models - ariensapache.ariens.com/manuals/00367100_eng.pdf · models 915042 - zt 1540 915044 - zt...

Parts Manual

00367100 3/05Printed in USA

ZT

Models915042 - ZT 1540915044 - ZT 1740915046 - ZT 1944915048 - ZT 2148915050 - ZT 2352

2

THE MANUAL

Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.

For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.

Hardware descriptions are given in decimals.

SERVICE AND REPLACEMENT PARTS

When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.

Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.

• Record Unit Model and Serial numbers here:

• Record Engine Model and Serial numbers here:

UNAUTHORIZED REPLACEMENT PARTSUse only Ariens replacement parts. The replacement of any part on this vehicle with anything other than an Ariens authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.

Decimals to Fractions.063 1/16 .563 9/16

.125 1/8 .625 5/8

.188 3/16 .688 11/16

.250 1/4 .750 3/4

.313 5/16 .813 13/16

.375 3/8 .875 7/8

.438 7/16 .938 15/16

.500 1/2 1.00 1

PRODUCT REGISTRATION

The Ariens dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.

Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Ariens or go to www.ariens.com.

YOUR SATISFACTION IS IMPORTANT

Questions? Please follow these helpful steps:1. Refer to the manuals supplied with your unit.

They will guide you through safe and proper operation and maintenance.

They contain specifications on your unit.

If your questions are not answered in these manuals, go to step number two.

2. Contact Your Dealer.

Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency.

A factory trained staff is available to support your equipment needs. They stock genuine Ariens parts and lubricants manufactured with the same precision and skill as the original.

If your questions are not resolved by the support staff, ask for the manager or owner.

When contacting your Dealer supply your model and serial numbers.

TO SPEED PARTS ORDERING:1. Know the model and serial numbers of your unit.

2. Know the part number required.

3. Know the quantity required.

4. Know the part description.

3

MODELS

Model 915042 (ZT 1540)15hp Kohler with 40" Mower DeckSerial No. 010000 and up



Model 915048 (ZT 2148)21hp Kohler with 48” Mower DeckSerial No. 010000 and up

Model 915050 (ZT 2352)23hp Kohler with 52” Mower DeckSerial No. 010000 and up

TABLE OF CONTENTS

DECALS

Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

MAIN FRAME AND TRANSAXLES

Frame, Hood and Footrest . . . . . . . . . . . . . . . . . . . . . 8Seat and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Front Axle, Tires and Bumper . . . . . . . . . . . . . . . . . 12Transaxle, Dump Valves and Rear Wheels . . . . . . . 13

OPERATOR CONTROLS

Parking Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

FUEL TANKS AND ENGINE

Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Engine, Exhaust, Belt and Idlers . . . . . . . . . . . . . . . 24

ELECTRICAL SYSTEM Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Continuity Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . 28Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

MOWER DECKS

Mower Deck, Belt, Idlers and Blades . . . . . . . . . . . . 32Baffles and Chute. . . . . . . . . . . . . . . . . . . . . . . . . . . 34Handle and Stabilizer Brackets . . . . . . . . . . . . . . . . 35Mower Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Mower Brackets and Rollers . . . . . . . . . . . . . . . . . . 36

© Copyright 2005 Ariens Company

4

DECALS-SAFETY

Model 915042, 044, 046, 048, 050

Item Part No. Qty. Description

1 05305100 1 Decal, American Flag2 05305000 1 Decal, Trailer Hitch3 05305200 2 Decal, Transmission Disconnect4 05301400 1 Decal, Control5 05233900 1 Decal, Fuel Valve6 07757600 1 Decal, Instructional Steering7 07731400 2 Decal, Mower Pan Head Danger8 07742300 1 Decal, Warning9 05304900 1 Decal, Cut Height Zoom10 05301500 1 Decal, Bilingual Danger11 07757500 1 Decal, Parking Brake Lever12 07735200 1 Decal, Danger13 07754100 1 Decal, Hot Surface14 08088400 1 Decal, Cut Height15 00290000 1 Decal, Fuel Warning

7 6 5 4 3 2 1 0530

4900

13

10

PE0790

7

7

11

6

8

4

12

2

1

5

3

3

9 14

15

5

DECALS-STYLE

Model 915042, 044, 046, 048, 050


1 05306300 1 Decal-ZT 1540 (042)05306400 1 Decal-ZT 1740 (044)

05306500 1 Decal-ZT 1944 (046)

05306600 1 Decal-ZT 2148 (048)

05306700 1 Decal-ZT 2352 (050)

