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DEGREE PROJECT
BACHELOR OF SCIENCE IN
CHEMICAL ENGINEERING PROGRAM
Modeling of base oil blends
CHEMICAL ENGINEERING PROGRAM
Modeling of base oil blends
Jonna Kässi
Stockholm
2011
Modeling of base oil blends
Modeling of base oil blends KTH Jonna Kässi
2
Royal Institute of Technology Chemical Engineering
DEGREE PROJECT
TITLE: Modeling of base oil blends
SVENSK TITEL: Modellering av basoljeblandningar
KEY WORDS: Lubricant, base oil, naphthenic, paraffinic, correlation, calculating
correlation, ASTM, viscosity, density, pour point, aniline point, flash
point, viscosity index, VGC, refractive index, blending program,
hydrocarbon type, IR, Acid number, colour, colour saybolt
WORKPLACE: Nynas AB, Nynäshamn
SUPERVISOR
AT NYNAS: Luis Bastardo-Zambrano
SUPERVISOR
AT KTH: Sara Naumann
STUDENT: Jonna Kässi
DATE:
PASSED:
EXAMINER: Sara Naumann
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Acknowledgment During the degree project in spring 2011 I had very good support from my supervisors.
I would like to start off with thanking my supervisor, Luis Bastardo-Zambrano at Nynas AB for
his guidance and good reception during my work at Nynas AB.
I am also very grateful that I had the possibility to write my degree project at the company and
was able to work with real problems.
I would also like to thank my supervisor and examiner, Sara Naumann, the Bachelor of science in
Chemical engineering program at the Royal Institute of Technology for her good advises and the
support during the work.
Thank you all!
Jonna Kässi
Sweden, Stockholm 2011
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Abstract Nynas AB is a company that refines oil for different applications such as insulating oils for the
electrical industry and base oils for both the lubricant and chemical industry. Different types of
base oils are produced for the lubricant industry in order to provide required properties such as
good viscosity, solvency, volatility, etc. But sometimes, the oils produced in the refineries
(known as “straight cut” oils) do not have the all properties required by a customer, and a way
for achieving those properties is to blend different straight cut base oils. To save money and
time, empirical correlations are used to facilitate the prediction of the properties of those blends.
Those correlations are adapted to products from a single site produced from certain crude oils.
The company has recently decided to introduce a new stream of products with different
characteristics, which means that the new properties of the products and blends can not be
predicted by using the existing empirical correlations. The objective of this project was to
analyze blends containing these new products and find the new correlations.
The names of the oils are classified information and were renamed in the report and also
number of the tables with result in appendices has been reduced to protect Nynas AB.
The correlations were surprisingly good for most of the blends. The differences between the
values obtained by the blending program (which were calculating the properties) and the
experimental values were very small. But the calculated values for properties such as flash point
and pour point, were quite different from the experimental ones for some of the samples. Finally,
there was one type of blends, between the Naphthenic oil 2 (N 2) and Paraffinic oil B (P (B)),
were it was not possible to get any results with the blending program, because the viscosities at
40 °C of those oils (N 2 and P(B)) were too similar.
As mentioned before, the property that was most difficult to predict was the pour point,
specially for blends containing paraffinic oil blend with a naphtenic oil. However, suggestions
were made based on the experimental values of how to get correlations based on. Anyhow,
empirical correlations were developed based on the experimental data.
Sammanfattning på svenska kan hittas på sidan 5!
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Sammanfattning Nynas AB är ett företag som förädlar olja för olika applikationer såsom isolerade oljor för den
elektriska industrin och basoljor för både smörjmedel och kemiska industrin. Olika typer av
basoljor produceras för smöjmedelsindustrin för att ge önskade egenskaper såsom god
viskositet, soliditet, volatilitet etc. För att spara pengar och tid, så används empiriska
korrelationer som vanligen används inom smörjmedelsindustrin, för att kunna förutsäga
egenskaper hos dessa blandningar. Nyligen har bolaget beslutat att införa en ny serie av
produkter med olika egenskaper och blandningarna kan därmed inte automatiskt förutsägas
med hjälp av befintliga empiriska korrelationer. Eftersom företagets nuvarande korrelationer är
anpassade för en rena basoljor, var målet att analysera blandningarna av två olika basoljor samt
att finna nya samband.
Alla oljornas namn i rapporten är omdöpta och mätvärden och andra resultat har reducerats för
att bevara Nynas ABs sekretess.
De befintliga sambanden var överraskande bra för de flesta oljeblandningarna. Skillnaderna
mellan de värden som erhölls genom befintliga Blandningsprogrammet (som beräknade
egenskaperna) och de experimentella värdena var mycket små. Dock så krävdes det att nya
samband togs fram för till exempel lägsta flyttemperaturs egenskaper för blandningar med
parafinisk olja blandat med naftenisk olja.
En av blandningarna som inte gav några resultat var Naftenisk olja 2 (N 2) blandat med
Parafinisk olja B (P(B)), detta eftersom för viskositeten vid 40 °C för de oljorna ligger väldigt
nära varandra och detta försvårade beräkningen.
Abstract in English can be found in page 4!
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Table of Contents 1 Introduction ................................................................................................................................................... 7
1.1 Objective of the diploma work ....................................................................................................... 7
1.2 Method ..................................................................................................................................................... 7
1.2.1 Background of two blending programs ............................................................................................... 7
2 Base oils at Nynas AB and the blendings ............................................................................................ 8
2.1 Basic chemistry and chemical terms............................................................................................ 8
3 Blending calculators at Nynas AB ...................................................................................................... 10
3.1 The Blending program .................................................................................................................... 10
3.2 The Excel sheet .................................................................................................................................. 11
3.2.1 Suplementary equations.......................................................................................................................... 11
4 Experimental .............................................................................................................................................. 13
5 Results ........................................................................................................................................................... 14
6 Discussion .................................................................................................................................................... 16
7 Conclusions ................................................................................................................................................. 17
8 Proposal for further work ..................................................................................................................... 18
9 References ................................................................................................................................................... 19
Appendix I – Difference tables: Exp. - and Calc. data ...................................................................... 20
Appendix II – Diagrams of P and N products ..................................................................................... 30
Appendix III – Diagrams of N 3 with P and N .................................................................................... 35
Appendix IV – Diagrams of P/P and N/N products ......................................................................... 39
Appendix V – Pour Point calculations for Thinner oils .................................................................. 44
Appendix VI – Pour Point calculations for Heavy oils .................................................................... 47
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1 INTRODUCTION In the lubricant industry, different types of base oils are blended when an entirely pure or
”straight cut” base oil does not provide the desired properties for the formulation. Those
properties can be viscosity, solvency, volatility etc; or a combination of those properties for
example viscosity gravity constant, VGC. To save money and time, empirical correlations have
been used in the base oil and lubricant industry, in order to facilitate the prediction of the
properties of those blends, and in that way avoid analyzing the product in the laboratory. At
Nynas AB, the correlations available today are adapted to products from a single site produced
from a certain crude oil. But the company has decided to introduce a new stream of products
with different characteristics, which means that the new properties of the products and blends
can not be predicted by using the existing empirical correlations.
1.1 OBJECTIVE OF THE DIPLOMA WORK The objectives of this degree project were first of all to find new correlations for blends with
paraffinic and naphtenic oils. The second objective was to compare experimental results with
existing correlations for blends with two different naphtenic oils or blends with two different
paraffinic oils.
1.2 METHOD In order to reach these objectives, blends of different components at various concentrations
were analyzed in the laboratory and compared with results from the two programs Nynas AB
use today predict properties of base oil blends. It was investigated if one Blending program at
Nynas AB can replace with the two existing ones.
1.2.1 BACKGROUND OF TWO BLENDING PROGRAMS
The equations and correlations were programmed in the two existing programs called the
“Blending program” and the “Excel sheet”. The programs were based on calculations described
in the standard ASTM 7152, where ASTM stands for American Society for Testing and Materials
(ASTM 2011). The values obtained from calculations using the different correlations were
reviewed by experts from the company.
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2 BASE OILS AT NYNAS AB AND THE BLENDINGS Mineral oils have a very complex composition, but one can say that they are mainly a blend
between hydrocarbon molecules, among which we find paraffinic, naphthenic, and aromatic
molecules. The properties of the base oils are determined by their chemical composition,
whether they are naphthenic or paraffinic. A base oil is considered to be naphthenic, when the
content of paraffinic molecules measured by Infrared (IR) is between 42 and 50 %, if the content
of paraffinic molecules measured by IR is between 56 to 67 %, the oil is considered paraffinic.
