model v process water heater · 2018-08-02 · a rugged and versatile process water heater a...
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A Rugged And Versatile Process Water Heater
A Reliable Industrial Process Water HeaterThe Hubbell Model V is a dependable and trouble-free source for hot water in continuous, cyclical or variable flow systems in a wide range of applications. The heart of the V Model is a solid stainless steel ASME stamped pressure vessel which is impervious to the corrosive effects of hot water and provides maximum vessel longevity. Only the highest quality materials and components are used to ensure reliable operation in even
the most demanding application. The V Model is ready for immediate installation and service and all electrical operating controls are factory selected, sized and wired. When you specify and install a Hubbell Model V, you will have confidence in knowing the owner will be provided with a trouble-free and long lasting source for hot water.
Features■ Industrial Grade Construction
— Stainless steel pressure vessel providesmaximum service life
— ASME Section VIII stamped vessel ensures high quality construction
— Heavy duty construction withstands demanding industrial use
— Packaged with all electrical operating controls for efficient installation
■ Versatile Design— Small reserve capacity lowers peak power
demand and reduces operating costs in systems with ON/ OFF cyclical demand
— Most units are easily upgradable for future expansion
— A full range of styles, sizes and optional features are readily available to meet your exact heating needs
Applications■ Washing/Cleaning
Systems■ OEM Packages■ Heat Transfer
Systems
■ Freeze Protection■ Sanitizing Systems■ Process Heating■ Water Treatment
Systems
Model V6 (shown with optional Hubbell integrated packaged system)
MODEL V
Model V6 Shown with optional legs
ASME
UMANSI/NSF 5
Process Water HeaterFor Industrial ApplicationsAll Voltages, Single or Three Phase Up To 88 KW
22
Why Install A Hubbell Industrial Grade Water Heater?
Resettable circuit breakers (on units
over 120 amps)
Brushed stainless steel exterior resists
corrosion
Electronic control module integrates
all control functions into one component
ASME stamped all stainless steel tank
for extended life
Operator controls are
easily accessible including ON/
OFF, Reset and Temperature Adjustment
Digital display
provides visual
setpoint and fault
conditions
Screw plug
elements simplify service
Electronic leak detection
system notifies the
user if water is detected inside the
control area
All sensing functions are
integrated into one probe
Note: All components are removable without disturbing any other component.
Closed cell foam insulation lowers operating costs
1 ReliabilityThe Hubbell process heater is designed to provide many years of operation. The tank is all stainless steel construction and is designed, constructed and stamped in strict conformance to ASME Section VIII.
2 LowerOperatingCostsThe Hubbell pressure vessel is encapsulated in environmentally friendly CFC/HCFC free closed cell foam insulation to minimize stand-by heat loss. This high quality insulation reduces heat loss by more than half when compared to fiberglass type insulation.
3 AdvancedConstructionProvides trouble-free systemintegration, operation and maintenance. Temperature control is provided by an electronic solid state digital display controller. The controller is fully adjustable from 32-194°F (0°-90°C) and includes an adjustable temperature differential. The heater includes an integral low water cut off feature to prevent the heating elements from dry firing and an internal leak detection sensor notifies an operator if water is present in the control cabinet. For further ease of service and maintenance, all controls are mounted such that when a component is removed for service no other component needs to be removed and all sensing functions are integrated into one probe. The heating element and sensing probe are straight thread screw types that utilize an O-ring to minimize leakage problems as is common with flat gaskets and NPT connections.
Model V6 Shown
Single point power connection
33
Model V6 - (1 to 18 kW) Dimensions
Shipping Weight: 95 lbs.
Model V6 - (24 to 58.5 kW) Dimensions
Shipping Weight: 110 lbs.