2 05223900 1 Decal-Gravely Jewel3 05307600 2 Decal, Gravely @ Home

1

2

PE0800

3

6

FRAME, HOOD, FOOTREST, CASTERS AND TIRES

Model 915042

PE0151

1

5

3

7

6

2

6

7

3

4

3

14

10

9

15

8

11

20

13

16

21

1719

18

10

12

13

23

2418

22

25

2827 26

7

FRAME, HOOD, FOOTREST, CASTERS AND TIRES

Model 915042

ItemPart No.Qty.Description

1 00357951 1 Weldment, Frame (065)2 07056700 2 Bolt, Shoulder .375-16 x .1353 06212200 6 Bolt, Round Head Square Neck .31-18 x .624 06542000 2 Nut, Locking Top Flange .38-165 00362753 1 Engine Hood 6 01605151 2 Brace, Hood7 06543100 6 Nut, Locking Top Flange .31-188 00363351 2 Fork, Caster9 01588100 2 Assembly, Tire 4 x 11- 2 Ply10 06436400 4 Washer, Flat Steel .511 x 1.441 x .12511 00278500 2 Spacer, Wheel12 05964400 2 Bolt, Hex .50-13 x 6.50 Grade 513 06543600 2 Nut, Locking Top Flange .50-1314 05962200 2 Bolt, Hex .50-13 x 5.00 Grade 515 05533600 4 Bushing, Flange 1.00 x 1.25 x 1.50 x 1.5016 00357853 1 Foot Rest17 06223600 4 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 518 06545500 6 Nut, .38-16 Flange Nyloc19 01589551 1 Bumper, Zoom20 00363100 4 Spacer, Caster21 07411500 4 Screw, Tap .31-18 x .5022 06224400 2 Bolt, Round Head Square Neck .38-16 x 2.50 Grade 523 00363800 2 Hood Snap24 06425500 2 Washer, Flat Steel .375 x 1.125 x .06525 06441900 2 Washer, Flat Steel .531 x 1.06 x .09526 07412000 2 Screw, Tap .25-20 x .5027 00366700 2 Hood Clip28 00372700 2 Bracket, Hood Clip

8

FRAME, HOOD AND FOOTREST

Model 915044, 046, 048, 050

PE0731

1

4

3

6

8

7

13

14

2

9

10

11

12

7

13

8

5

8

15

16

18

19

14

2017

21

25

22

2423

26

27

9

FRAME, HOOD AND FOOTREST

Model 915044, 046, 048, 050


1 00289051 1 Weldment, Frame 2 039062 2 Screw-Cap Button Head .31-18 x .50 Grade 53 01588200 2 Assembly, Light (Includes Halogen H3 12 Volt 55 Watt Bulb)4 06545400 4 Nut .312-18 Flange Nyloc5 01589951 1 Bracket, Harness6 01587900 1 Harness, Light7 01605151 2 Brace, Hood8 06212200 6 Bolt, Round Head Square Neck .31-18 x .629 07056700 2 Bolt, Shoulder .375-16 x .13510 01603100 2 Bracket, Light11 06311200 4 Washer, Locking 4MM x 1MM Regular Cone Lock 12 05980400 4 Screw, Socket Head Cap M4 x .07 x 8 13 06543100 6 Nut-Locking-Top-Flange .31-1814 06545500 8 Nut, 3/8-16 Flange Nyloc15 06216100 2 Bolt, Round Head Square Neck .31-18 x 1.00 Grade 516 06439100 2 Washer, Flat Steel .38 x .87 x .17917 06224400 2 Bolt, Round Head Square Neck .38-16 x 2.50 Grade 518 00363800 2 Hood Snap19 06425500 2 Washer, Flat Steel .375 x 1.125 x .06520 06441900 2 Washer, Flat Steel .531 x 1.06 x .09521 07411500 4 Screw, Tap .31-18 x .5022 07412000 2 Screw, Tap .25-20 x .5023 00366700 2 Hood Clip24 00372700 2 Bracket, Hood Clip25 00362753 1 Hood, Zoom26 00367900 2 Routing Clip 1/2” I.D.27 00357853 1 Foot Rest

10

SEAT AND SEAT SUPPORT

Model 915042, 044, 046, 048, 050

PE0811

16

2

3

5

20

7

4

6

6

9

9

10111224

2322

21

17

1819

15

13

1

14

25627

28

26

29

30

8

3432

3133

3635

4438

38

39 19

19

3742

41

43

40

25

45

11

SEAT AND SEAT SUPPORT

Model 915042, 044, 046, 048, 050


1 00190900 1 Seat (044, 046, 048, 050)01599200 1 Seat w/Arm (042)

2 00182751 1 Seat Plate3 00360151 1 Seat Support4 00174151 1 Bracket, Seat Plate5 07056700 2 Bolt, Shoulder .375-16 x .1356 06545500 7 Nut .38-16 Flange Nyloc 7 06223600 2 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 58 04935700 1 Hour Meter, Quartz (044, 046, 048, 050)

