models: pad3, phd3, pad4, phd4, pad5, phd5, wpa3, wph3 … · 2020. 7. 30. · 518 06 1602 00...

518 06 1602 00 8/11/10

Installation Instructions

EHNA Electric Heaters 5--20kWFor 60 Hz Small Packaged Products

MODELS: PAD3, PHD3, PAD4, PHD4, PAD5, PHD5, WPA3, WPH3

NOTE: Read the entire instruction manual before starting theinstallation.

NOTE: Installation Instructions include Single and Dual pointconnection instructions separately.

SAFETY CONSIDERATIONSInstallation and servicing of this equipment can be hazardousdue to mechanical and electrical components. Only trained andqualified personnel should install, repair, or service thisequipment.Untrained personnel can perform basic maintenance functionssuch as cleaning and replacing air filters. All other operationsmust be performed by trained service personnel. When workingon this equipment, observe precautions in the literature, on tags,and on labels attached to or shipped with the unit and othersafety precautions that may apply.Follow all safety codes. Installation must be in compliance withlocal and national building codes. Wear safety glasses,protective clothing, and work gloves. Have fire extinguisheravailable. Read these instructions thoroughly and follow allwarnings or cautions included in literature and attached to theunit. Consult local building codes, the current editions of theNational Electrical Code (NEC) NFPA 70.In Canada refer to the current editions of the Canadian ElectricalCode CSA C22.1.

Recognize safety information. This is the safety--alert symbol .When you see this symbol on the unit and in instructions ormanuals, be alert to the potential for personal injury. Understandthese signal words; DANGER, WARNING, and CAUTION.These words are used with the safety--alert symbol. DANGERidentifies the most serious hazards which will result in severepersonal injury or death. WARNING signifies hazards whichcould result in personal injury or death. CAUTION is used toidentify unsafe practices which may result in minor personalinjury or product and property damage. NOTE is used tohighlight suggestions which will result in enhanced installation,reliability, or operation.Follow all safety codes. Wear safety glasses and work gloves.Have a fire extinguisher available.Before proceeding with heater installation, inspect thoroughly forshipping damage. Notify shipper immediately if any damage isfound. Clean all dirt, dust and moisture from heater package.Check for proper clearances of live parts, between phases andto ground. Make sure that all required barriers are in place.Check conductors run in multiple to insure that they are properlywired. Refer to unit installation instructions for complete unitinstallation details. The maximum duct static for safe electricheater operation is shown in Table 1.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury ordeath.

Before performing installation, service or maintenanceoperations on this system, turn off all main power to system.There may be more than one disconnect switch. Turn offaccessory heater power switch if applicable. Lockout and tagswitch with a suitable warning label.

! WARNING

CUT HAZARD

Failure to follow this caution may result in personal injury.

Sheet metal parts may have sharp edges or burrs. Use careand wear appropriate protective clothing and gloves whenhandling parts.

CAUTION!

DESCRIPTION AND USAGEThis electric heater series is engineered, designed and listed tobe installed only in the models shown in Table 2. Beforeproceeding, verify the heater label for correct voltage and kWrequirements.

PACKAGE CONTENTSElectric Heater Package Contents

1. Heater assembly2. UPC heater label3. Installation instructions4. Identification label5. Schematic on lid door for all fused units6. Schematic on sticker to be placed inside unit panel for

non--fused units7. Wire connectors (3)8. Wire ties--6--in. (5)9. Screws #10A (5)

10. Dual Point Warning Label11. Dual Point Electrical Rating Label

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INSTALLATIONSINGLE POINT HEATER INSTALLATIONNOTE: Thermostat used must be capable of energizing “G”(indoor fan) on a call for “W” (heating). If “G” is not energizedsystem malfunction will occur.

1. Open all electrical disconnects and install lockout tagbefore beginning any installation or service work.

2. Check for proper equipment model number from list.3. Verify that unit ductwork is installed per base unit

instructions.4. Remove unit electrical access panel (See Fig. 1).5. Locate and remove the heater access cover plate inside

unit access panel (See Fig. 3). Save screws.6. Remove electric heater from the packaging.7. Install heater, sliding assembly carefully through access

hole. Ensure that mounting holes of heater align withmounting holes on the unit. Secure heater assembly withscrews provided.