ModelNumberSelectionChartWithAmperage
BaseModel
KWRating
StorageCapacity(Gallons)
FullModelNumberListedByVoltage&Phase AmperageDrawByVoltage&Phase120V 208V 240V 480V 120V 208V 240V 480V1Φ 1Φ 3Φ 1Φ 3Φ 3Φ 1Φ 1Φ 1Φ 3Φ 1Φ 3Φ 3Φ 1Φ
V6
1
6Gallons
V61A — — — — — — 9 — — — — — —1.5 V61.5A — — — — — — 13 — — — — — —2 V62A — — — — — — 17 — — — — — —3 V63A — — — — — — 25 — — — — — —4 V64RS — V64S — — V64T4S — 19 — 17 — — 95 V65RS — V65S — — V65T4S — 24 — 21 — — 116 V66RS V66R V66S V66T V66T4 — — 29 17 25 14 7 —7 V67RS V67R V67S V67T V67T4 — — 34 19 29 17 8 —9 V69RS V69R V69S V69T V69T4 — — 43 25 38 22 11 —
10.5 V610RS V610R V610S V610T V10T4 — — 50 29 44 25 13 —12 V612RS V612R V612S V612T V612T4 — — 58 33 50 29 14 —
13.5 V613RS V613R V613S V613T V613T4 — — 65 38 56 33 16 —15 V615RS V615R V615S V615T V615T4 — — 72 42 63 36 18 —18 V618RS V618R V618S V618T V618T4 — — 87 50 75 43 22 —
Note:The 6, 7, and 9kw models in 208 and 240 volt can be field converted from either 1 phase to 3 phase or from 3 phase to 1 phase
ModelNumberSelectionChartWithAmperage
BaseModel
KWRating
StorageCapacity(Gallons)
FullModelNumberListedByVoltage&Phase AmperageDrawByVoltage&Phase208V 240V 480V 208V 240V 480V
1Φ 3Φ 1Φ 3Φ 3Φ 1Φ 1Φ 3Φ 1Φ 3Φ 3Φ 1Φ
V6
24
6Gallons
V624RS V624R V624S V624T V624T4 — 115 67 100 58 29 —27 V627RS V627R V627S V627T V627T4 — 130 75 113 65 33 —30 V630RS V630R V630S V630T V630T4 — 144 83 125 72 36 —36 V636RS V636R V636S V636T V636T4 — 173 100 150 87 43 —39 V639RS V639R V639S V639T V639T4 — 188 108 163 94 47 —
40.5 V640RS V640R V640S V640T V640T4 — 192 111 167 96 48 —45 — V645R V645S V645T V645T4 — — 119 188 108 54 —54 — V654R — V654T V654T4 — — 150 — 130 65 —
58.5 — V658R — V658T V658T4 — — 163 — 141 70 —
Knockouts: Left Side And Bottom3/4" X 1" X 1-1/4"
Rear View Left Side View
Bottom View
Inlet 3/4" MNPT
10"1 1/2"
13 3/4"
13"
2 1/4"
2"
7 7/8"
6"
6 1/2"Outlet 3/4"
MNPT21"
25" Approx.
2 1/2"
5 3/8"14 1/8"Relief Valve
2 1/2"
3"
9 1/2"
Inlet3/4" MNPT
6"
15"
1 1/2"
7 7/8"
2"2" 3"
11 1/2"18"
12"
Outlet3/4"
MNPT
Rear View
24"
29 1/8" Approx.
Left Side View
Bottom View
Relief Valve
17" 5 5/8"
3 1/4"
3 1/4"
3 1/4"
1 1/2"
2 1/2"
Knockouts: Left Side (1) 1-1/2" X 2"Bottom (2) 1/2" and (1) 1-1/2" x 2"
44
Model V16 - (4 to 58.5 kW) Dimensions
Shipping Weight: 180 lbs.
Model V16 - (64 to 88 kW) Dimensions
Shipping Weight: 195 lbs.
ModelNumberSelectionChartWithAmperage
BaseModel
KWRating
StorageCapacity(Gallons)
FullModelNumberListedByVoltage&Phase AmperageDrawByVoltage&Phase208V 240V 480V 208V 240V 480V
1Φ 3Φ 1Φ 3Φ 3Φ 1Φ 1Φ 3Φ 1Φ 3Φ 3Φ 1Φ
V163/4"Inlet&Outlet
4
16Gallons
V164RS — V164S — — V164T4S 19 — 17 — — 95 V165RS — V165S — — V165T4S 24 — 21 — — 116 V166RS V166R V166S V166T V166T4 — 29 17 25 14 7 —7 V167RS V167R V167S V167T V167T4 — 34 19 29 17 8 —9 V169RS V169R V169S V169T V169T4 — 43 25 38 22 11 —
10.5 V1610RS V1610R V1610S V1610T V1610T4 — 50 29 44 25 13 —12 V1612RS V1612R V1612S V1612T V1612T4 — 58 33 50 29 14 —
13.5 V1613RS V1613R V1613S V1613T V1613T4 — 65 38 56 33 16 —15 V1615RS V1615R V1615S V1615T V1615T4 — 72 42 63 36 18 —18 V1618RS V1618R V1618S V1618T V1618T4 — 87 50 75 43 22 —24 V1624RS V1624R V1624S V1624T V1624T4 — 115 67 100 58 29 —27 V1627RS V1627R V1627S V1627T V1627T4 — 130 75 113 65 33 —30 V1630RS V1630R V1630S V1630T V1630T4 — 144 83 125 72 36 —36 V1636RS V1636R V1636S V1636T V1636T4 — 173 100 150 87 43 —39 V1639RS V1639R V1639S V1639T V1639T4 — 188 108 163 94 47 —40 V1640RS V1640R V1640S V1640T V1640T4 — 192 111 167 96 48 —45 — V1645R V1645S V1645T V1645T4 — — 119 188 108 54 —54 — V1654R — V1654T V1654T4 — — 150 — 130 65 —
58.5 — V1658R — V1658T V1658T4 — — 163 — 141 70 —
V161-1/2"Inlet&
Outlet
64
16Gallons
— V1664R — — — — — 178 — — — —68 — — — V1668T V1668T4 — — — — 164 82 —81 — V1681R — V1681T V1681T4 — — 225 — 195 98 —86 — V1686R — — — — — 239 — — — —88 — — — V1688T V1688T4 — — — — 212 106 —
Note: Models 64 kW and above have 1½" inlet and outlet connections located in the top and bottom. Relief valve is 1".