00539300 1 Plug, Headlight Switch (042)9 06223600 5 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 510 07534800 1 Knob, Clamping .312-18 Nyloc11 06437500 1 Washer-Flat-Steel .328 x 1.00 x .09412 06530200 1 Nut, Locking Nylon .312-1813 00182100 4 Spacer, Seat Top 14 00181351 1 Seat Stop15 00183100 4 Spacer, Seat Bottom 16 00183200 1 Lever, Seat Adjustment17 05963700 4 Bolt-Hex .31-18 x 2.25 Grade 518 06308600 4 Washer-Locking .31 x .078 Regular19 06446900 6 Washer-Flat-Steel .347 x 1.254 x .04820 06542000 2 Nut-Locking-Top-Flange .38-1621 036202 2 Hub Cap22 05946900 2 Bolt-Hex .31-18 x 1.00 Grade 5 23 06437500 2 Washer-Flat-Steel .328 x 1.0 x .09424 00571600 2 Spring, Compression 2.9L x 2.02OD 200LB25 06545400 3 Nut .312-18 Flange Nyloc26 06530400 1 Nut-Spin Lock-Flange .312-1827 06439200 1 Washer-Flat-Steel .505 x 1.00 x .06228 06221300 1 Bolt-Round Head Square Neck .31-18 x 3.50 Grade 5 29 00189000 1 Grip30 00250751 1 Seat Support Plate31 00362151 1 Brack Rod Support32 06216100 2 Bolt, Round Head Square Neck .31-18 x 1.0033 06545400 2 Nut, Flange Nyloc .31-1834 07506500 2 Grommet35 03679000 1 Solenoid (042, 044)36 07411600 2 Screw, Tapping .250-20 x .37 (042, 044)37 00379700 1 Weldment, Park Break38 05525200 2 Bushing, Flange .762 x 1.48 x .4439 09235400 1 Spacer .328 x .76 x 1.0140 05957400 1 Bolt, Hex .31-18 x 1.75 Grade 541 00379400 1 Bracket, Break Handle Pivot42 06219900 2 Bolt, Round Head Square Neck .25-20 x .75 Grade 543 06543500 2 Nut, Locking Top Flange .25-2044 00380800 1 Grip45 06908200 1 Clip (046, 048, 050)

12

FRONT AXLE, TIRES AND BUMPER

Model 915044, 046, 048, 050


1 01600851 1 Weldment, Front Axle2 01589551 1 Bumper, Zoom3 00363351 2 Fork, Caster4 01588100 2 Assembly, Tire 4 x 11- 2 Ply5 05533600 4 Bushing, Flange 1.00 x 1.25 x 1.50 x 1.506 00278500 2 Spacer, Rolled Wheel7 05964400 2 Bolt, Hex .50-13 x 6.50 Grade 58 01600400 1 Bushing, Axle Pivot9 05930700 3 Bolt-Hex .62-11X2.25 Grade 810 06543600 2 Nut, Locking Top Flange .50-1311 05962200 2 Bolt, Hex .50-13 x 5.00 Grade 512 06436400 4 Washer, Flat Steel .511 x 1.441 x .12513 06435200 5 Washer, Flat .64 x 1.81 x .2514 06223600 4 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 515 06545500 4 Nut .38-16 Flange Nyloc16 06540700 3 Nut, Locking Nylon .625-1117 06442900 1 Washer, Flat Steel .688 x 1.75 x .13418 00271800 2 Spacer, .750 D x .558 Long19 00363100 4 Spacer, Caster

PE0741

1

13

9

16

14

4

5

7

8

6

2

3

1615

10

9

13

13

1718

11

12

12

19

10

13

TRANSAXLE, DUMP VALVES AND REAR WHEELS

Model 915044, 046, 048, 050


1 01578051 1 Bracket, Transmission Axle Support2 01578151 1 Weldment, Transmission Axle Brace3 00386300 1 Transaxle, Left Hand4 00386200 1 Transaxle, Right Hand5 01581600 2 Rod, Dump IZT6 07515900 2 Knob7 06713500 2 Pin, Hair8 01587800 2 Assembly, Tire 9.5 x 18-2 Ply9 01578200 1 Rod, Axle Brace

10 06535000 8 Nut, Lug .50-2011 06545500 1 Nut, .38-16 Flange Nyloc 12 01568600 2 Rod Pivot13 05952600 2 Bolt, Hex .31-18 x 2.50 Grade 514 06308600 2 Washer, Locking .31 x .078 Regular15 06545400 2 Nut .312-18 Flange Nyloc 16 06536100 4 Nut, Jam .312-1817 03622900 1 Shoulder Stud18 06439100 2 Washer, Flat Steel .38 x .87 x .17919 00929200 AR Adhesive Sealant20 06545400 12 Nut-.31-18 Flange Nyloc21 05960600 12 Bolt-Hex .31-18 x 2.75 Grade 5

PE0751

1

6

7

5

3

4

2

9

10

12

13

14

15

16

8

13

14

20

20

17

11

19 19

21

18

18

21

20

14

TRANSAXLE, DUMP VALVES AND REAR WHEELS

Model 915042


1 00177300 1 EZT, Left Hand Transaxle-Hydrogear2 00177200 1 EZT, Right Hand Transaxle-Hydrogear3 06212300 8 Bolt-Round Head Square Neck .31-18 x 2.754 06545400 8 Nut 5/16-18 Flange Nyloc5 07520500 2 Knob6 00164000 2 Rod, Dump EZT7 06714800 2 Pin, Hair8 06221600 2 Bolt, Round Head Square Neck .31-18 x 2.259 01588700 2 Assembly, Tire 8.5 x 18, 2 Ply

10 06535000 8 Nut, Lug .50-2011 06216100 4 Bolt, Round Head Square Neck .31-18 x 1.00 Grade 512 00187100 2 Rod13 06437200 4 Washer, Flat Steel .344 x .688 x .06514 05952600 2 Bolt, Hex .31-18 x 2.50 Grade 515 06308600 4 Washer, Locking .31 x .078 Regular16 00183551 2 Strap, Torque17 06533200 2 Nut-Hex .25-2018 05957200 2 Bolt-Hex .31-18 x 2.00 Grade 5