Naphthenic oils are characterized by having good low temperature properties, such as pour
point (temperature at which the oil starts to flow), and very good solvency and their viscosity
diminish quite fast with increased temperature (what is known as low viscosity index, VI).
Paraffinic oils, on the other hand, are characterized by having low volatility, their viscosity does
not change that much with temperature (high VI), and they also have lower solvency and worse
low temperature properties than naphthenic oils. (Nynas 2009)
That is why blends of these two types of oils are generally used in the industry, since they bring
the good characteristics of both types of oils, e.g. good solvency, and low volatility. (Nynas 2009)
The crude oil refined by Nynas AB is naphthenic and comes from different places in the world.
The naphthenic crude reserves can be found in Europe, the Americas and Asia. On the other
hand, Middle East crudes are mainly paraffinic. (Nynas 2009)
The oils used in this work were the naphthenic base oils N 1, N 2 and N 3, and the paraffinic base
oils were P(A) and P(B). All of these oils were blended in pairs at viscosities of 10, 30, 50, 70 and
90 volume % which resulted in 50 blends.
2.1 BASIC CHEMISTRY AND CHEMICAL TERMS In order to understand the basic chemistry behind this work it is necessary to get a background
description of the mineral oil composition. As has been mentioned above, mineral oils consist
mainly of hydrocarbon molecules and those hydrocarbon molecules can be classified into
naphthenic, paraffinic and aromatic. Paraffinic molecules are mainly long carbon chains (n-
alkenes) or in iso-structure of the alkenes, figure 1. Naphthenic molecules, on the other hand,
have ring structures formed by five to eight carbon atoms (cykloalkenes), figure 2. Finally,
aromatic compounds are formed by six carbon atoms arranged in a ring structure with single
and double bonds, figure 3, but can also be larger molecules such as polycyclic aromatics. The
unsaturated nature of aromatic molecules allows them to react easily with other components.
Even though aromatic molecules give high solvency to the oil, they are bad for the oil is oxidation
stability, on top of that they are toxic and harmful to the environment, and that is why they are
removed or transformed during the refining process. Figure 4 shows a hypothetical oil molecule.
(Nynas 2009)
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Figure 1 Paraffinic oils (Kässi 2011)
Figure 2 Naphthenic oils
Figure 3 Aromatic oils
Figure 4 A blending of all three Naphthenic, paraffinic and aromatic
P stands for Paraffinic, N stands for Naphthenic and A for Aromatic.
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3 BLENDING CALCULATORS AT NYNAS AB Nynas AB uses two different computional programs to predict base oil blending properties.
These two programs were called the Blending program, figure 5 below, and the Excel sheet,
figure 6, in this thesis. Both of these tools were programmed with ASTM standards and linear
correlations. To complement the Excel sheet more Excel sheets and equations have been used at
Nynas. These equations are described in 3.2.1.
3.1 THE BLENDING PROGRAM The Blending program was used at Nynas AB to calculate the properties of mixtures of two or
three base oils. This program are programmed with ATSM standards. As mentioned before, the
program worked for certain blends of naphthenic products and it was important to find new
correlations for calculating blends with new types of products. The information about the base
oils density, viscosity at 40 °C, flash and aniline point, colour, refractive index, sulphur and
concentration of aromatic compounds measured by IR are used as input data. The program then
use information from the two base oils and the desired viscosity at 40 °C for the blend, in order
to calculate first, the amount of the each component necessary to obtain that blend, and second
the values for the different properties of the “theoretical blend”. The correlations used in this
blending program were obtained from some ASTM standards, and sometimes empirical
correlations developed for some properties, for example aniline point, color and sulphur content
(which usually are linear equations).
The correlations used in the blending program were not valid for blends using the naphthenic
base oil N 3. Figure 5 shows the calculation sheet for a product with base oils N 1 (10 vol-%) and
P(B) (90 vol-%).
Figure 5 The Blending program
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3.2 THE EXCEL SHEET Another tool used by Nynas AB was an Excel sheet, developed a long time ago, figure 6. The Excel
sheet does not calculate as many properties as the Blending program does. The colours, sulphur,
refractive index, pour- and aniline point and the concentrations of different hydrocarbon types
are missing in the Excel sheet. On the other hand, the Excel sheet calculates the viscosity of the
blend at 100 °C, in centistokes (cSt). When the Excel sheet was used for calculating the relative
amount of ingredients for blends, the missing properties were calculated using a linear
correlation, based on the amount of different components needed to obtain a specific viscosity at
40°C. Figure 6 shows the same blend as figure 5 with N 1 and P(B).
Figure 6 Excel sheet blending program
3.2.1 SUPLEMENTARY EQUATIONS
Some other equations were used in this thesis to complement the Excel sheet two equations and
one complementary Excel sheet, figure 7 next page.
1) The first equation was from set was by plotting the experimental data for the pour point of
the blends against the composition and making a polynomial fit (2nd to 4th grade) of the data
points.
2) The second one was what we called the “Aniline method” - equation (1), using a linear
correlation between the aniline point (or pour point) and the composition of the blend, see
equation (1).
Modeling of base oil blends KTH Jonna Kässi
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Equation “Aniline method”:
������� � �� � ���� (1)
������� � � ��� ��� � ��� ��� ��� �
�� � � ��� ��� � ��� 100 % ���� ��� 1; � � �� � !�� % �� ��� ���� ��� 1
��� � � ��� ��� � �� ��� 100 % ���� ��� 2; � � � �� � !�� % �� ��� ���� ��� 2
For most of the blends the “Aniline method” works. This method can be successfully used also
for calculating others properties, such as sulphur content, colour and refractive index.
3) The other Excel sheet “Calculation of ASTM D2140” was used to calculate experimental VGC
and Hydrocarbon type (concentration of aromatic, paraffinic and naphtenic molecules; Ca, Cp,
Cn) of using ASTM standards. This sheet can be seen in figure 7.
Figure 7 The complementary Excel sheet for the calculations of VGC and Hydrocarbon types
Modeling of base oil blends KTH Jonna Kässi
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4 EXPERIMENTAL Five different base oils were blended two and two with each other in five difference
concentrations, which gives 50 blends to analyse.
The measurements of the different properties were conducted using specific instruments
following the instructions described in the standard method for each property, see table 1
below. The calculations of the properties were conducted using the Blending program from
Nynas AB.
Table 1 Properties and analysis method
Property Analysis Method Property Analysis Method
Density, 15°C ASTM D4052 Colour ASTM D1500
Viscosity, 40°C ASTM D445 Colour Saybolt ASTM D156
Viscosity, 100°C ASTM D445 Refractive Index, 20°C ASTM D1747
Viscosity Index (VI) ASTM D2270 Hydrocarbon type Ca, (IR) IR-method
Aniline point ASTM D611 Hydrocarbon type Ca ASTM D2140
Pour point ASTM D97 Hydrocarbon type Cp ASTM D2140
Flash point ASTM D93 Hydrocarbon type Cn ASTM D2140
Viscosity Gravity
Constant (VGC)
ASTM D2501 Acid number ASTM D974
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5 RESULTS Tables were created for all blends with the experimental data, the calculated data (from Excel
sheet) and the differences between them. Also the values obtained using the Blending program
were compared with the experimental data, see table 2 below (the tables with the data for the
rest of the blends can be found in Appendix I, tables 3-22). The differences between the
experimental and the calculated values were not so large for most of the blends. Anyhow, for
some blends the calculated values obtained using the empirical correlations from the Excel sheet
were better than those obtained with the Blending program, and vice versa. The largest
differences were observed in the temperature properties and some properties of hydrocarbon
values, such as blends between N 2 and N 1.
The VGC values for most of the products were near 0,8 which means that they have a more
paraffinic character. If the VGC values had been closer to 1,0 the oil would be considered more
aromatic (ASTM 2005).
To calculate the hydrocarbon types were important to get the measuring of refractive index
right. Slightest deviation resulted in values outside of the trendline. The content of sulphur was
very low for most of the blends, although some blends containing N 3 had nearly 0,009-0,01 wt-
% sulphur.
In Appendix II and III shows figures with experimental values which are plotted in diagrams.
