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Modular Baghouse Dust Collectors

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Page 1: Modular Baghouse 05-05fnl-pdf - Green Spare · baghouse dust collection to a whole new level. 300X 300X These photos were taken with a scanning electron microscope of bag media used

Modular BaghouseDust Collectors

Page 2: Modular Baghouse 05-05fnl-pdf - Green Spare · baghouse dust collection to a whole new level. 300X 300X These photos were taken with a scanning electron microscope of bag media used

The enhanced Donaldson® Torit® Modular Baghouse (MB) delivers reliable, efficient,continuous-duty, pulse-jet operation. The MB advantage is found in the breakthroughtechnology of Dura-Life™ filter bags. Dura-Life bags offer longer bag life and reducedemissions. When it does come time to replace the filter bags, Quick-Release Filter BagCages have been added to the collector to make replacing filter bags easier. The MBprovides reliable service with easy maintenance. Computer designed inlets and deflectorplates, coupled with maximized bag spacing, result in optimal airflow with minimalabrasion. Advanced valves, providing 50% more cleaning air, result in a more efficientoperation. Over the life of the collector, no other baghouse can provide this much value.

Compact, Modular Design

Modular BaghouseModular Baghouse

• New models with highbody inlets allow higherair-to-media ratios onlighter dusts

• New square models helpminimize ducting andaccessory costs

• Dura-Life Twice the LifeFilter Bags

• Clean-air side bag accessfor easier bag service

• Welded design increasesdurability

• Integral fan option reducesspace requirements

• Tool-free installation of filterbags & cages

• 10-year warranty

405MBW10

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MB Offers:

Page 3: Modular Baghouse 05-05fnl-pdf - Green Spare · baghouse dust collection to a whole new level. 300X 300X These photos were taken with a scanning electron microscope of bag media used

1Modular BaghouseModular Baghouse

Operations & Features

clean-airplenum

filteraccessdoors

dirty-airplenum

clean-airoutlet

dirty-airinlet

dirty-airplenum

walk-inclean-airplenum

filteraccessdoor

cage

ladder

dirty-airinlet

hopper

MBT Normal Operation MBW High Inlet Normal Operation

Easy Maintenance Quick-Release Filter Bag Cages (patent pending) make filter bagremoval extremely easy. When swung into position, the handle serves as a lever to removethe cage from the tubesheet. The Quick-Release Filter Bag Cage requires only 6 pounds offorce to remove compared to other cages that require 50 pounds.

Page 4: Modular Baghouse 05-05fnl-pdf - Green Spare · baghouse dust collection to a whole new level. 300X 300X These photos were taken with a scanning electron microscope of bag media used

2Modular BaghouseModular Baghouse

Dimensions & Specifications

144"

48"or

72"

52"

52"

59" on 36MBT85" on all others

85"A

CB

A

D E

120"8' bags

10' bags

144"

120"8' bags

10' bags

98"

48"or

72"

40"Inlet

40"InletInlet

InletInlet

Inlet

MODEL 162MBW8 SHOWN

MODEL 162MBT8 SHOWN

MBT with Pyramid Hopper

MBW with Pyramid Hopper

MBT with Optional Trough Hopper72-inch Clearance Leg

MBW with Trough Hopper72-inch Clearance Leg

Page 5: Modular Baghouse 05-05fnl-pdf - Green Spare · baghouse dust collection to a whole new level. 300X 300X These photos were taken with a scanning electron microscope of bag media used

3Modular BaghouseModular Baghouse

Dimensions & Specifications

B

A

144"

52"

120"8' bags

10' bags

48"or

72"

Inlet

A

Inlet

85"

C

144"

52"

120"8' bags

10' bags

48 or 72"