PE0260

5

6

3

7

82

10

11

12

13

4

914

15

1

8

3

11

1215 14

13

18

4

15

18

13

16

17

15

NOTES

16

PARKING BRAKE

Model 915042, 044, 046, 048, 050

OHh0510

1

3

4

56

16

8

10

11

2

7

13

14

9

6

2

7

83 15

15

10

8

8

11

12

14

1213

16

8

8

17

18

8

10

11

13

12

14

12

915044, 046, 048, 050

7

12

17

PARKING BRAKE

Model 915042, 044, 046, 048, 050


1 00361200 1 Weldment, Brake Rod 2 045787 2 Bushing, Flange .63 x 1.00 x .625 Nylon3 06714500 2 Pin, Spring Clip4 00379800 1 Clevis Weldment5 00183700 1 Bracket, Brake Switch6 07415800 4 Screw, Tapping 10-24 x .50 Hex Washer Head7 01589200 2 Rod, Over Center8 06714800 6 Pin, Hair9 03606600 1 Switch, Double Pole N.O./N.O.10 01589100 2 Rod, Park Brake EZT (915042)

00425300 2 Rod, Park Brake IZT (915044, 046, 048, 050)11 06444000 2 Washer, Flat Steel .406 x 1.00 x .18812 06437200 2 Washer, Flat Steel .344 x .688 x .065 (915042)

06437200 4 Washer, Flat Steel .344 x .688 x .065 (915044, 046, 048, 050)13 039611 2 Spring, Compression .063 x .53 x 1.18714 06530200 2 Nut, Locking Nylon .312-1815 06436200 2 Washer, Flat Steel .406 x .812 x .06516 06408900 2 Washer, Flat Steel .627 x .99 x .03217 06810200 1 Pin, Clevis .037 x 1.5018 06811900 1 Pin, Clevis .375 x .948

18

STEERING CONTROLS IZTModel 915044, 046, 048, 050

PE0840

7

11

2

18

3

1

12

10

8

15

14

13

20

19

30

17

5

26 9

7

5

14

14

15

16

13

30

6

28

4

21

22

23

24

25

27

29

29

26

26 26

25

24

27

33

36

35

39

16

32

31

34

37

32

38

39

38

32

40

3140

41

41

42

19

STEERING CONTROLS IZTModel 915044, 046, 048, 050


1 01533400 1 Battery Rod2 01554800 1 Battery (12 Volt, 330 CCA, 50 Min. Reserve Cap.)3 00361751 2 Control Arm4 00362651 2 Channel, Handlebar Adjustment5 01581700 2 Spacer6 00372300 2 Eccentric7 050350 2 Rod End, .50 Right Hand8 01569600 1 Rod, Transaxle Left Hand9 00362851 2 Handlebar10 01570000 2 Grip, Handlebar11 00188700 2 Damper12 01569500 1 Rod, Transaxle Right Hand13 06539500 4 Nut, Jam .50-20 Grade 214 06543600 4 Nut, Locking Top Flange .50-1315 05959900 2 Bolt, Hex .50-13 x 3.00 Grade 516 05970600 2 Bolt, Hex .50-13 x 1.75 Grade 517 06223600 6 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 518 06545500 6 Nut .38-16 Flange Nyloc 19 06537500 1 Nut, Locking Wing .25-2020 06544000 2 Nut, Jam Nyloc .50-20 Grade 221 07533300 2 Caplug, Handlebar22 00359700 1 Weldment, Control LH23 00359800 1 Weldment, Control RH24 00383200 2 Bracket, Neutral Stop25 00359900 2 Spacer, Neutral Stop26 05435800 4 Bearing, 1.00 x 1.12 x .7527 00365100 2 Link, Brake Rod28 03563100 2 Rod, End .38 RH29 00371951 2 Weldment, Steering Control30 06500007 4 Nut, Locking Top Flange 8 x 1.2531 05957400 6 Bolt, Hex .31-18 x 1.75 Grade 532 06545400 8 Nut, 5/16-18 Flange Nyloc33 06220200 4 Bolt, Round Head Square Neck .31-18 x 1.75 Grade 534 06543100 4 Nut, Locking Top Flange .31-1835 05964700 2 Bolt, Hex .25-20 x 1.75 Grade 536 06531000 2 Nut, Locking Nylon .250-2037 05513400 2 Bushing, Flange .265 x .437 x .250 x .75038 05947500 2 Bolt, Hex .31-18 x 1.25 Grade 539 05959400 2 Bolt, Hex .38-16 x .75 Grade 540 00166800 4 Caplug, Square41 06713500 2 Pin, Hair .08 x .18 x 1.1842 05900016 4 Screw, Cap .38-16 x 2