8. Attach provided heater wiring labels at appropriate loca-tions (see Fig. 11 or Fig. 12).

9. Dress wires with wire ties provided.

Puron

IMPORTANT

WARNINGLABEL

ELECTRICALRATINGLABELLOCATION

ELECTRICALACCESSPANEL

ELECTRICHEATACCESSPANEL

Fig. 1 -- Unit Access Panel and Label Location

7/8”7/8” 7/8”7/8”

8-3/4”

2-1/2”

(22.2 mm)

(63.5 mm)

(222.25 mm)

ELECTRICHEATACCESSPANEL

Fig. 2 -- Second Power Line Access Hole Location

SINGLE POINT ELECTRICAL CONNECTION

NOTE: All electrical connections, wire sizes and type of conduitshall meet the National Electric Code (NEC) and state and localcodes (or International Electric Code) as applicable.

NOTE: Use minimum 75°C copper wire only.

1. Make sure all disconnects are still open and tagged out asrequired previously.

2. Mark the main unit nameplate with an “X” for the electricheater size being installed. Refer to the electrical datamarked with an “X” on the nameplate for wire andmaximum over current protection sizing.

3. Connect low voltage wires as shown in unit schematicdiagrams found on the base unit installation instructions.These connections must be made in the 24v barriersection inside the unit panel (See Fig. 3).

4. Insert field power line through the electrical heater accesspanel hole (see Fig. NO TAG or NO TAG) and connect toelectric heater as shown in their respective wiring diagram.Fused electrical heaters field lines will be connected to thefuse block lugs (see Fig. NO TAG) and non fused electricheater field lines will be connected to heater leads usingwire nuts. Ground electrical equipment in the appropriatelocations.

IMPORTANT: Heaters with factory installed fuses may beinstalled on a branch circuit protected by either a fuse or circuitbreaker. For all other heaters, the branch circuit must beprotected by a fuse or circuit breaker supplied by others.

5. Connect stripped wires from heater to compressorcontactor leads using supplied wire nuts according to theirheater wiring diagram.

NOTE: Dress wires with wire ties provided. For fused heaters,use pre--mounted wire tires inside of fuse box cover to secureand strain relieve wires.

6. Separate all wires from incoming power leads.7. Close electrical access panel.

DUAL POINT HEATER INSTALLATION

NOTE: Complete single point heater installation proceduresbefore completing the follow steps.

1. Open all electrical disconnects and install lockout tagbefore beginning any installation or service work.

2. Remove electric access panel (see Fig. 1), check to makesure there is clearance on the inside of control box abovethe existing high voltage knockout. Using a knockoutpunch and die combination, make a 7/8--in. hole on theElectrical Heat access panel for second power circuit (seeFig. 2). A knockout punch and die combination or equi-valent tool is required to make this hole. Other types of drillbits or standard hole saws are not acceptable.

3. Attach warning and rating labels in the selected location(see Fig. 1).

4. Mark the main unit nameplate with an “X” next to theaccessory heater “none”. Mark the dual point rating labelinstalled at step 3 with an “X” for the electrical heater sizebeing installed. Refer to the electrical data marked with an“X” on each nameplate for wire and maximum over currentprotection sizing.

5. Remove power line connection from heater to unitcontactor and compressor (see Fig. NO TAG and Fig.NO TAG). These are the stripped end wires black andyellow, with opened ends.

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DUAL POINT ELECTRICAL CONNECTION

NOTE: All electrical connections, wire sizes and type of conduitshall meet the national Electric Code (NEC) and state and localcodes (or International Electric Code) as applicable.

NOTE: Use a minimum 75_C copper wire only.

1. Make sure all disconnects are still open and tagged out asrequired previously.

2. Connect low voltage wires as shown in unit schematicdiagrams found on base unit installation instructions.These connections must be made in the 24v barriersection inside the unit panel (see Fig. 3).

3. Insert first field power line through the electrical heateraccess panel bottom hole (see Fig. NO TAG or Fig.NO TAG) and connect to electric heater as shown in theirrespective wiring diagram found on the heater accessorykit. Fused electrical heaters field lines will be connected tothe fuse block lugs (see Fig. NO TAG.) and non fusedelectric heater field lines will be connected to heater leadsusing wire nuts. Ground electrical equipment in theappropriate locations.