A

D

A

Inlet

CleanAir

Outlet

MODEL 162MBWS8 (Modular Baghouse Square) SHOWN

MODEL 162MBTH8 (Modular Baghouse High Inlet ) SHOWN

MBTH with Pyramid Hopper

MBWS with Pyramid Hopper MBWS with Pyramid HopperSide View

MBTH with Trough Hopper

MBWS with Pyramid HopperRear View

Page 6: Modular Baghouse 05-05fnl-pdf - Green Spare · baghouse dust collection to a whole new level. 300X 300X These photos were taken with a scanning electron microscope of bag media used

Modular BaghouseModular Baghouse

Dimensions & SpecificationsDimensions & Specifications

A MBW48-in

MBW72-in

MBT48-in

MBT72-in

MBT MBWB C E Model

36 MBT536 MBT636 MBT854 MBT654 MBT854 MBT1054 MBT(W)H854 MBT(W)H1081 MBT(W)881 MBT(W)1081 MBT(W)H881 MBT(W)H10

108 MBT(W)8108 MBT(W)10108 MBT(W)H8108 MBT(W)H10144 MBWS8144 MBWS10162 MBT(W)8162 MBT(W)10162 MBT(W)H8162 MBT(W)H10189 MBT(W)H8189 MBT(W)H10225 MBWS8225 MBWS10243 MBT(W)8243 MBT(W)10297 MBT(W)H8297 MBT(W)H10324 MBT(W) 8324 MBT(W) 10324 MBT(W)H8324 MBT(W)H10324 MBWS8324 MBWS10405 MBT(W)8405 MBT(W)10

57.557.557.557.557.557.585.085.085.085.0

111.0111.0111.0111.0137.0137.0111.0111.0163.0163.0215.0215.0241.0241.0137.0137.0241.0241.0371.0371.0319.0319.0395.5395.5163.0163.0397.0397.0

209.7221.7245.7244.2268.2292.2268.1292.1268.2292.2290.8314.8290.8314.8268.2292.2

––

268.2292.2268.3292.3268.2292.2

––

268.2292.2268.3292.3268.2292.2268.1292.1

––

268.2292.2

––––––

292.1316.1292.2316.2314.8338.8314.8338.8292.2316.2

––

292.2316.2292.3316.3292.2316.2

––

292.2316.2292.3316.3292.2316.2292.1316.1

––

292.2316.2

D

––––––

294.1342.1294.1342.1316.7364.7316.7364.7294.1342.1316.6364.6294.1342.1294.1342.1294.1342.1339.1387.1294.1342.1294.1342.1294.1342.1294.1342.1320.6417.3294.1342.1

––––––

318.1366.1318.1366.1340.7388.7340.7388.7318.1366.1340.6388.6318.1366.1318.1366.1318.1366.1363.1411.1318.1366.1318.1366.1318.1366.1318.1366.1344.6441.3318.1366.1

––––––––––––––––––

292.3316.2292.3316.3292.3316.2

––

292.2316.2292.3316.3292.2316.2292.1316.1

––

292.2316.2

––––––––––––––––––

318.4366.1318.1366.1318.1366.1

––

318.1366.1318.1366.1318.1366.1318.1366.1

––

318.1366.1

Dimensions (inches)

*

*

*

*

* Two pyramid hoppers. Single outlet hopper also available.

Page 7: Modular Baghouse 05-05fnl-pdf - Green Spare · baghouse dust collection to a whole new level. 300X 300X These photos were taken with a scanning electron microscope of bag media used

5Modular BaghouseModular Baghouse

Dimensions & Specifications

ModelClothArea(ft2)

Shipping Weight (lbs)

MBT MBW

No. ofValves

No. ofBags

36 MBT536 MBT636 MBT854 MBT654 MBT854 MBT1054 MBT(W)H854 MBT(W)H1081 MBT(W)881 MBT(W)1081 MBT(W)H881 MBT(W)H10

108 MBT(W)8108 MBT(W)10108 MBT(W)H8108 MBT(W)H10144 MBWS8144 MBWS10162 MBT(W)8162 MBT(W)10162 MBT(W)H8162 MBT(W)H10189 MBT(W)H8189 MBT(W)H10225 MBWS8225 MBWS10243 MBT(W)8243 MBT(W)10297 MBT(W)H8297 MBT(W)H10324 MBT(W) 8324 MBT(W) 10324 MBT(W)H8324 MBT(W)H10324 MBWS8324 MBWS10405 MBT(W)8405 MBT(W)10