20

STEERING CONTROLS EZTModel 915042

19

13 17

1618

22

21

15

25

10

24

23

12

11

25

25

8

7

2928

27

30

2014

25

2624

23

13

11

10

13

1

69

3

4

26

31

5

32

32

3334

35

36

37

18

1916

17

32

32

12

38

38

40

41 34

39

34

39

33

42

42

43

43

44

21

STEERING CONTROLS EZTModel 915042


1 00361751 1 Control Arm2 00166800 4 Caplug, Square 1-14-203 06220200 4 Bolt, Round Head Square Neck .31-18 x 1.75 Grade 54 06543100 4 Nut, Locking Top Flange .31-185 00362651 2 Channel, Handlebar Adjustment6 00372300 2 Eccentric7 00362851 2 Handlebar8 01570000 2 Grip, Handlebar9 07533300 2 Caplug, Handlebar

10 00359651 2 Control Weldment11 01581700 2 Spacer12 06543600 4 Nut, Locking Top Flange .50-1313 05959900 2 Bolt, Hex .50-13 x 3.00 Grade 514 00359800 1 Weldment, Control LH15 00359700 1 Weldment, Control RH16 00383200 2 Bracket, Neutral Stop17 00359900 2 Spacer, Neutral Stop18 00365100 2 Link, Brake Rod19 03563100 2 Rod End .38 RH20 00188700 2 Damper21 01533400 1 Battery Rod22 01554800 1 Battery (12 Volt, 330 CCA, 50 Min. Reserve Cap.)23 00186900 2 Link, Wireform24 02493000 2 Pivot, Rod25 06714800 4 Pin, Hair26 06500007 4 Nut, Locking Top Flange 8 x 1.2527 06537500 1 Nut, Locking Wing .25-2028 05946900 1 Bolt, Hex .31-18 x 1.00 Grade 529 06308600 1 Washer-Locking .31 x .078 Regular30 06437200 1 Washer-Flat-Steel .344 x .688 x .06531 00187100 1 Rod32 05435800 4 Bearing, 1.00 x 1.12 x .75033 05957400 6 Bolt, Hex .31-18 x 1.75 Grade 534 06545400 8 Nut, 5/16-18 Flange Nyloc35 05964700 2 Bolt, Hex .25-20 x 1.75 Grade 536 06531000 2 Nut, Locking Nylon .250-2037 05513400 2 Bushing, Flange .265 x .437 x .250 x .75038 05959400 2 Bolt, Hex .38-16 x .75 Grade 539 05947500 2 Bolt, Hex .31-18 x 1.25 Grade 540 06545500 6 Nut, 3/8-16 Flange Nyloc41 06223600 6 Bolt, Round Head Square Neck .38-16 x 1.0042 00166800 4 Caplug, Square43 06713500 2 Pin, Hair .08 x .18 x 1.1844 05900016 4 Screw, Cap .38-16 x 2

22

FUEL TANK

Model 915042, 044, 046, 048, 050

PE0820

1

2

3

4

5

6

7

8

9

10

11

12

1314

14

14

15

16

18

18

19

20

28

22

2323

17

14

14

14

5

915046, 048, 050

915042, 044

25

27

21

24

26

23

FUEL TANK

Model 915042, 044, 046, 048, 050


1 01614100 1 Tank, Fuel - Right Hand2 01538400 2 Fuel Cap3 00296751 1 Seat Plate Right Hand4 01614551 1 Right Hand Console5 01588400 1 Choke Cable (046, 048, 050)

00529900 1 Hole Plug, Plastic .44 Hole (042, 044)6 00369200 1 Throttle Cable (046, 048, 050)

00355100 1 Throttle Cable (042, 044)7 01545600 1 Switch, Clutch8 01588300 1 Key Switch9 02460700 1 Key with Cap10 00924300 1 Gas Line, Bulk .25 I.D. x 38 in. Long11 00924300 1 Gas Line, Bulk .25 I.D. x 27 in. Long12 00924300 1 Gas Line, Bulk .25 I.D. x 17 in. Long 13 09258200 1 Valve, Fuel14 06939100 6 Clamp, Hose Wire .490/.510 x .11615 00296851 1 Seat Plate Left Hand16 01614000 1 Tank, Fuel - Left Hand17 06223600 8 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 518 07049600 8 Bolt, Serrated Hex Flange Washer Head .312-18 x .7519 06545500 8 Nut .38-16 Flange Nyloc20 06536000 3 Nut-Locking-Nylon 10-24 with Insert 21 06100003 4 Screw,Machine 10-24 x 3/8 Slotted Hex22 00548400 8 Retainer .38 Push-On23 06437500 8 Washer, Flat Steel .328 x 1.00 x .09424 00289200 1 Shim, PTO Switch25 01614451 1 Console, Left Hand26 01528500 1 Cup Holder27 06400004 4 Washer, Fender 3/16 x 3/428 06116700 3 Screw-Machine 10-24 x .50 Hex Washer Head

24

ENGINE, EXHAUST, BELTS AND IDLERS

Model 915042, 044, 046, 048, 050

PE0760

2

3

5

6

7

8

9

10

11

12

13

14

15

16

17

18

25

20

21

1

2223

24

9

Rear of Unit

27

915046, 048, 050

25

91504426

915042, 044

29

3031

26

32

33

4

19

18

20

25

ENGINE, EXHAUST, BELTS AND IDLERS

Model 915042, 044, 046, 048, 050


1 08200005 1 Engine, 15hp Kohler (042)08200005 1 Engine, 17hp Kohler (044)08200006 1 Engine, 19hp Kohler (046)08200008 1 Engine, 23hp Kohler (048, 050)