IMPORTANT: Heaters with factory installed fuses may beinstalled on a a branch circuit protected by either a fuse or circuitbreaker. For all other heaters, the branch circuit must beprotected by a fuse or circuit breaker supplied by others.

NOTE: Dress wires with wire ties provided. For fused heaters,use pre--mounted wire ties inside of fuse box cover to secureand strain relieve wires.

4. Insert second field power line through the electrical heateraccess panel top hole (see Fig. NO TAG or Fig. NO TAG)and connect to unit contactor black and yellow leads usingwire nuts. Ground electrical equipment in the appropriatelocations.

5. Separate all wires from incoming power leads.6. Close electrical access panel.

HEATERBLANKPLATE

24V BARRIER

Fig. 3 -- Heater Blank Plate Location

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WIRES TO BEREMOVED

Fig. 4 -- Wiring Diagram Example for Fused Heater

WIRES TO BEREMOVED

Fig. 5 -- Wiring Diagram Example for Non--Fused Heater

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POWER LINE TOHEATER

24 VOLT FIELDWIRING BOX

Fig. 6 -- Single Point Connections for Fused Heater

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POWER LINE TO HEATER


Fig. 7 -- Single Point Connections for Non--Fused Heater

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SECOND FIELDPOWER LINE TOUNIT CONTACTOR

FIRST FIELD POWERLINE TO HEATER


Fig. 8 -- Dual Point Connections for Fused Heater

FIRST FIELD POWER LINE TO HEATER


SECOND FIELD POWERLINE TO UNIT CONTACTOR

Fig. 9 -- Dual Point Connection for Non--Fused Heater

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START--UP

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injuryor death.

Before proceeding, verify that all wiring is correct per factoryapproved schematic. Notify factory immediately of anydiscrepancies.

! WARNING

NOTE: Refer to base unit installation instructions as required.

1. Check for loose terminal connections.2. Check that all fuse and circuit breaker short circuit

interrupting ratings are adequate.3. Turn on unit and heater power.4. Set thermostat to call for heat.5. Check operation of heater.6. Check that airflow across the heater is at or above the

minimum recommended CFM requirement (See unitinstallation instructions). Adjust indoor blower heat speedas required. Check that duct system conforms to staticpressure limits in Table 1.

NOTE: See Table 1 for Non--Export units (with --3, --5 or --6 aselectrical option--see product data).

7. Any modifications or repairs to this equipment withoutwritten permission from the factory will be done at theinstaller’s own risk and expense.

TROUBLESHOOTING1. Fuses -- Malfunction will interrupt power to the unit. Check

for cause of failure, replace fuses.2. Limit Switch -- Malfunction prevents heating element(s)

from being energized. Replace switch if malfunctionoccurs.

3. Contactor -- Malfunction will not allow heater to energize.Replace faulty contactor. Do not attempt to replace coil ordress contacts.

Table 1 – Maximum Duct Static Pressure for Non--ExportUnits (IN. W.C.) (pa)

UNIT(60 HZ UNITS)

MAXIMUM STATIC PRESSUREUNIT SIZE

024 030 036 042 04805L0

N

Heat Pump.30(75)

.30*(75)

.30(75)

.50(125)

.50(125)

.50(125)

ElectricCooling

.30(75)

.30(75)

.30(75)

.50(125)

.50(125)

.50(125)

*15kW size 030 heat pump must be used with medium speed only. Allothers can be run at low speed.

HeaterFuse Block

Field WireConnection

Heater Door(Fused Models Only)Shown Open

CompressorContactor Wire InYellow & Black

Attach Heaterwith 5 Screws

Door Latch

Low Voltage Wiring

Ground LugLocationStrain Relief for

Field Power Wires

Fig. 10 -- Fused Heater Control Box

9 518 06 1602 00

ELECTRIC SHOCK HAZARD

More than one disconnect switch may be requiredto de-energize this equipment. Open all remotedisconnects before servicing.

Do not block or otherwise cover control cabinetwith insulation or other materials.