288345460518691866691866

103912991039129913831730138317301845230720782598207825982423302928843606311738973808476041565196415651964156519651956495

Nominal AirflowRange*(cfm)

1,150-2,8801,380-3,4501,840-4,6002,070-5,1802,760-6,9103,460-8,6602,760-8,290

3,460-10,3904,150-10,3905,190-12,9904,150-12,4605,190-15,5805,530-13,8306,920-17,3005,530-16,5906,920-20,7607,380-18,4509,220-23,0708,310-20,780

10,390-25,9808,310-24,930

10,390-31,1709,690-29,070

12,110-36,34011,530-28,84014,420-36,06012,460-31,17015,580-38,97015,230-45,96019,040-57,12016,620-41,56020,780-51,96016,620-49,87020,780-62,35216,620-41,56020,780-51,96020,780-51,95025,980-64,950

363636545454545481818181

108108108108144144162162162162189189225225243243297297324324324324324324405405

666666669999

1212121212121818181821211515272733333636363636364545

2500285032003800420050005890656539005509708576906800770084809320––

66009131

12,53813,72513,53214,910

––

840012,60520,17321,92411,60016,03421,57023,215

––

14,50019,201

––––––

687077106100722281459172780090009555

10,58010,08810,559

950011,08713,67215,30214,56516,50814,46015,48112,80014,68721,39024,17216,80019,46721,75525,49520,07620,15420,80023,985

**

**

**

**

* Based on clean filters.** Two pyramid hoppers. Single outlet hopper also available.

Page 8: Modular Baghouse 05-05fnl-pdf - Green Spare · baghouse dust collection to a whole new level. 300X 300X These photos were taken with a scanning electron microscope of bag media used

Modular BaghouseModular Baghouse

Dura-Life bags provide big benefits! Dura-Life technology provides better surface loading and betterpulse cleaning, resulting in:

• Two to three times longer bag life

• Reduced replacement bag costs due to fewerbag changeouts

• Reduced maintenance costs due to fewer bagchangeouts

• 30% fewer emissions based on EPA tests

• Reduced energy costs (when used with damper orvariable speed drive motor)

Dura-Life™ Filter Bag Technology

Dura-Life — A breakthrough for bag users. Polyester bags arewoven with a needling process that creates larger pores where dust can embed into thefabric, inhibiting cleaning and reducing bag life. Dura-Life* bags are engineered with aunique hydroentanglement process that uses water to blend the fibers. This processprovides a more uniform material with smaller pores, better surface loading, and bettercleaning. These advantages provide twice the operating life before bags need to be replaceddue to pressure drop. Longer life from Dura-Life bags lowers maintenance costs and raisesbaghouse dust collection to a whole new level.

300X300X

These photos were taken with a scanning electron microscope of bag media used in a collector that was filtering fly ash. The bags were removed after 2,700 hours of use. Air-to-media ratio was 4.5 to 1. Pressuredrop was 6 in. on polyester bags and 2 in. on Dura-Life.

Dura-Life Bag-Clean Air Side Polyester Bag-Clean Air Side

Standard in All Donaldson Torit Modular Baghouse Collectors

* Dura-Life bags are made with Durapex™ (patent pending) media manufactured by Polymer Group, Inc.

Page 9: Modular Baghouse 05-05fnl-pdf - Green Spare · baghouse dust collection to a whole new level. 300X 300X These photos were taken with a scanning electron microscope of bag media used

Modular BaghouseModular Baghouse

Standard Features & Equipment Options

* Magnehelic and Photohelic are registered trademarksof Dwyer Instruments, Inc.

Information contained in this document is subject to change without notice.