2 00191700 1 Clutch, Electric (044, 046, 048, 050)03643100 1 Clutch, Electric (042)

3 06604300 1 Key, Square .25 x 1.50 x .25 SAE 8630 OR SAE 10354 00363751 1 Clutch Stop5 00363200 1 Extension Shaft6 07221000 1 V-Belt (042)

07241400 1 V-Belt (044, 046, 048, 050)7 00375600 1 Weldment, Idler8 05516400 1 Bushing, Sleeve .50 x .75 x 1.569 07312500 2 Pulley, Idler 4.00

10 00186400 1 Spacer11 08336100 1 Spring, Extension12 05966700 1 Bolt, Hex .44-20 x 4.50 Grade 813 06309300 1 Washer, Locking .44 x .109 Regular14 06443600 1 Washer, Flat Steel .469 x 2.00 x .2515 05966600 1 Bolt-Hex .50-13 x 2.50 Grade 516 06543600 1 Nut, Locking Top Flange .50-1317 06224300 1 Bolt-Round Head Square Neck .38-16 x 2.00 Grade 518 06224100 1 Bolt-Round Head Square Neck .38-16 x 1.25 Grade 5 19 05948700 1 Bolt-Hex .38-16 x 1.00 Grade 5 (042, 044)

05948700 2 Bolt-Hex .38-16 x 1.00 Grade 5 (046, 048, 050)20 05957400 3 Bolt-Hex .31-18 x 1.75 Grade 5 (046, 048, 050)

07414100 4 Screw-Tapping .38-16 x 1.00 Hex Washer Head Thread Rolling YZ (042, 044)21 06545400 5 Nut .31-18 Flange Nyloc (046, 048, 050)22 00191400 1 Tube, Oil Drain23 036313 1 Cable Tie24 07067800 1 Valve, Oil Drain25 06537200 2 Nut, Locking, Jam, Center .375-1626 07412000 3 Screw, Tapping .25-20 x .50 Hex Washer Head (042, 044)27 00185300 1 Muffler (046, 048, 050)28 06545500 2 Nut-.38-16 Flange Nyloc29 00182400 1 Muffler (042, 044)30 00255400 1 Muffler Clamp (042, 044)31 00253900 1 Weldment, Manifold (042, 044)32 00255000 1 Muffler Bracket (042, 044)33 00277300 1 Foam Seal 1.5” x 3.5” x 24” (046, 048, 050)

26

ELECTRICAL SYSTEM

Model 915042, 044, 046, 048, 050

1

4

18

13

17

5

8

9

209

7

10

12

11

11

15

16

19

2

3

12

3

2110

22

23

24

25

26

6

27

2829

32

31

30

14

To Engine

To Engine

27

ELECTRICAL SYSTEM

Model 915042, 044, 046, 048, 050


1 02460700 1 Key with Cap2 040216 3 Relay3 09351100 1 Fuse, 25 AMP4 01588300 1 Key Switch5 03679000 1 Solenoid (042, 044)6 07415800 6 Screw, Tapping 10- 24 x .50 Hex Washer Head7 01554800 1 Battery, Filled 8 05946800 2 Bolt, Hex .25-20 x .75 Grade 59 06437300 2 Washer, Flat Steel .281 x .62 x .06510 06308400 2 Washer, Locking .25 x .062 Regular11 06533200 2 Nut, Hex .25-2012 07533200 3 Boot, Eyelet Terminal (042, 044)

07533200 1 Boot, Eyelet Terminal (046, 048, 050)13 02743300 1 Starter Cable 22" (046, 048, 050)14 00145900 1 Starter Cable 6.75” (042, 044)15 02727900 1 Starter Cable 16" (042, 044)16 036314 1 Ground Cable17 01545600 1 Switch, Clutch With Retainer18 00363400 1 Wire Harness, Zoom19 02754100 1 Switch, Snap Mounting (N.O.)20 09293500 2 Diode, Connector Shell 21 039619 1 Insulator22 00580600 1 Fuse, 20 AMP23 06310500 4 Washer, Locking .31 (042, 044)24 06536700 2 Nut, Jam .31-24 (042, 044)25 036313 1 Cable Tie26 03606600 1 Switch, Double Pole N.O./N.O.27 04935700 1 Hour Meter28 00289200 1 Shim, PTO Switch29 06116700 3 Screw,Machine 10-24 x 1/2 Slotted Hex 30 06536000 3 Nut-Locking-Nylon 10-24 with Insert31 07506500 1 Grommet .125 x 1.000 ID32 00382600 1 Bracket, Relay

28

CONTINUITY DIAGRAM

Model 915042, 044, 046, 048, 050

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# $

% &'

�(��"��) ��*

# $

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.&"./ .0

#1

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#1

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�2� (�"��

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3

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45

6

"

(

3

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45

6

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(

3

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45

6

"

(

�2��7�4��8��,,

3

�

45

6

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(

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52��2� 52��

(01588300)

(01545600) (03042800)

(02754100)

(03679000)

(03606600)