Most plots were linear (or linear in log-log diagram) and it was possible to find a trend line and
thus obtain an equation to calculate those properties for the blends; for example blends between
naphthenic products. The viscosity index (VI) chart shows only how the viscosity index varies
with respect to the concentration of the components in the blend. It was also difficult to obtain
an equation to predict it with help of drawing a trend line, but it can still be calculated for each
mixture using the mixture viscosity at 40 °C and the calculated viscosity at 100 °C following the
standard ASTM 2270. The viscosity at 40 °C for blends with N 3 has relatively high values in
blends with 90 vol-% N 3 and fall quickly at lower concentrations of N 3.
The results for pour point calculations with equation 1 (page 12) or with the polynomial
function for the thinner oil blends (those blends of low viscosity oils) can be found in Appendix
V, and the heavier blends (those containing N 3) can be found in the Appendix VI. As shown in
the appendices the pour point results obtained with equation 1 were quite close to the
experimental data for most of the base oil blends studied. But for blends using P(A) and P(B) the
differences between the calculated and the experimental of pour point were significant. A similar
trend can be seen in Figure 13 in Appendix II. Which means that below 50 vol-% paraffinic oil
content the line has a negative slope and at concentrations above 50 vol-% the line has a positive
slope.
Finally it was not possible to calculate results of blends between N 2 and P(B), table 3 in
Appendix I. This phenomenon is going to be discussed in the Discussion. But table 4 in Appendix
I, shows an experiment with a “guessing method” and it shows that those guessed values are
very close to each other. Which are another evidence of the impossibility calculating these
blends based on the viscosity at 40 OC. The guessing was made with help of the Excel sheet.
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Table 2 Result of 1B blending; Differences between calculated and experimental data
Result of the series 1B N 1 P(B) Note:
90 vol-% N 1 Unity Analys experimental Excel sheet Different Calculate Different Data Data Exp&calc Blend. Program lab&bl.prog
Visc. @40 11,5 0 11,5 11,5 0,0 Visc. @100 2,67 2,67 0,0 2,7 VI 48,4 46 2,4 48,4 Celsius Flash 148,8 146 2,8 145 3,8 Aniline 76,1 74,49 1,6 76 0,1 Pour Point -60 60,0 -53 7,0 wt% Sulphur 0,0237 0,0172876 0,0 0,02 0,0 kg/m3 Density @15 887,6 887,3 0,3 887,1 0,5 Refractive index 1,4856 1,4854613 0,0 1,485 0,0 mgKOH/g Acid 0,01 0,0 0,01 0,0 Ca 10,1 8,1 2,0 8 2,1 Cp 41,5 48 6,5 48 6,5 Cn 48,5 43,9 4,6 44 4,5 Ca IR 12 Colour ASTM D1500 0,5 0,5 0,0 0,5 0,0 ASTM 156 (S) 11 11,0 11 0,0 VGC 0,855 0,855 0,0 0,855 0,0 content N 1 90 89,53 0,5 87,71 2,3 P(B) 10 10,47 0,5 12,29 2,3
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6 DISCUSSION The results show that the best correspondence with the experimental data were obtained by
using the correlations from the existing Excel sheet. But for the blends of certain products the
correlations of the old Blending program worked better than the ones from the Excel sheet. For
almost all blends containing N 1 a trend line could be drawn in the diagrams for the different
properties indicating a linear correlation (or linear in log-log diagram), facilitating the calcu-
lations with these blends.
The largest differences between the experimental values and those obtained with the Blending
program were, as expected, obtained for the blends containing N 3. The Blending program was
not programmed to calculate blends with N 3 oil, which have high viscosity.
Some difficulties measuring the sulphur content of the blends were encountered, and those were
related to the fact that the container used to load the samples for these measurements were
sometimes poorly cleaned, and cross contamination from previous samples could have occurred.
The most difficult part of the project were to find the correlations to calculate pour point of the
blends containing P(A) or P(B), see Figures 13 and 18. As it can be seen in the figures, the pour
point of those blends are very similar to each other. There are many possible explanations for
those trends. One of them is that the naphthenic oil acts as a pour point depressent (an additive
that can be used to lower the temperature at which an oil starts to flow). The lower pour points
obtained in the presence of naphthenic oils might be explained by the difficulty of packing ring
shape naphthenic molecules at low temperature, with respect of the relatively easy way of
packing straight paraffinic ones. The effect of these straight paraffinic molecules (also known as
waxes) in the blend’s pour point can be dimisnished by preheating the sample before measuring
the pour point, and in that way disrupt the wax crystalline structure (Carl-Gustaf 2011).
Differences were observed between blends containing N 1 and paraffinic oils, which had lower
pour points than blends containing N 3 or N 2 and paraffinic base oils, see Figure 18. These
differences can be explained by the fact that the pour point of base oils depends also on the oil’s
viscosity, meaning that the lower the viscosity of the base oil the lower is the pour point.
In view of these results, it is suggested to calculate the pour point of the blends containing
paraffinic oils using different equations depending on the paraffinic content in the blend, for
example one equation for concentrations below 50 vol-% and another one for concentrations
above 50 vol-%.
Measuring the flash point of blends containing N 3 were quite difficult. This might be due to the
high flash point of N 3, so when the flash point of the blends is reached the gas mixture above the
blend does not ignite so violently as in blends containing products with lower flash point, or
higher volatility. (Carl-Gustaf 2011) This less violent ignition of the gasses upon the oil blend is
more difficult for the instrument to detect.
It was very difficult to calculate properties of the blends between N 2 and P(B). That can be
explained by the fact that those oils have almost the same viscosity at 40 °C. As shows in Figure
8, the viscosity of most blends between these two products at 40 °C is lower than the viscosity of
any of the blending components at the same temperature.
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7 CONCLUSIONS The values calculated using the correlations obtained from the existing Excel sheet worked
satisfactory for most of the blends, the same can be said about the values obtained using the
existing Blending program. To combine these two programs would be best for a new Blending
program. Some properties could not be calculated using any of those two programs or the other
investigated equations. For those properties new correlations could be found by using a plotting
technique of analysis values in a diagram and draw trend lines for different intervals, and use
them in a new Blending program as an equation.
For the pour point, it was difficult to obtain a good correlation between the calculated and the
experimental values obtained when blending the paraffinic oils P(A) and P(B) with N 3 or N 2.
Finally, it was not possible to calculate the properties of blends prepared using N 2 and P(B),
because the experimental viscosity of the blends at 40°C were lower than that of its components.
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8 PROPOSAL FOR FURTHER WORK In continued work P(A) and P(B) should be analyzed blended with N 4 for examining the pour
point. The pour point of P(C) with naphthenic oils N 1, N 2, N 3 and other napthenic oils should
also be studied further. This is to investigate if the trend in pour point is similar for all the
paraffinic/naphthenic blends.
The pour point should also be analyzed again by preheating the samples before measuring the
pour point. This should reduce one source of error when calculating the correlations if the base
oils contain waxes. (Carl-Gustaf 2011)
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9 REFERENCES ASTM (2005). American Society for Testing and Materials, Standard test method for Calculation
of Viscosity-Gravity Constant (VGC) of petroleum oils. United States. ASTM D2501-91 p.
911.
Nynas (2009). Naphthenic specialty oils for Greases, Handbook. Sweden, Nynas AB 2009.
ASTM. (2011). http://www.astm.org/, 2011-05-15.
Carl-Gustaf, Främberg. (2011). Technical Service Manager. Nynas AB.