3"
23 1/2"
2 5/8"
3 1/2"
9 3/4"
1-1/2" MNPTInlet
1-1/2" MNPT Inlet
Bottom View Right Side ViewKnockouts: Left Side 1-1/2" X 2"
Bottom 1-1/2" X 2" and 3/4" X 1" X 1-1/4"
1" NPT Relief Valve
2"
2 5/8"
6"
3"
23 1/2"2"
2"
23”
2 5/8"
3 1/2" Front
9 3/4"
9 3/4"
3/4" MNPTOutlet
3/4" MNPTInlet
Bottom View Right Side View
Knockouts: Left Side - 1-1/2" X 2"Bottom - 1-1/2" X 2" and 3/4" X 1" X 1-1/4"
2"
2 5/8"
6"
16 1/2"
25 3/8"
Front1-1/2" MNPT
Outlet
23"
9 3/4"
16 1/2"
25 3/8"
3/4" Relief Valve Outlet
55
KWRating
RecoveryRateinGPMfor°FTemperatureRiseListedBelow(oF∆T)20° 30° 40° 60° 70° 80° 100° 110° 120° 140°
1 0.34 0.34 0.34 0.34 0.34 0.34 0.34 0.34 0.34 0.341.5 0.51 0.51 0.51 0.51 0.51 0.51 0.51 0.51 0.51 0.512 0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.683 1.02 1.02 1.02 1.02 1.02 1.02 1.02 1.02 1.02 1.024 1.36 0.91 0.68 0.45 0.39 0.34 0.27 0.25 0.23 0.195 1.71 1.14 0.85 0.57 0.49 0.43 0.34 0.31 0.28 0.246 2.05 1.36 1.02 0.68 0.58 0.51 0.41 0.37 0.34 0.297 2.39 1.59 1.19 0.80 0.68 0.60 0.48 0.43 0.40 0.349 3.07 2.05 1.54 1.02 0.88 0.77 0.61 0.56 0.51 0.44
10.5 3.58 2.39 1.79 1.19 1.02 0.90 0.72 0.65 0.60 0.5112 4.09 2.73 2.05 1.36 1.17 1.02 0.82 0.74 0.68 0.58
13.5 4.61 3.07 2.30 1.54 1.32 1.15 0.92 0.84 0.77 0.6615 5.12 3.41 2.56 1.71 1.46 1.28 1.02 0.93 0.85 0.7318 6.14 4.09 3.07 2.05 1.75 1.54 1.23 1.12 1.02 0.8824 8.19 5.46 4.09 2.73 2.34 2.05 1.64 1.49 1.36 1.1727 9.21 6.14 4.61 3.07 2.63 2.30 1.84 1.67 1.54 1.3230 10.24 6.82 5.12 3.41 2.92 2.56 2.05 1.86 1.71 1.4636 12.28 8.19 6.14 4.09 3.51 3.07 2.46 2.23 2.05 1.7539 13.31 8.87 6.65 4.44 3.80 3.33 2.66 2.42 2.22 1.90
40.5 13.82 9.21 6.91 4.61 3.95 3.45 2.76 2.51 2.30 1.9745 15.35 10.24 7.68 5.12 4.39 3.84 3.07 2.79 2.56 2.1954 18.42 12.28 9.21 6.14 5.26 4.61 3.68 3.35 3.07 2.63
58.5 19.96 13.31 9.98 6.65 5.70 4.99 3.99 3.63 3.33 2.8564 21.84 14.56 10.92 7.28 6.24 5.46 4.37 3.97 3.64 3.1268 23.20 15.47 11.60 7.73 6.63 5.80 4.64 4.22 3.87 3.3181 27.64 18.42 13.82 9.21 7.90 6.91 5.53 5.02 4.61 3.9586 29.34 19.56 14.67 9.78 8.38 7.34 5.87 5.34 4.89 4.1988 30.03 20.02 15.01 10.01 8.58 7.51 6.01 5.46 5.00 4.29
Solve for the unknown using the formulas stated below.Variables To Solve For:1. KWRequirement:
GPM x oF∆T x 0.1465 = KW
2. TemperatureRise: KW x 6.824 ÷ GPM = oF∆T
3. FlowRate: KW x 6.824 ÷ oF∆T = GPM
Model V Sizing InformationStep 1 Step 2 - A
For continuous demand systems, choose the V Model with the KW rating which meets the peak demand (GPM) of your system.