PE0770

915042, 044

29

WIRING DIAGRAM

Model 915042, 044, 046, 048, 050

PE2040

30

DECK LIFT

Model 915042, 044, 046, 048, 050

ItemPart No.Qty.Description

1 00270400 2 Rod, Lift2 00186200 1 Weldment, Front Lift3 01590400 2 Trunnion4 00178700 1 Bushing, Front5 036872 6 Bushing-Flange 1.00 x 1.12 x .62 x 1.50 Bronze6 07000005 1 Bolt, Socket Head Shield .31 x 18 x 2.007 06545400 1 Nut, .31-18 Flange Nyloc8 01591800 2 Bushing, Rear9 01591700 1 Weldment, Lift, Rear Right Hand

10 01591600 1 Weldment, Lift, Rear Left Hand11 00161600 1 Weldment, Foot Pedal 12 06441900 4 Washer-Flat-Steel .531 x 1.06 x .09513 05963300 1 Bolt, Hex .38-16 x 2.00 Grade 514 06545500 1 Nut .38-16 Flange Nyloc15 06714900 4 Pin, Hair External16 05716800 2 Ring, Retaining .82 x 1.50 x .0517 01593500 1 Pin, Spring Ball .375 O.D. x 1.5018 00165100 1 Rod, Lift 19 07411600 1 Screw-Tapping .250-20 x .37 Hex Washer Head 20 06927100 1 Hood Cable21 00165000 1 Tube, Lift Stop22 00182500 2 Spacer, Rear Lift

PE0222

1

1

2

45

5

5

8

9

10

11

1212

12

14

15

15

15

1516

13

8

5

12

2017

1921

18

616

7

5

22

22

31

NOTES

32

MOWER DECK, BELT, IDLERS AND BLADES

Model 915042, 044, 046, 048, 050


1 51508800 1 40" Mower Deck with Decals (042, 044)51508900 1 40" Mower Deck Assembly Complete (042, 044)51509000 1 44" Mower Deck with Decals (046)51509100 1 44" Mower Deck Assembly Complete (046)51509200 1 48" Mower Deck with Decals (048)51509300 1 48" Mower Deck Assembly Complete (048)51509400 1 52" Mower Deck with Decals (050)51509500 1 52" Mower Deck Assembly Complete (050)

2 07241800 1 V-Belt (044)07241700 1 V-Belt (046)07241500 1 V-Belt (048)07241600 1 V-Belt (050)07200001 1 V-Belt (042)

PE0870

1

2

34

5

4

7

8

9

10

11

12

16

17

19

21

14

23

24

2533

26

3015

28

29

28

27

31

31

20

34

5

4

7

28

4

4

4 264

32

18

4

33

35

34

13

22

34

22

4

6

33

MOWER DECK, BELT, IDLERS AND BLADES

Model 915042, 044, 046, 048, 050


3 01520100 2 Cover4 06545500 26 Nut .38-16 Flange Nyloc5 05958000 4 Bolt, Hex .38-16 x 1.25 Grade 56 02709551 1 Hinge, Plate7 07324100 2 Idler, Flanged 3.508 01600100 1 Weldment, Idler Arm9 01581700 1 Spacer, Powdered Metal10 07312500 1 Idler, Flat 4.00 x .3811 01593800 3 Sheave, Spindle 4.00 Dia. (042, 044)

01593700 3 Sheave, Spindle 4.75 Dia. (050)01599400 3 Sheave, Spindle 4.25 Diameter (046)01599500 3 Sheave, Spindle 4.50 Diameter (048)

12 51510000 3 Assembly, Spindle13 06537200 1 Nut, Hex Jam Center .375-1614 00597000 3 Washer, Cupped, Serrated .37515 01594000 1 Spacer, Idler16 06445700 3 Washer, Bellville .63 x 1.625 x .14017 05978900 3 Bolt, Hex .62-18 x 1.75 Grade 818 06225000 1 Bolt, Round Head Square Neck .50-13 x 3.50 Grade 519 06435200 3 Washer, Flat .64 x 1.81 x .2520 014668 3 Blade, Mower (13.88) (042, 044)

01593900 3 Blade, Mower (15.50) (046)04919100 3 Blade, Mower (16.25) (048)04916400 3 Blade, Mower (18.00) (050)

21 05974500 3 Bolt, Hex .38-16 x 1.00 Grade 8 with Epoxy Patch22 06444000 2 Washer-Flat-Steel .406 x 1.00 x .18823 06611100 3 Key, Square .25 x .38 x .2524 06224200 12 Bolt, Round Head Square Neck .38-16 x 1.5025 06543600 1 Nut, Locking Top Flange .50-1326 05435800 2 Bearing, 1.00 x 1.12 x .7527 06223800 1 Bolt, Round Head Square Neck .38-16 x 1.75 Grade 528 06225400 3 Bolt, Round Head Square Neck .38-16 x 2.75 Grade 529 06441500 2 Washer, Flat Steel .755 x 1.375 x .06230 08337900 1 Spring, Extension31 06441900 3 Washer, Flat Steel .531 x 1.06 x .09532 446470 2 Washer, Flat Steel .375 x 1.125 x .06533 06445000 2 Washer, Flat Steel .515 x 1.625 x .2534 03648300 2 Finger, Belt35 06443400 2 Washer, Flat Steel .38 x 1.50 x .125