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APPENDIX I – DIFFERENCE TABLES: EXP. - AND CALC. DATA Table 3 The special blend 2 B
Results of the serie 2 B N 2 P(B) Note: 90 vol-% N 2 Unity Analys experimental Excel sheet Differant Calculat Differant Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 111,32 0 111,3 111,3 Visc. @100 9,5206 0 9,5 9,5 VI 41,7 0 41,7 41,7 Celsius Flash 219,3 0,00 219,3 219,3 Aniline 90,9 0,00 90,9 90,9 Pour Point -36 36,0 36,0 wt% Sulphur 0,0774 0,1 0,1 kg/m3 Density @15 910,5 0 910,5 910,5 Refractive index 1,4994 1,5 1,5 mgKOH/g Acid 0,01 0,0 0,0 Ca 13,7 10,6 3,1 13,7 Cp 50 52,8 2,8 50,0 Cn 36,3 36,7 0,4 36,3 Ca IR Colour ASTM D1500 1 1,0 0,0 ASTM 156 (S) 0 0,0 0,0 Calc.D2140 VGC 0,849 0,8 0,8 Halt N 2 90 90,0 90,0 P(A) 10 10,0 10,0
Table 4 Guess method of visc at 40, for 2 B
Content Calc. Wish valuea Differance Average content Average P(B) N 2 Visc-40 P(B) N 2 P(B) N 2 P(B) N 2 Visc-40 10 vol-% N 2 90,76 9,24 111,13 90 10 0,76 0,76 90,305 9,695 111,135 89,85 10,15 111,14 90 10 0,15 0,15 30 vol-% N 2 69,84 30,16 111,37 70 30 0,16 0,16 70,26 29,74 111,365 70,68 29,32 111,36 70 30 0,68 0,68 50 vol-% N2 49,77 50,23 111,62 50 50 0,23 0,23 50,155 49,85 111,615 50,54 49,46 111,61 50 50 0,54 0,54 70 vol-% N2 29,11 70,89 111,9 30 70 0,89 0,89 29,815 70,19 111,89 30,52 69,48 111,88 30 70 0,52 0,52 90 vol-% N2 10,15 89,85 112,18 10 90 0,15 0,15 9,825 90,18 112,185 9,5 90,5 112,19 10 90 0,5 0,5
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Table 5 Blend 2 A with 90 vol-% P(A)
Results of the serie 2 A N 2 P(A) Note: 90 vol-% P(A) Unity Analys experimental Excel sheet Differant Calculat Differant
Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 15,4 0 15,4 15,4 0,0 Visc. @100 3,45 3,39 0,1 3,5 VI 100,8 86 14,8 100,8 Celsius Flash 188,4 189 0,6 188 0,4 Aniline 99,3 99,26 0,0 99 0,3 Pour Point -33 33,0 -50 17,0 wt% Sulphur 0,0111 0,010234 0,0 0,01 0,0 kg/m3 Density @15 855 855,6 0,6 855,7 0,7
Refractive index 1,4695 1,470123 0,0 1,47 0,0
mgKOH/g Acid 0,01 <0,01 0,0 IR Ca 2,6 1,1 1,5 1 1,6 Cp 59,2 64,8 5,6 64 4,8 Cn 38,2 34,2 4,0 35 3,2 Ca IR 3 Colour ASTM D1500 0,5 0,55495 0,1 <1,0 ASTM 156 (S) 17 17,0 17,0 VGC 0,81 0,811 0,0 0,811 0,0 Halt P(A) 90 89,01 1,0 89,62 0,4 N 2 10 10,99 1,0 10,38 0,4
Table 6 Blend 2 A with 30 vol-% P(A)
Results of the serie 2 A N 2 P(A) Note: 30 vol-% P(A)
Unity Analys experimental Excel sheet Differant Calculat Differant
Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 47,4 0 47,4 47 0,4 Visc. @100 6,15 6,08 0,1 6,2 VI 63,2 59 4,2 63,2 Celsius Flash 197 203 6,0 200 3,0 Aniline 90,9 90,56 0,3 91 0,1 Pour Point -45 45,0 -35 10,0 wt% Sulphur 0,0633 0,063361 0,0 0,05 0,0 kg/m3 Density @15 894,4 893,5 0,9 893,7 0,7 Refractive index 1,4907 1,490897 0,0 1,49 0,0 mgKOH/g Acid 0,01 0,0 <0,01 0,0 IR Ca 10,6 8,4 2,2 8 2,6 Cp 52,4 55,6 3,2 56 3,6 Cn 36,9 36 0,9 36 0,9 Ca IR 11 Colour ASTM D1500 0,9 0,8459 0,1 <1,0 ASTM 156 (S) 0 0,0 0,0 VGC 0,84 0,838 0,0 0,839 0,0 Halt P(A) 30 30,82 0,8 32,21 2,2 N 2 70 69,18 0,8 67,79 2,2
Modeling of base oil blends KTH Jonna Kässi
22
Table 7 Blend N 12 with 30 vol-% N 1
Results of the serie N 12 N 1 N 2 Note: 30 vol-% N 1
Unity Analys experimental Excel sheet Differant Calculat Differant
Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 44,50 0,00 44,5 49 4,5 Visc. @100 5,66 5,63 0,0 5,7 VI 43,80 41 2,8 43,8 Celsius Flash 162,50 175 12,5 174 11,5 Aniline 80,90 80,94 0,0 111 30,1 Pour Point -42,00 42,0 -34 8,0 wt% Sulphur 0,07 0,070039 0,0 0,01 0,1 kg/m3 Density @15 906,80 907,10 0,3 878,4 28,4
Refractive index 1,4973 1,49723 0,0 1,482 0,0
mgKOH/g Acid 0,01 0,0 <0,01 0,0 Ca 14,6 13,1 1,5 3 11,6 Cp 47 53,1 6,1 63 16,0 Cn 38,4 33,8 4,6 35 3,4 Ca IR 5 Colour ASTM D1500 0,5 0,8522 0,4 <0,5 0,0 ASTM 156 (S) 0 0,0 10 10,0 VGC 0,852 0,857 0,0 0,818 0,0 content N 2 30 29,56 0,4 26,04 4,0 N 1 70 70,44 0,4 73,96 4,0
Table 8 Blend N 12 with 10 vol-% N 1
Results of the serie N 12 N 1 N 2 Note: 10 vol-% N 1
Unity Analys experimental Excel sheet Differant Calculat Differant
Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 80,20 0,00 80,2 84 3,8 Visc. @100 7,77 7,75 0,0 7,8 VI 38,40 38 0,4 38,4 Celsius Flash 186,40 195 8,6 199 12,6 Aniline 84,40 84,24 0,2 121 36,6 Pour Point -36,00 36,0 -28 8,0 wt% Sulphur 0,08 0,084196 0,0 0 0,1 kg/m3 Density @15 912,40 912,30 0,1 876 36,4
Refractive index 1,5004 1,500311 0,0 1,481 0,0
mgKOH/g Acid 0,01 0,0 0,01 0,0 Ca 14,9 11,7 3,2 1 13,9 Cp 48,1 50,1 2,0 67 18,9 Cn 37,1 38,2 1,1 32 5,1 Ca IR 3 Colour ASTM D1500 0,5 0,9497 0,4 <0,5 0,0 ASTM 156 (S) 0 0,0 11 11,0 VGC 0,856 0,856 0,0 0,806 0,0 content N 2 10 10,06 0,1 8,63 1,4 N 1 90 89,94 0,1 91,37 1,4
Modeling of base oil blends KTH Jonna Kässi
23
Table 9 Blend 1B with 90 vol-% N 1
Results of the serie 1B N 1 P(B) Note: 90 vol-% N 1 Unity Analys experimental Excel sheet Differant Calculat Differant Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 11,5 0 11,5 11,5 0,0 Visc. @100 2,67 2,67 0,0 2,7 VI 48,4 46 2,4 48,4 Celsius Flash 148,8 146 2,8 145 3,8 Aniline 76,1 74,49 1,6 76 0,1 Pour Point -60 60,0 -53 7,0 wt% Sulphur 0,0237 0,0172876 0,0 0,02 0,0 kg/m3 Density @15 887,6 887,3 0,3 887,1 0,5 Refractive index 1,4856 1,4854613 0,0 1,485 0,0 mgKOH/g Acid 0,01 0,0 0,01 0,0 Ca 10,1 8,1 2,0 8 2,1 Cp 41,5 48 6,5 48 6,5 Cn 48,5 43,9 4,6 44 4,5 Ca IR 12 Colour ASTM D1500 0,5 0,5 0,0 0,5 0,0 ASTM 156 (S) 11 11,0 11 0,0 VGC 0,855 0,855 0,0 0,855 0,0 content N 1 90 89,53 0,5 87,71 2,3 P(B) 10 10,47 0,5 12,29 2,3
Table 10 Blend 1B with 50 vol-% N 1