Collector Design

Clean Air Plenum with Top-Bag Removal

Heavy-Duty Ribbed Housing ConstructionAll-Welded, Carbon Steel Design - 12 Gauge Minimum

Heavy-Duty 10-Gauge Tubesheet

Filter Cleaning SystemService Railing with Kickplate perOSHA Specs (MBT)

Bottom Bag Removal

High Temperature Construction

Stainless Steel Construction

Direct Drive Fans

Power Pack Transition for TBI Fans

Chamber and Exhaust Silencers

Damper Pack

Service Platform (MBW)

Bags & CagesDura-Life Twice the Life Polyester Felt Snap-In Bags

Galvanized Quick-Release Bag Cages

Variety of Bag Media Options

Articulated Cages

Hopper Design

60° Pyramid Hoppers

Inlets with Deflector

Trough Hopper with Multiple or Single Inlets

Hopper Access Covers

Inlet Transitions

Pyramid Hopper Cover with Flood Valve

Optional

Standard

Optional

Standard

Hopper Discharge

Slide Gate Pack

55-Gallon Drum Pack

AN Rotary Valves and Transitions

Support Structure

48" Clearance Leg Pack (pyramid hoppers)

Stub Legs (trough hopper)

72" Clearance Leg Pack

48" Clearance Ladder Pack

72" Clearance Ladder Pack (with cages)

Electrical Controls, Gauges and Enclosures

Solenoid Valves in NEMA 4 Enclosure

Magnehelic®* Gauge

Control Timer in NEMA 4 Enclosure

Solenoid Enclosure in NEMA 7 or 9

Photohelic® Gauge

Delta P Control Panel

Safety Features

Sprinkler Access Ports

Sprinkler Pack Assembly (wet or dry)

Explosion Vents

Paint System

Prime Coated InteriorBlue Exterior Finish Coating Meets 250-HourSalt Spray Corrosion Protection Test

Hostile Environment Paint

Custom Colors

Warranty

10-Year Warranty

Page 10: Modular Baghouse 05-05fnl-pdf - Green Spare · baghouse dust collection to a whole new level. 300X 300X These photos were taken with a scanning electron microscope of bag media used

Donaldson® Torit® Look to Donaldson Toritfor all of your air filtration needs. Although you may notalways see our products, you can breathe easier knowingwe’re there.

Customer Support For nearly 90 years, DonaldsonTorit has been the leading innovator of air filtration solutions thatmake manufacturing plants a cleaner environment for employeesthe world over. Driven by an unwavering commitment to customersupport, Donaldson Torit is the name more manufacturers around theglobe trust to deliver the most efficient and productive dust, mist andfume collectors and filter media.

Unparalleled Innovation Whether our customers need asingle collector or a multi-faceted collection system, Donaldson Torit hasthe solution. The expanse of Donaldson Torit’s innovative product line isunmatched, offering unparalleled filtration systems, ancillary parts andreplacement filters. From central, source and ambient systems to baghouse,envelope and cartridge technologies, Donaldson Torit has the expertise toprovide filtration solutions for virtually any application.

Global Reach Donaldson Torit manufactures and markets its filtration products throughout the world. As more manufacturers continueto expand and grow their operations globally, Donaldson Torit will bethere to serve and support our customers’ needs.

Built for Performance Genuine Donaldson Toritreplacement filters and parts can significantly improve the performanceof your collectors. With hundreds of varieties to choose from and allin-stock orders shipped within 48 hours, Donaldson Torit is your best,most reliable source for premium performance replacement parts. Visitus at www.donaldsondynamic.com.

Rely on the IndustryLeader When it comes to air filtration, you need a partner you can trust. Rely on the worldleader in air filtration—Donaldson Torit.

Donaldson Company, Inc.Industrial Air FiltrationP.O. Box 1299Minneapolis, MN55440-1299 U.S.A.

Tel 800.365.1331 (USA)Tel 800.343.3639 (within Mexico)[email protected] Printed in USA © Donaldson Company, 2004 Modular Baghouse 05-2005