34

BAFFLES AND CHUTE

Model 915042, 044, 046, 048, 050


1 01585500 1 Deflector, Chute2 02709551 1 Hinge, Plate3 06219900 2 Bolt, Round Head Square Neck .25-20 x .75 Grade 54 05706300 1 Ring, Retaining External .312 x .0255 035996 1 Spring, Torsion .095 x .50 x 1.006 035997 1 Bushing, Sleeve7 03624200 1 Pin8 07049600 5 Bolt, Serrated Hex Flange Washer Head .31-18 x .759 06220800 6 Bolt, Round Head Square Neck .31-18 x .75

10 06545400 10 Nut-.312-18 Flange Nyloc11 01576151 1 Weldment, Upper Left Baffle-40" (042, 044)

01572451 1 Weldment, Upper Left Baffle-44" (046)01574051 1 Weldment, Upper Left Baffle-48" (048)01575051 1 Weldment, Upper Left Baffle-52" (050)

12 01576251 1 Weldment, Upper Center Baffle-40" (042, 044)01572551 1 Weldment, Upper Center Baffle-44" (046)01574151 1 Weldment, Upper Center Baffle-48" (048)01575151 1 Weldment, Upper Center Baffle-52" (050)

13 01576351 1 Weldment, Upper Right Baffle-40" (042, 044)01572651 1 Weldment, Upper Right Baffle-44" (046)01574251 1 Weldment, Upper Right Baffle-48" (048)01575251 1 Weldment, Upper Right Baffle-52" (050)

14 01576751 1 Deflector, 40" (042, 044)01574651 1 Deflector, 44"/48" (046, 048)01575951 1 Deflector, 52" (050)

15 01597751 1 Flat Spring16 06543500 4 Nut, Locking Top Flange .25-2017 06220600 2 Bolt, Round Head Square Neck .25-20 x .50 Grade 518 06223600 1 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 519 06545500 2 Nut, Flange Nyloc .375-1820 01599151 1 Bracket, Chute Lock 21 06224200 1 Bolt, Round Head Square Neck .38-16 x 1.50

PE0860

89

9

11

13

1

2

3

16

4

56

7

12

8

8

10

10

1010

9

14

15

16

1710

10

18

19

19

21

20

35

HANDLE AND STABILIZER BRACKETS

Model 915042, 044, 046, 048, 050


1 00160000 4 Deck Link2 06545500 12 Nut .38-16 Flange Nyloc3 01590251 2 Bracket, Mount, Front4 01604551 2 Bracket, Rear Mount5 01573551 2 Bracket, Stabilizer6 01590400 4 Trunnion7 06223600 12 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 58 06714900 6 Pin, Hair, External9 06436400 6 Washer-Flat Steel .511 x 1.441 x .12510 00270200 2 Rod, Drag Link

PE0880

2

36

7

8

9

10

1

4

5

7

1

1

2

2

2

2

2

3

4

5 6

6

88

8

9

98

9

910

9

36

MOWER BRACKETS AND ROLLERS

Model 915042, 044, 046, 048, 050


1 01574851 2 Bracket, Anti-Scalp (044, 046, 048, 050)2 03471700 2 Wheel 5 x 3 (044, 046, 048, 050)3 07056800 2 Bolt, Shoulder .38-16 x 2.50 Hex Washer Head Grade 5 (044, 046, 048, 050)4 06545500 11 Nut .38-16 Flange Nyloc (044, 046, 048, 050)

06545500 3 Nut .38-16 Flange Nyloc (042)5 06223600 11 Bolt-Round Head Square Neck .38-16 x 1.00 Grade 5 (044, 046, 048, 050)

06223600 2 Bolt- Round Head Square Neck .38-16 x 1.00 Grade 5 (042)6 00355651 2 Bracket, Roller Mount (044, 046, 048, 050)

00355651 1 Bracket, Roller Mount (042)7 039563 2 Roller (044, 046, 048, 050)

03114100 1 Roller (042)8 00356500 2 Pin, Roller (044, 046, 048, 050)

00356500 1 Pin, Roller (042)9 06714500 2 Pin, Spring Clip (044, 046, 048, 050)

06714500 1 Pin, Spring Clip (042)10 01577451 1 Bar, Left Hand Retainer Striper (044, 046, 048, 050)11 01577651 1 Bar, Retaining Striper (046)

01577351 1 Bar, Retaining Striper (048, 050)01576951 1 Bar, Retaining Striper (044)

12 01577500 1 Striper, Rubber-44" (046)01577000 1 Striper, Rubber-48" (048)01577200 1 Striper, Rubber-52" (050)01576800 1 Striper, Rubber-40" (044)

13 06542000 2 Nut-Locking-Top-Flange .38-16 (044, 046, 048, 050)

PE0890

3

4

2

6

7

8

9

1

10

11

12

1

2

4

4

413

5

5

4

65

3

5

135

GRAVELYA Division of Ariens Company655 West Ryan StreetP.O. Box 157Brillion, WI 54110-0157920-756-2141Fax 920-756-2407www.gravely.com

models - ariensapache.ariens.com/manuals/00367100_eng.pdf · models 915042 - zt 1540 915044 - zt...

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