Results of the serie 1B N 1 P(B) Note: 50 vol-% N 1 Unity Analys experimental Excel sheet Differant Calculat Differant Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 29,7 0 29,7 30 0,3 Visc. @100 5,06 5,03 0,0 5,1 VI 94,9 92 2,9 94,9 Celsius Flash 167 166 1,0 161 6,0 Aniline 98,9 95,47 3,4 100 1,1 Pour Point -39 39,0 -41 2,0 wt% Sulphur 0,014 0,0111215 0,0 0,01 0,0 kg/m3 Density @15 882 881,7 0,3 881,2 0,8 Refractive index 1,483 1,4830189 0,0 1,483 0,0 mgKOH/g Acid 0,01 0,0 0,01 0,0 Ca 7,8 4,4 3,4 4 3,8 Cp 53,4 57,2 3,8 58 4,6 Cn 38,8 38,4 0,4 38 0,8 Ca IR 7 Colour ASTM D1500 0,5 0,5 0,0 <0,5 0,0 ASTM 156 (S) 11 11,0 11 0,0 VGC 0,831 0,831 0,0 0,83 0,0 content N 1 50 49,49 0,5 44,98 5,0 P(B) 50 50,51 0,5 55,02 5,0
Modeling of base oil blends KTH Jonna Kässi
24
Table 11 Blend 1A with 70 vol-% N 1
Results of the serie 1A N 1 P(A) Note: 70 vol-% N 1
Unity Analys experimental Excel sheet Differant Calculat Differant
Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 10,3 0 10,3 10,3 0,0 Visc. @100 2,56 2,52 0,0 2,6 VI 62,9 55 7,9 62,9 Celsius Flash 143 151 8,0 150 7,0 Aniline 80,05 79,12 0,9 80 0,0 Pour Point -51 51,0 -55 4,0 wt% Sulphur 0,018 0,01297 0,0 0,01 0,0 kg/m3 Density @15 876,5 875,7 0,8 875,1 1,4
Refractive index 1,4782 1,47979 0,0 1,479 0,0
mgKOH/g Acid 0,01 0,0 0,01 0,0 Ca 9,6 3,4 6,2 6 3,6 Cp 47,9 49,9 2,0 52 4,1 Cn 42,5 46,8 4,3 42 0,5 Ca IR 9 Colour ASTM D1500 0,5 0,5 0,0 0,5 0,0 ASTM 156 (S) 15 15,0 16 1,0 VGC 0,845 0,84 0,0 0,843 0,0 content N 1 70 68,29 1,7 65,71 4,3 P(A) 30 31,71 1,7 34,29 4,3
Table 12 Blend P(A) and N 1 with 10 vol-% N 1
Results of the serie 1A N 1 P(A) Note: 10 vol-% N 1
Unity Analys experimental Excel sheet Differant Calculat Differant
Data Data Exp&calc blend.program lab&bl.prog
mm2/s Visc. @40 12,6 0 12,6 12,6 0,0 mm2/s Visc. @100 3,01 3 0,0 3,0 VI 88,2 86 2,2 88,2 Celsius Flash 171 178 7,0 174 3,0 Celsius Aniline 98,1 97,22 0,9 98 0,1 Celsius Pour Point -36 36,0 -52 16,0 wt% Sulphur 0,003 0,002358 0,0 0 0,0 kg/m3 Density @15 852,8 853,2 0,4 853 0,2
Refractive index 1,4682 1,468496 0,0 1,468 0,0
mgKOH/g Acid 0,01 0,0 0,01 0,0 % Ca 2,5 1 1,5 1 1,5 % Cp 58,7 63,9 5,2 64 22,7 % Cn 38,8 35,1 3,7 36 25,2 % Ca IR 3 3,0 Colour ASTM D1500 0,5 0,5 0,0 0,5 0,0 ASTM 156 (S) 24 24,0 24 0,0 VGC 0,812 0,81 0,0 0,813 0,0 content N 1 10 11,54 1,5 10,59 0,6 P(A) 90 88,46 1,5 89,44 0,6
Modeling of base oil blends KTH Jonna Kässi
25
Table 13 Blend AB with 90 vol-% P(A)
Results of the serie AB P(A) P(B) Note: 90 vol-% P(A)
Unity Analys experimental Excel sheet Differant Calculat Differant
Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 15,794 0 15,8 15,8 0,0 Visc. @100 3,5139 3,5 0,0 3,5 VI 99,4 97 2,4 99,4 Celsius Flash 188,1 191 2,9 189 0,9 Aniline 102,85 103,07 0,2 104 1,2 Pour Point -33 33,0 -49 16,0 wt% Sulphur 0,0011 0,00055 0,0 0,02 0,0 kg/m3 Density @15 851,4 851,5 0,1 851,8 0,4
Refractive index 1,4676 1,467663 0,0 1,468 0,0
mgKOH/g Acid 0,01 <0,01 0,0 IR Ca 1,5 0,2 1,3 0 1,5 Cp 60,6 66,3 5,7 66 5,4 Cn 37,8 33,6 4,2 34 3,8 Ca IR 2 Colour ASTM D1500 0,5 0,5 0,0 <0,5 0,0 ASTM 156 (S) 25 25,0 24 1,0 VGC 0,805 0,805 0,0 0,806 0,0 Halt P(A) 90 89,40 0,6 88,49 1,5 P(B) 10 10,6 0,6 11,51 1,5
Table 14 Blend AB with 30 vol-% P(A)
Results of the serie AB P(A) P(B) Note: 30 vol-% P(A)
Unity Analys experimental Excel sheet Differant Calculat Differant
Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 53,1 0 53,1 53 0,1 Visc. @100 7,63 7,59 0,0 7,6 VI 107,1 105 2,1 107,1 Celsius Flash 197 219 22,0 213 16,0 Aniline 118,6 115,25 3,4 119 0,4 Pour Point -21 21,0 -33 12,0 wt% Sulphur 0,0019 0,002509 0,0 0,01 0,0 kg/m3 Density @15 867,2 866,8 0,4 867,5 0,3
Refractive index 1,476 1,475857 0,0 1,476 0,0
mgKOH/g Acid 0,01 0,0 <0,01 0,0 IR Ca 2,2 0,6 1,6 1 1,2 Cp 63 68 5,0 68 5,0 Cn 34,8 31,4 3,4 32 2,8 Ca IR 2 Colour ASTM D1500 0,5 0,5 0,0 <0,5 0,0 ASTM 156 (S) 15 15,0 15 0,0 VGC 0,802 0,801 0,0 0,802 0,0 Halt P(A) 30 30,02 0,0 28,12 1,9 P(B) 70 69,98 0,0 71,88 1,9
Modeling of base oil blends KTH Jonna Kässi
26
Table 15 Blend 3 B with 90 vol-% P(B)
Results of the serie 3B N 3 P(B) Note: 90 vol-% P(B)
Unity Analys experimental Excel sheet Differant Calculat Differant
Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 129,49 0 129,5 124 5,5 Visc. @100 12,71 12,79 0,1 12,7 VI 88,6 90 1,4 88,6 Celsius Flash 247 248 1,0 247 0,0 Aniline 117,9 117,94 0,0 123 5,1 Pour Point -21 21,0 -22 1,0 wt% Sulphur 0,0081 0,007472 0,0 0 0,0 kg/m3 Density @15 883,1 881,4 1,7 880,4 2,7
Refractive index 1,4843 1,483771 0,0 1,483 0,0
mgKOH/g Acid 0,01 0,0 <0,01 0,0 IR Ca 3,6 2,1 1,5 2 1,6 Cp 61,7 66,4 4,7 68 6,3 Cn 34,7 31,5 3,2 31 3,7 Ca IR 3 Colour ASTM D1500 0,9 0,67688 0,2 <1,0 0,1 ASTM 156 (S) 0 0,0 0,0 VGC 0,808 0,806 0,0 0,804 0,0 Halt P(B) 90 91,96 2,0 93,69 3,7 N 3 10 8,04 2,0 6,31 3,7
Table 16 Blend 3B with 10 vol-% P(B)
Results of the serie 3B N 3 P(B) Note: 10 vol-% P(B)
Unity Analys experimental Excel sheet Differant Calculat Differant
Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 1856,8 0 1856,8 1857 0,2 Visc. @100 31,958 31,9 0,1 32,0 VI -103,5 -104 0,5 103,5 Celsius Flash 237 239 2,0 238 1,0 Aniline 84,2 83,35 0,9 85 0,8 Pour Point 0 0,0 13 13,0 wt% Sulphur 0,0492 0,047219 0,0 0,04 0,0 kg/m3 Density @15 953,5 953 0,5 951,3 2,2
Refractive index 1,5216 1,485394 0,0 1,519 0,0
mgKOH/g Acid 0,01 0,0 <0,01 0,0 IR Ca 14,4 15,4 1,0 14 0,4 Cp 44,2 43,4 0,8 44 0,2 Cn 41,4 41,2 0,2 42 0,6 Ca IR 14 Colour ASTM D1500 2,7 2,447 0,3 <2,5 0,2 ASTM 156 (S) 0 0,0 0,0 VGC 0,874 0,873 0,0 0,87 0,0 Halt P(B) 10 11,50 1,5 14,44 4,4 N 3 90 88,5 1,5 85,56 4,4