Step 2 - BFor cyclical ON/ OFF demand systems, please consult factory for sizing assistance. The following data will be required to properly size the heater.
Volts Phase Amps
1. Hot Water Flow Rate:
GPM
2. Time hot water at above rate is required:
Minutes
3. Time between usages:
Minutes
4. Total Cycle Time (Add #2 and #3 )
Minutes
5. Total Gallons used per cycle (#1 x #2)
Gallons
6. Water Temperature:
oF Incoming Cold
oF Outgoing Hot
7. Power supply available:
Model V - Recovery Ratings in GPM
66
RatedVoltage
AppliedVoltage
De-RatingFactor
600 575 92%
600 550 84%
480 460 92%
480 440 84%
240 230 92%
240 220 84%
Model V - Water Heater Specifications
Voltage De-Rating Factors
Vessel: 304L Stainless SteelStorageCapacity: 6 or 16 GallonsVoltage: 120 thru 600 VoltPhase: 1Φ or 3ΦConnections(1-58kW):
Material: BronzeInlet: 3/4" Male NPT Outlet: 3/4" Male NPTRelief Valve: 3/4" Female NPT
Connections(64-88kW):Material: BronzeInlet: 1 1/2" Male NPT Outlet: 1 1/2" Male NPTRelief Valve: 1" Female NPT
TemperatureController:Type: Solid State Style: Immersion Range: 32-194oF (0-90°C)
Hi-Limit:Type: Solid StateStyle: Immersion Reset: ManualRange: 210oF (Fixed)
PressureDrop: V6 V16(3/4") V16(11/2")5 GPM 0.11 psi 0.15 psi <1psi
10 GPM 0.43 psi 0.58 psi <1psi25 GPM 2.6 psi 3.6 psi <1psi50 GPM 10.5 psi 14.4 psi <1psi
HeatingElement:Type: Screw Plug with Buna-N O-ringStyle: Tubular Sheathing: Copper with Brass Plug
Controller:Degrees: °F or °C (Default °F)Differential: 1° thru 20° (Default: 2°)Display: Shows set point or
actual temperature (Default: Set point)
Low Water Sensing: On or Off (Default: On)Low Water Reset: Manual or Automatic
(Default: Automatic)Staging: Up to 3 stages
MagneticContactor:Type: Definite Purpose
ControlCircuit: 208/240 VoltInternalWiring: Tefzel 750 200°CDigitalDisplay: 3 digit 7 segment
LED display
FaultIndicators: Low WaterHi-TemperatureNo ProbeLeak Detection
LowWaterType: ConductivityDesignWP: 150 psiDesignTP: 225 psiReliefValve:
Approvals: ASME / CSATemperature: 210oFPressure: 150 psiMaterial: Bronze
Insulation: CFC/HCFC Free Closed Cell Foam
OuterJacket: 304 Stainless Steel
Warranty:Tank: 3 YearsElectrical: 1 Year
When the actual supply voltage (applied voltage) is different than the design voltage (rated voltage) the resulting KW output will be affected. Please see the chart for typical voltage de-rating factors or use the following formula.
Applied Voltage2
Rated Voltage2 X Rated KW = KW output at applied voltage
Fully Packaged Systems■ Engineered and built to meet your exact needs■ Factory integrated system simplifies installation■ Factory selected components ensures reliable
performance as a system
Contact Factory Sales Engineer to discuss your Packaged System
Optional
Model V6 (shown with optional Hubbell integrated packaged system)
77
OptionalCode OptionalFeature
K Slide mounting bracket for hanging installation (Model V6 only)
W Form fitted protective outer cover for wet locations
N Flanged toe stainless steel legs for floor mounting
F Flanged inlet and outlet connections (ANSI Class 150, please specify size)
B Alternate threaded inlet/outlet connection size (Model V16 only)
J Remote control package
H Alternate high-temperature setpoint (please specify, 210°F maximum)
T Alarm contact for Hi-Limit or Low Water fault condition (Specify N.O. or N.C.)
