS:NAME

NEW ADDRESS:

NO

CITY

NO

STREET

STATE

NAME

STREET

APT.

ZIP / POSTAL CODE

APT.

CITY 5T ATE ZIP I POSTAL CODE

-----------------------------------------------------~CHANGE OF OWNERSHIP

VEHICLE IDENTIFICATION NUMBER

The ownership of this vehicle is transferred

FROM: _NAME

ZIP / POSTAL CODE

APT,

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BOMBARDIER LIMITEEATT.: WARRANTY DEPARTMENTVALCOURT,QUEBECCANADA, JOE 2LO

BOMBARDIER LIMITEEATT.: WARRANTY DEPARTMENTVALCQURT,QUEBECCANADA, JOE 2LO

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