Modeling of base oil blends KTH Jonna Kässi
27
Table 17 Blend 3A with 50 vol-% P(A)
Results of the serie 3A N 3 P(A) Note: 50 vol-% P(A)
Unity Analys experimental Excel sheet Differant Calculat Differant
Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 62,921 0 62,9 63 0,1 Visc. @100 7,0523 6,77 0,3 7,1 VI 54,1 37 17,1 54,1 Celsius Flash 191 203 12,0 198 7,0 Aniline 90,1 90,21 0,1 90 0,1 Pour Point -33 33,0 -31 2,0 wt% Sulphur 0,0268 0,027852 0,0 0,02 0,0 kg/m3 Density @15 902,6 899,9 2,7 898,8 3,8
Refractive index 1,4948 1,498049 0,0 1,492 0,0
mgKOH/g Acid 0,01 0,0 <0,01 0,0 IR Ca 8,2 9,6 1,4 7 1,2 Cp 52,2 53,7 1,5 54 1,8 Cn 39,6 36,7 2,9 39 0,6 Ca IR 8 Colour ASTM D1500 2,1 1,54566 0,6 <1,5 ASTM 156 (S) 0 0,0 0,0 VGC 0,845 0,84 0,0 0,841 0,0 Halt P(A) 50 52,47 2,5 56,67 6,7 N 3 50 47,53 2,5 43,33 6,7
Table 18 Blend 3A with 10 vol-% P(A)
Results of the serie 3A N 3 P(A) Note: 10 vol-% P(A)
Unity Analys experimental Excel sheet Differant Calculat Differant
Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 1046,6 0 1046,6 1047 0,4 Visc. @100 24,261 23,46 0,8 24,3 VI -89,3 -107 17,7 89,3 Celsius Flash 213 227 14,0 221 8,0 Aniline 80,9 80,93 0,0 81 0,1 Pour Point -6 6,0 5 11,0 wt% Sulphur 0,043 0,006129 0,0 0,04 0,0 kg/m3 Density @15 949,8 949,6 0,2 949,1 0,7
Refractive index 1,5198 1,473029 0,0 1,518 0,0
mgKOH/g Acid 0,01 0,0 <0,01 0,0 IR Ca 14,3 15,8 1,5 14 0,3 Cp 44 42,5 1,5 42 2,0 Cn 41,7 41,6 0,1 44 2,3 Ca IR 14 Colour ASTM D1500 2,7 2,4525 0,2 <2,5 0,2 ASTM 156 (S) 0 0,0 0,0 VGC 0,876 0,81 0,1 0,875 0,0 Halt P(A) 10 11,25 1,3 13,05 3,1 N 3 90 88,75 1,3 86,95 3,1
Modeling of base oil blends KTH Jonna Kässi
28
Table 19 Blend N 13 with 90 vol-% N 1
Results of the serie N 13 N 3 N 1 Note: 90 vol-% N 1
Unity Analys experimental Excel sheet Differant Calculat Differant
Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 12,218 0 12,2 12,2 0,0 Visc. @100 2,7245 2,67 0,1 2,7 VI 35 21 14,0 35,0 Celsius Flash 148 145 3,0 144 4,0 Aniline 69,5 69,96 0,5 70 0,5 Pour Point -57 57,0 -53 4,0 wt% Sulphur 0,0284 0,022375 0,0 0,02 0,0 kg/m3 Density @15 896 896 0,0 896 0,0
Refractive index 1,4901 1,49027 0,0 1,49 0,0
mgKOH/g Acid 0,01 0,0 <0,01 0,0 IR Ca 13,5 10,1 3,4 10 3,5 Cp 42,7 44,9 2,2 45 2,3 Cn 43,8 45,00 1,2 46 2,2 Ca IR 14 Colour ASTM D1500 0,9 0,72484 0,2 <1 0,1 ASTM 156 (S) 0 0,0 0,0 VGC 0,864 0,86 0,0 0,864 0,0 Halt N 3 10 10,22 0,2 9,51 0,5 N 1 90 89,78 0,2 90,49 0,5
Table 20 Blend N 13 with 10 vol-% N 1
Results of the serie N 13 N 3 N 1 Note: 10 vol-% N 1
Unity Analys experimental Excel sheet Differant Calculat Differant
Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 1137,00 0 1137,0 1137 0,0 Visc. @100 24,24 23,55 0,7 24,2 VI -112,9 -129 16,1 112,9 Celsius Flash 207 206 1,0 192 15,0 Aniline 77,1 77,42 0,3 77 0,1 Pour Point -3 3,0 6 9,0 wt% Sulphur 0,0509 0,049347 0,0 0,05 0,0 kg/m3 Density @15 955,1 955,7 0,6 955,7 0,6
Refractive index 1,5224 1,522636 0,0 1,522 0,0
mgKOH/g Acid 0,01 0,0 0,01 0,0 Ca 15,5 17,1 1,6 16 0,5 Cp 42 39,2 2,8 38 4,0 Cn 42,5 43,7 1,2 46 3,5 Ca IR 16 Colour ASTM D1500 2,5 2,4701 0,0 2,5 0,0 ASTM 156 (S) 0 0,0 0,0 VGC 0,883 0,88 0,0 0,884 0,0 Halt N 3 90 89,55 0,5 88,77 1,2 N 1 10 10,45 0,5 11,23 1,2
Modeling of base oil blends KTH Jonna Kässi
29
Table 21 Blend N 23 with 70 vol-% N 2
Results of the serie N 23 N 2 N 3 Note: 70 vol-% N 2
Unity Analys experimental Excel sheet Differant Calculat Differant
Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 229,14 0 229,1 229 0,1 Visc. @100 12,834 12,69 0,1 12,8 VI -2,2 -7 4,8 2,2 Celsius Flash 215 219 4,0 217 2,0 Aniline 84,1 83,77 0,3 84 0,1 Pour Point -21 21,0 -14 7,0 wt% Sulphur 0,0777 0,080368 0,0 0,07 0,0 kg/m3 Density @15 928,9 928,5 0,4 928 0,9
Refractive index 1,5093 1,50911 0,0 1,508 0,0
mgKOH/g Acid 0,01 0,0 <0,01 0,0 IR Ca 15,2 13,9 1,3 12 3,2 Cp 47 47,2 0,2 47 0,0 Cn 37,9 38,9 1,0 41 3,1 Ca IR 15 Colour ASTM D1500 1,6 1,49028 0,1 1,5 0,1 ASTM 156 (S) 0 0,0 0,0 VGC 0,865 0,864 0,0 0,863 0,0 Halt N 2 70 71,16 1,2 73,66 3,7 N 3 30 28,84 1,2 26,34 3,7
Table 22 Blend N 23 with 50 vol-% N 2
Results of the serie N 23 N 2 N 3 Note: 50 vol-% N 2
Unity Analys experimental Excel sheet Differant Calculat Differant
Data Data Exp&calc blend.program lab&bl.prog
Visc. @40 416,82 0 416,8 417 0,2 Visc. @100 16,664 16,36 0,3 16,7 VI -33,1 -41 7,9 33,1 Celsius Flash 223 223 0,0 220 3,0 Aniline 82,4 82,32 0,1 82 0,4 Pour Point -12 12,0 -7 5,0 wt% Sulphur 0,0698 0,07293 0,0 0,07 0,0 kg/m3 Density @15 938 938 0,0 937,4 0,6
Refractive index 1,5141 1,513928 0,0 1,512 0,0
mgKOH/g Acid 0,01 0,0 <0,01 0,0 IR Ca 15,3 15,1 0,2 13 2,3 Cp 45,5 45,1 0,4 44 1,5 Cn 39,2 39,8 0,6 42 2,8 Ca IR 15 Colour ASTM D1500 2,1 1,81787 0,3 2 0,1 ASTM 156 (S) 0 0,0 0,0 VGC 0,87 0,87 0,0 0,869 0,0 Halt N 2 50 51,89 1,9 54,5 4,5 N 3 50 48,11 1,9 45,5 4,5
Modeling of base oil blends KTH Jonna Kässi
30
APPENDIX II – DIAGRAMS OF P AND N PRODUCTS
Figure 8 Viscosity at 40 degree
Figure 9 Viscosity at 100 degree
0,00
20,00
40,00
60,00
80,00
100,00
120,00
0 10 30 50 70 90 100
Temp.
Vol -%
Visc at 402 B 2A 1A 1 B
0,00
2,00
4,00
6,00
8,00
10,00
12,00
14,00
0 10 30 50 70 90 100
cSt
Vol -%
Visc 100
2 B 2A 1A 1 B
Modeling of base oil blends KTH Jonna Kässi
31
Figure 10 Viscosity Index
Figure 11 Flash point
0,00
20,00
40,00
60,00
80,00
100,00
120,00
0 10 30 50 70 90 100
Vol -%
VI
2 B 2A 1A 1 B
100,00
120,00
140,00
160,00
180,00
200,00
220,00
240,00
260,00
0 10 30 50 70 90 100
Temp.