L Low-temperature interlock/alarm
I Pump interlock terminal block to prevent energizing when pump is not on
R Sanitary connections (specify size)
G Dial temperature/pressure gauge for in-line installation (2 1/2” dial)
C Solid state power controllers for increased temperature accuracy (consult factory)
D Type 316L stainless steel heating elements
P Additional tank tapping
M Factory supplied manifold kit single point connection for redundancy and high demand applications
XX Customized features, please consult factory
Optional Feature Selection Chart
OptionNoteAny and all optional equipment for a Hubbell process water heater must be called out in the written specification. A model number in and of itself may not reflect all optional equipment selected.(Manufacturer reserves the right to change specifications without notice)
■ Step 1
BaseModel:V6V16
Example: V645T4An industrial process V model water heater with 6 gallons storage capacity, 45 KW rated at 480 volt 3 phase 60 Hz power.
■ Step 3
Voltage/Phase/Hz:A = 120-1-60RS = 208-1-60R = 208-3-60S = 240-1-60T = 240-3-60W = 277-1-60T3 = 380-3-50/60T7 = 415-3-50/60T5 = 440-3-60T4 = 480-3-60T4S = 480-1-60T6 = 600-3-60
■ Step 4
OptionalFeatures:(See Optional Feature Selection Chart)
■ Step 2
KWRating:1 thru 88
ModelNuMberdesigNatioN—
MaNiFoldasseMblyoptioN•
• Singlepointconnection• Highdemandapplications• Multipleunitsforredundancy
Please note: optional equipment may impact overall dimensions and weight. Please request submittal drawing from factory.
JOBNAME
REPRESENTATIVE
ENGINEER
CONTRACTOR
The Electric Heater Company ■P.O. Box 288 ■ Stratford, CT 06615-0288 ■ Phone: 203-378-2659 ■ Fax: [email protected] ■ www.hubbellheaters.com
Committed to continuous improvement...Continuing research results in product improvement; therefore specifications are subject to
change without notice. For the most updated information, consult the factory directly.
Master Specification: Model V
GeneralProvide a quantity of industrial grade electric water heater(s) Model No. as manufactured by Hubbell Electric Heater Co. of Stratford, CT USA. The heavy duty pressure vessel shall be constructed from Type 304L stainless steel and bear the ASME Section VIII stamp and be rated for 150 psi WP. The tank shall be insulated with CFC/HCFC free closed cell foam insulation to reduce stand by heat loss. Heat loss shall not exceed 425 btu/hr. The heater shall have the capacity to heat GPM from to °F and shall be rated at KW when supplied with Volts Ph Hz power.
The entire heater package shall be listed and approved in accordance with UL Sanitation (NSF5) and UL 1453. All operating controls shall be built-in and factory wired using high temperature 200°C Teflon coated wire. The heater shall include internal resettable circuit breakers in lieu of one-shot power fuses for over current protection when required. The copper sheathed immersion heating elements with straight thread brass screw plug and O-ring gasket ensure leak free long life service. All temperature, hi-limit, and low water operating functions shallbe managed by a fully integrated solid-state electronic controller with digital LED display. The controller shall befully adjustable from 32-194°F (0-90°C) and operate each heating circuit independently. The controller shall includethe ability to be field configured to display °F or °C, include a 1-20° adjustable temperature differential, and displayactual or set point temperature. In the event of operational errors (over temperature, low water, probe failure, leakdetection) the display shall provide specific error indication to assist in trouble shooting. The heater shall include aleak detection sensor to provide the operator with visual indication if water is sensed inside the control cabinet. Allcontrols shall operate on 208/240v control circuit. The positioning of the electrical components shall be such that toremove any component does not require the removal of another component. The heater shall be complete with allinternal plumbing, including brass NPT connections for inlet, outlet and relief valve. The entire exterior of the heaterincluding the base, jacket and front cover shall be brushed stainless steel.
The heater shall include the following accessories shipped loose for installation in the field: an ASME/CSA rated combination temperature and pressure relief valve, 6" adjustable NSF plastic legs and one indicating temperature and pressure gauge.
In addition, the water heater shall be supplied with the following optional features:
Option
Option
Option
Option
WarrantyHubbell shall warranty all electrical components against defects in workmanship and material for a period of one (1) year from date of start-up and the pressure vessel for three (3) years from date of start-up, provided that the unit is started within three (3) months of date of factory shipment and installed and operated within the scope of the water heater’s design and operating capability.