modelling and simulation 6. februar 2008 / dr. –ing naveed ramzan # process control and dynamics...

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Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#› Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan Dr. –Ing. Naveed Ramzan Lecture 1: Introduction to Process Control

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Page 1: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Process Control and dynamics

Department of Chemical Engineering, U.E.T. Lahore Pakistan

Dr. –Ing. Naveed Ramzan

Lecture 1: Introduction to Process Control

Page 2: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Course Books

Ch.E-411 PROCESS DYNAMICS AND CONTROLIntroduction & significance of control; Feedback& feed forward control; Design & Hardware elements of control; Dynamics of first & second order systems; Overall transfer function testability; Controllers (P, PI, PID etc) & final control elements; Representation of control systems; Multiple control loops; cascade, ratio, over-riding etc. Introduction to stability of chemical processes; introduction to frequency response techniques; Routh's criteria, Bode plots, Nyquit method; Computer control, Introduction to Distributed Control Systems; Case study: Development of control scheme of complete plant.

Page 3: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Tentative Schedule

Ch.E-411 PROCESS DYNAMICS AND CONTROL Weeks Book Chapter

• Introduction & significance of control;

• Feedback& feed forward control; 1-2 1 1,2,3,13

• Design & Hardware elements of control;

• Dynamics of first & second order systems; 2-3 1(2) 10,11(5,6,8)

• Overall transfer function testability;

• Controllers (P, PI, PID etc) & 3-4 1(2) 14,15,16 (9.10.11.14.22)

• Final control elements

• Representation of control systems;

• Multiple control loops;cascade,ratio,over-riding etc. 1

• Introduction to stability of chemical processes;

• introduction to frequency response techniques; 2-3 1 15,17,18

• Routh's criteria,

• Bode plots, Nyquit method;

• Computer control, 1

• Introduction to Distributed Control Systems; 1

• Case study: Development of control scheme of complete plant. 1

Page 4: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Contact Hours

Section A

Monday : 3-4Thursday : 2

Section B

Tuesday 3-4, 5

KSK Campus

Friday 1-3

Page 5: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Introduction to Process Control

Page 6: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Introduction to Process Control

Page 7: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Introduction to Process Control

Page 8: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

What does a feedback system do?

Page 9: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

What does a feedback system do?

Page 10: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

What does a feedback system do?

Page 11: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

What does a feedback system do?

Page 12: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

What does a feedback system do?

Page 13: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Basic Concept feedback system

Page 14: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Examples of feedback system

Page 15: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Examples of feedback system

Page 16: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Examples of feedback system

Page 17: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Examples of feedback system

Page 18: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Examples of feedback system

Page 19: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

What does a feedback system do?

Page 20: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Why is Control Necessary?

Suppressing the influence of external disturbances

Ensuring the stability of a chemical process

Optimizing the performance of a chemical process

Incentives for Chemical Process Control

Page 21: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Why is Control Necessary?

Suppressing the influence of external disturbances

Incentives for Chemical Process Control

Page 22: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Why is Control Necessary?

Suppressing the influence of external disturbances

Incentives for Chemical Process Control

Disturbances?

Page 23: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Why is Control Necessary?

Suppressing the influence of external disturbances

Incentives for Chemical Process Control

Page 24: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Why is Control Necessary?

Ensuring the stability of a chemical process

Incentives for Chemical Process Control

Page 25: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Why is Control Necessary?

Ensuring the stability of a chemical process

Incentives for Chemical Process Control

Page 26: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Why is Control Necessary?

Ensuring the stability of a chemical process

Incentives for Chemical Process Control

Page 27: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Why is Control Necessary?

Optimizing the performance of a chemical process

Incentives for Chemical Process Control

Page 28: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Home Work-1

Page 29: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Page 30: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Instrumentation and Process Control

Department of Chemical Engineering, U.E.T. Lahore Pakistan

Dr. –Ing. Naveed Ramzan

Lecture 2: Design Aspects of a Process Control System

Page 31: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Classification of Variables in a Chemical Process

Page 32: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Example

Classification of Variables in a Chemical Process

Page 33: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Design Elements of a Control System

Page 34: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Design Elements of a Control System

Page 35: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Design Elements of a Control System

Primary Measurements

Page 36: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Design Elements of a Control System

Secondary MeasurementsUnmeasured output=ƒ(Secondary measurements)

Page 37: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Design Elements of a Control System

Direct Measurements of external disturbances

Page 38: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Design Elements of a Control System

Page 39: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Design Elements of a Control System

A control configuration is the information structure that is used to connect the available measurements to the available manipulated variables.

Page 40: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Design Elements of a Control System

Same information flows to different manipulated variables

Page 41: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Design Elements of a Control System

Same manipulated variables but different measurements

Page 42: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Design Elements of a Control System

General Control Configurations

Feedback control configuration Feedforward control configuration

Page 43: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Design Elements of a Control System

General Control Configurations

Inferential control configuration

Page 44: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Design Elements of a Control System

General Control Configurations

--- Single input , Single output (SISO)

--- Multiple input , Multiple output (MIMO)

Page 45: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Design Elements of a Control System

--- Proportional Control

--- Integral Control

--- Proportional Integral Control

--- Derivative Control

--- Proportional Integral Derivative Control

Page 46: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Hardware for a process Control System

--- Chemical Process

--- Measurement Instruments or sensors

--- Transducers

--- Transmission lines

--- The Controller

--- The Final Control Element

--- Recording Elements

Page 47: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Hardware for a process Control System

Page 48: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Page 49: Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan # Process Control and dynamics Department of Chemical Engineering, U.E.T. Lahore Pakistan

Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Instrumentation and Process Control

Department of Chemical Engineering, U.E.T. Lahore Pakistan

Dr. –Ing. Naveed Ramzan

Lecture 3: Dynamic behaviour of first order system