THIS SIDE UP

HeaterSchematic

Heater DoorShown Closed

Fig. 11 -- Schematic Location for Fused Heaters

ELECTRIC HEATERWIRING LABEL

Fig. 12 -- Schematic Location for Non--Fused Heater

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Table 2 – Electric Heater Usage Chart—Non--Export UnitsPAD3, WPA3 ( C Series) PAD4 (C Series)

EHNA Code kW V PH Fuse 24 30 36 42 48 60 24 30 36 42 48 60

05K0N UL 5 230 1 0 x x x x x x x x x x x x

05K4F UL 5 230 1 4 x x x x x x x x x x x x

07K0N UL 7.2 230 1 0 x x x x x x x x x x x x

07K4F UL 7.2 230 1 4 x x x x x x x x x x x x

10K0N UL 10 230 1 0 x x x x x x x x


15K4F UL 15 230 1 4 x x x x x x

15K6F UL 15 230 1 6 x x x x x x x x x x

20K4F UL 20 230 1 4 x x

20K6F UL 20 230 1 6 x x x x x x

05H0N UL 5 230 3 0 x x x x x x x x x x

10H0N UL 10 230 3 0 x x x x x x x x x x

10H6F UL 10 230 3 6 x x x x x x x x x x

15H0N UL 15 230 3 0 x x x x x x x x x x

15H6F UL 15 230 3 6 x x x x x x x x x x

20H6F UL 20 230 3 6 x x x x x x

05L0N UL 5 460 3 0 x x x x x x x x

10L0N UL 10 460 3 0 x x x x x x x x

15L0N UL 15 460 3 0 x x x x x x x x

20L0N UL 20 460 3 0 x x x x x x

= base unit not offeredx = Approved combination

Table 2 — Electric Heater Usage—Non--Export Units Chart ContinuedPHD3, WPH3 (C Series) PHD4 (D Series)


05K0N UL 5 230 1 0 x x x x x x


07K0N UL 7.2 230 1 0


10K0N UL 10 230 1 0


15K4F UL 15 230 1 4

15K6F UL 15 230 1 6 x x x x x x x x x x

20K4F UL 20 230 1 4

20K6F UL 20 230 1 6 x x x x x x

05H0N UL 5 230 3 0 x x x x x x x x x x

10H0N UL 10 230 3 0 x x x x x x x

10H6F UL 10 230 3 6 x x x x x x x x x x

15H0N UL 15 230 3 0

15H6F UL 15 230 3 6 x x x x x x x x x x

20H6F UL 20 230 3 6 x x x x x x

05L0N UL 5 460 3 0 x x x x x x x x

10L0N UL 10 460 3 0 x x x x x x x x

15L0N UL 15 460 3 0 x x x x x x x x

20L0N UL 20 460 3 0 x x x x x x

= base unit not offeredx = Approved combination

11 518 06 1602 00

Table 2 — Electric Heater Usage—Non--Export Units Chart ContinuedPAD5 (C Series) PHD5 (C Series)


05K0N UL 5 230 1 0 x x x x x x x x

05K4F UL 5 230 1 4 x x x x x x x x

07K0N UL 7.2 230 1 0 x x x x x x


10K0N UL 10 230 1 0 x x x


15K4F UL 15 230 1 4

15K6F UL 15 230 1 6 x x x x x x

20K4F UL 20 230 1 4

20K6F UL 20 230 1 6 x x x x

A10348

Fig. 13 -- EHNA10K4F Wiring Diagram

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A10349


13 518 06 1602 00

A10350

Fig. 15 -- EHNA05K0N Wiring Diagram

14518 06 1602 00

A10351


15 518 06 1602 00

A10352


16518 06 1602 00

A10353

Fig. 18 -- EHNA05H0N Wiring Diagram

17 518 06 1602 00

A10354


18518 06 1602 00

A10355


19 518 06 1602 00

A10356

Fig. 21 -- EHNA15H6F Wiring Diagram

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A10357


21 518 06 1602 00

A10358

Fig. 23 -- EHNA05L0N Wiring Diagram

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A10359


23 518 06 1602 00

A10360


24518 06 1602 00

A10361


25 518 06 1602 00

A10362


26518 06 1602 00

A10363


27 518 06 1602 00

A10364


28518 06 1602 00

A10366


29 518 06 1602 00

A10367


30518 06 1602 00

A10368


models: pad3, phd3, pad4, phd4, pad5, phd5, wpa3, wph3 … · 2020. 7. 30. · 518 06 1602 00...

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