Vol -%
Flash point
2 B 2A 1A 1 B
Modeling of base oil blends KTH Jonna Kässi
32
Figure 12 Aniline point
Figure 13 Pour point
60,00
70,00
80,00
90,00
100,00
110,00
120,00
130,00
0 10 30 50 70 90 100
Temp
Vol -%
Aniline point
2 B 2A 1A 1 B
-70,00
-60,00
-50,00
-40,00
-30,00
-20,00
-10,00
0,00
0 10 30 50 70 90 100
Temp
Vol -%
Pour point
2 B 2A 1A 1 B
Modeling of base oil blends KTH Jonna Kässi
33
Figure 14 Sulphur wt-%
Figure 15 Density
0,000
0,010
0,020
0,030
0,040
0,050
0,060
0,070
0,080
0,090
0,100
0 10 30 50 70 90 100
wt-%
Vol -%
Sulphur -%
2 B 2A 1A 1 B
840,00
850,00
860,00
870,00
880,00
890,00
900,00
910,00
920,00
0 10 30 50 70 90 100
kg/m3
Vol -%
Density
2 B 2A 1A 1 B
Modeling of base oil blends KTH Jonna Kässi
34
Figure 16 Refractive index
1,4500
1,4600
1,4700
1,4800
1,4900
1,5000
1,5100
0 10 30 50 70 90 100
Vol -%
Refraktiv index
2 B 2A 1A 1 B
Modeling of base oil blends KTH Jonna Kässi
35
APPENDIX III – DIAGRAMS OF N 3 WITH P AND N
Figure 17 Aniline point
Figure 18 Pour point
60,00
70,00
80,00
90,00
100,00
110,00
120,00
130,00
0 10 30 50 70 90 100
Temp.
Vol -%
Aniline point
3 B 3A N 13 N 23
-70,00
-60,00
-50,00
-40,00
-30,00
-20,00
-10,00
0,00
10,00
0 10 30 50 70 90 100
Temp
Vol -%
Pour point
3 B 3A N 13 N 23
Modeling of base oil blends KTH Jonna Kässi
36
Figure 19 Flash point
Figure 20 Sulphur wt-%
140,00
160,00
180,00
200,00
220,00
240,00
260,00
0 10 30 50 70 90 100
Temp.
Vol -%
Flash point3 B 3A N 13 N 23
0,000
0,010
0,020
0,030
0,040
0,050
0,060
0,070
0,080
0,090
0,100
0 10 30 50 70 90 100
wt-%
Vol -%
Sulphur -%
3 B 3A N 13 N 23
Modeling of base oil blends KTH Jonna Kässi
37
Figure 21 Refractive index
Figure 22 Density
1,4600
1,4700
1,4800
1,4900
1,5000
1,5100
1,5200
1,5300
1,5400
0 10 30 50 70 90 100
Vol -%
Refractive index
3 B
3A
N 13
N 23
840,00
860,00
880,00
900,00
920,00
940,00
960,00
980,00
0 10 30 50 70 90 100
kg/m3
Vol -%
Density
3 B 3A N 13 N 23
Modeling of base oil blends KTH Jonna Kässi
38
Figure 23 Viscosity at 40 degree
Figure 24 Viscosity at 100 degree
0,0
500,0
1000,0
1500,0
2000,0
2500,0
3000,0
3500,0
4000,0
0 10 30 50 70 90 100
cST
Vol -%
Visc at 40
3 B 3A N 13 N 23
0,00
5,00
10,00
15,00
20,00
25,00
30,00
35,00
40,00
45,00
0 10 30 50 70 90 100
cST
Vol -%
Visc at 100
3 B 3A N 13 N 23
Modeling of base oil blends KTH Jonna Kässi
39
APPENDIX IV – DIAGRAMS OF P/P AND N/N PRODUCTS
Figure 25 Viscosity at 40 degree
Figure 26 Viscosity at 100 degree
0,00
20,00
40,00
60,00
80,00
100,00
120,00
0 10 30 50 70 90 100
cSt
Vol -%
Visc 40
N 12
AB
0,00
2,00
4,00
6,00
8,00
10,00
12,00
14,00
0 10 30 50 70 90 100
cSt
Vol -%
visc 100
N 12
AB
Modeling of base oil blends KTH Jonna Kässi
40
Figure 27 Viscosity Index
Figure 28 Flash point
0,00
20,00
40,00
60,00
80,00
100,00
120,00
0 10 30 50 70 90 100
Vol -%
VI
N 12
AB
0,00
50,00
100,00
150,00
200,00
250,00
300,00
0 10 30 50 70 90 100
temp
Vol -%
Flash point
N 12
AB
Modeling of base oil blends KTH Jonna Kässi
41
Figure 29 Aniline point
Figure 30 Pour point
0,00
50,00
100,00
150,00
200,00
250,00
0 10 30 50 70 90 100
temp
Vol -%
Aniline point
AB
N 12
-70,00
-60,00
-50,00
-40,00
-30,00
-20,00
-10,00
0,00
0 10 30 50 70 90 100
temp
Vol -%
Pour point
N 12
AB
Modeling of base oil blends KTH Jonna Kässi
42
Figure 31 Sulphur wt-%
Figure 32 Density
0,000
0,010
0,020
0,030
0,040
0,050
0,060
0,070
0,080
0,090
0,100
0 10 30 50 70 90 100
wt-%
Vol -%
Sulphur
N 12
AB
800,00
820,00
840,00
860,00
880,00
900,00
920,00
0 10 30 50 70 90 100
kg/m3
Vol -%
Density
N 12
AB
Modeling of base oil blends KTH Jonna Kässi
43
Figure 33 Refractive index
1,4400
1,4500
1,4600
1,4700
1,4800
1,4900
1,5000
1,5100
0 10 30 50 70 90 100
Vol -%
Refraktive index
N 12
AB
Modeling of base oil blends KTH Jonna Kässi
44
APPENDIX V – POUR POINT CALCULATIONS FOR THINNER OILS Table 23 Pour point calculation for thinner oil blends
P(A)+N 1 Exp Calc Diff
X Pour point Pour point
10 vol-% N1 0,115 -36,00 -21,5319 14,46811 <- polymonial order = 4
30 vol-% N1 0,306 -39,00 -26,3546 12,64541 From diagram 50 vol-% N1 0,478 -42,00 -29,7839 12,21606 Temp 100% 70 vol-% N1 0,683 -51,00 -32,8772 18,12283 N 1 -66,00 90 vol-% N1 0,835 -63,00 -34,5909 28,40906 P(A) -36,00
P(A)+N 1 Exp Calc Diff
X Pour point Pour point
10 vol-% N1 0,115 -36,00 -39,462 3,462 30 vol-% N1 0,306 -39,00 -45,168 6,168 50 vol-% N1 0,478 -42,00 -50,34 8,34 <-"anilin-metoden" 70 vol-% N1 0,683 -51,00 -56,487 5,487 90 vol-% N1 0,835 -63,00 -61,038 1,962 N 1+P(B) Exp Calc Diff
X Pour point Pour point
10 vol-% N1 0,102 -24,00 -28,4559 4,455864 <-från diagram, ekvationer 30 vol-% N1 0,297 -30,00 -26,1935 3,8065 50 vol-% N1 0,495 -39,00 -24,7308 14,26922 70 vol-% N1 0,694 -48,00 -23,9865 24,01346 90 vol-% N1 0,895 -60,00 -23,856 36,14404 N 1+P(B) Exp Calc Diff
X Pour point Pour point Temp 100%
10 vol-% N1 0,102 -24,00 -14,1153 9,8847
<-this too! N 1 -66,00
30 vol-% N1 0,297 -30,00 -15,8712 14,1288 P(B) -21,00 50 vol-% N1 0,495 -39,00 -17,6541 21,3459 70 vol-% N1 0,694 -48,00 -19,4433 28,5567 90 vol-% N1 0,895 -60,00 -21,2577 38,7423 N 1+P(B) Exp Calc Diff
X Pour point Pour point
10 vol-% N1 0,102 -24,00 -25,5765 1,5765 <-"anlinin-metoden" 30 vol-% N1 0,297 -30,00 -34,356 4,356 50 vol-% N1 0,495 -39,00 -43,2705 4,2705 70 vol-% N1 0,694 -48,00 -52,2165 4,2165 90 vol-% N1 0,895 -60,00 -61,2885 1,2885 P(A)+N 2 Exp Calc Diff
X Pour point Pour point
10 vol-% P(A) 0,895 -39,00 -40,0982 1,098155
30 vol-% 0,692 -45,00 -37,6092 7,390768 <-Polynomial order = 4
Modeling of base oil blends KTH Jonna Kässi
45
P(A) 50 vol-%
P(A) 0,493 -39,00 -33,9923 5,007739 From diagram 70 vol-%
P(A) 0,296 -36,00 -28,9589 7,041051 90 vol-%
P(A) 0,110 -33,00 -22,6027 10,39727 P(A)+N 2 Exp Calc Diff <-"anlinin-metoden"
X Pour point Pour point Temp. 100%
10 vol-% P(A) 0,895 -39,00 -33,3153 5,6847 T100 -33,00
30 vol-% P(A) 0,692 -45,00 -33,9246 11,0754 P(A) -36,00
50 vol-% P(A) 0,493 -39,00 -34,5207 4,4793
70 vol-% P(A) 0,296 -36,00 -35,112 0,888
90 vol-% P(A) 0,110 -33,00 -35,6703 2,6703
T100+P(B) Exp Calc Diff
X Pour point Pour point
10 vol-% N2 0,097 -24,00 6,964841 30,96484 <-Polynomial order = 4 30 vol-% N2 0,297 -24,00 -4,78564 19,21436 From diagram 50 vol-% N2 0,459 -25,00 -11,8438 13,15619 70 vol-% N2 0,702 -36,00 -19,1934 16,80661 90 vol-% N2 0,902 -36,00 -22,8382 13,16181 Temp. T100+P(B) Exp Calc Diff 100%
X Pour point Pour point N 2 -33,00
10 vol-% N2 0,097 -24,00 -22,1634 1,8366 P(B) -21,00 30 vol-% N2 0,297 -24,00 -24,5688 0,5688 50 vol-% N2 0,459 -25,00 -26,502 1,502 <-"anlinin-metoden" 70 vol-% N2 0,702 -36,00 -29,4228 6,5772 90 vol-% N2 0,902 -36,00 -31,8216 4,1784 P(A)+P(B) Exp Calc Diff
X Pour point Pour point
10 vol-% P(A) 0,90 -21,00 -20,9852 0,014776 <-Polynomial order = 4
30 vol-% P(A)
0,70 -21,00 -20,8447 0,155262 From diagram 50 vol-%
P(A) 0,50 -24,00 -20,4871 3,51288 70 vol-%
P(A) 0,31 -30,00 -19,8356 10,16439 90 vol-%
P(A) 0,11 -33,00 -18,7695 14,23052
Modeling of base oil blends KTH Jonna Kässi
46
Temp P(A)+P(B) Exp Calc Diff 100%
X Pour point Pour point P(B) -21,00
10 vol-% P(A) 0,90 -21,00 -22,5375 1,5375 P(A) -36,00
30 vol-% P(A) 0,70 -21,00 -25,503 4,503
50 vol-% P(A) 0,50 -24,00 -28,4835 4,4835 <-"anlinin-metoden"
70 vol-% P(A) 0,31 -30,00 -31,4205 1,4205
90 vol-% P(A) 0,11 -33,00 -34,41 1,41
N 2+N 1 Exp Calc Diff
X Pour point Pour point
10 vol-% N1 0,10 -36,00 -18,47 17,53002 <-Polynomial order = 4 30 vol-% N1 0,30 -42,00 -24,1364 17,86363 From diagram 50 vol-% N1 0,50 -48,00 -28,6875 19,31245 70 vol-% N1 0,70 -57,00 -32,1967 24,80328 90 vol-% N1 0,90 -60,00 -34,9103 25,08968 Temp 100% N 2+N 1 Exp Calc Diff N 2 -33,00
X Pour point Pour point N 1 -66,00
10 vol-% N1 0,10 -36,00 -36,3198 0,3198 30 vol-% N1 0,30 -42,00 -42,7548 0,7548 50 vol-% N1 0,50 -48,00 -49,3449 1,3449 <-"anlinin-metoden" 70 vol-% N1 0,70 -57,00 -55,9383 1,0617 90 vol-% N1 0,90 -60,00 -62,6538 2,6538
Modeling of base oil blends KTH Jonna Kässi
47
APPENDIX VI – POUR POINT CALCULATIONS FOR HEAVY OILS Table 24 Pour point calculation for Heavy oil blends
N 3+N 2 Exp Calc Diff
X Pour point
Pour point
10 vol-% N2 0,104 3,00 25,72 22,71587 <- polymonial order = 4 30 vol-% N2 0,317 -6,00 18,23 24,23059 From diagram 50 vol-% N2 0,519 -12,00 12,47 24,47453 70 vol-% N2 0,712 -21,00 8,05 29,05183 90 vol-% N2 0,907 -30,00 4,45 34,45063 Temp. 100 % N 3+N 2 Exp Calc Diff N 2 -33,00
X Pour point
Pour point N 3 6,00
10 vol-% N2 0,104 3,00 1,94 1,0599 30 vol-% N2 0,317 -6,00 -6,34 0,3435 <-"anlinin-metoden" 50 vol-% N2 0,519 -12,00 -14,24 2,2371 70 vol-% N2 0,712 -21,00 -21,75 0,7524 90 vol-% N2 0,907 -30,00 -29,37 0,6309 N 3+P(A) Exp Calc Diff
X Pour point
Pour point
10 vol-% P(A) 0,113 -6,00 10,46 16,46174 <- polymonial order = 4
30 vol-% P(A) 0,337 -24,00 6,86 30,8624 From diagram
50 vol-% P(A) 0,525 -33,00 3,45 36,44881
70 vol-% P(A) 0,719 -33,00 -0,33 32,6676
90 vol-% P(A) 0,908 -33,00 -4,13 28,87047
N 3+P(A) Exp Calc Diff Temp. 100 %
X Pour point
Pour point N 3 6,00
10 vol-% P(A) 0,113 -6,00 1,28 7,275 P(A) -36,00
30 vol-% P(A) 0,337 -24,00 -8,15 15,846
50 vol-% P(A) 0,525 -33,00 -16,04 16,9626 <-"anlinin-metoden"
70 vol-% P(A) 0,719 -33,00 -24,20 8,802
90 vol-% P(A) 0,908 -33,00 -32,12 0,8766
N 3+N 1 Exp Calc Diff
X Pour point
Pour point
10 vol-% N1 0,105 -3,00 3,19 6,188581 <- polymonial order = 4 30 vol-% N1 0,307 -18,00 2,90 20,89951 From diagram
Modeling of base oil blends KTH Jonna Kässi
48
50 vol-% N1 0,504 -33,00 1,90 34,89859 70 vol-% N1 0,700 -45,00 0,32 45,31616 90 vol-% N1 0,898 -57,00 -1,77 55,23095 N 3+N 1 Exp Calc Diff Temp 100 %
X Pour point
Pour point N 3 6,00
10 vol-% N1 0,105 -3,00 -1,52 1,476 N 1 -66,00 30 vol-% N1 0,307 -18,00 -16,08 1,9248 50 vol-% N1 0,504 -33,00 -30,25 2,748 <-"anlinin-metoden" 70 vol-% N1 0,700 -45,00 -44,36 0,636 90 vol-% N1 0,898 -57,00 -58,64 1,6416 N 3+P(B) Exp Calc Diff
X Pour point
Pour point
10 vol-% P(B)
0,12 0,00 8,38 8,378693 <- polymonial order = 4
30 vol-% P(B)
0,34 -12,00 6,79 18,78682 From diagram
50 vol-% P(B)
0,55 -21,00 4,92 25,923
70 vol-% P(B)
0,74 -24,00 2,93 26,92981
90 vol-% P(B)
0,92 -21,00 0,94 21,93516
N 3+P(B) Exp Calc Diff Temp 100 %
X Pour point
Pour point N 3 6,00
10 vol-% P(B)
0,12 0,00 2,90 2,895 P(B) -21,00
30 vol-% P(B)
0,34 -12,00 -3,13 8,8659
50 vol-% P(B)
0,55 -21,00 -8,76 12,2418 <-"anlinin-metoden"
70 vol-% P(B)
0,74 -24,00 -14,00 9,9957
90 vol-% P(B)
0,92 -21,00 -18,83 2,1708