09-11-2018 NCC AB1

Modularization in Construction

Anders Kudsk

NCC Danmark A/S

M.Sc., Ph.D.Head of Sektion, Innovation and Koncepts

2

Anders Kudsk

Ph.D. Modularization in the construction industry - from a system deliveries and Mass Customization approach

M.Sc. Civil Engineering

Skilled joiner

NCC - Development

Automated Production, 3D Concret print

3D/ BIM/ VDC

Projektweb

Data Onsite

Calculation

Strategies

Platforms/ Koncepter

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Agenda

• NCC in brief

• Characteristics of larger construction projek

• Modules in historical buildings

• Platforms in NCC Danmark A/S

• The Modularity Assessment Matrix

• Configuration with Parametric Design - Example

NCC in brief

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5

NCC’s markets

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NCC 2017

Sales

SEK 54.6 Billion

€5.3Billion

Employees 17 800

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Five specialized business areas

NCC IndustryNCC

InfrastructureNCC Building

SwedenNCC Building

NordicsNCC Property Development

8

We...

…are one of the largest residential construction companies in the Nordics

…have a strong and profitable local business

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Storage and Logistics

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Swimming facilities

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Office buildings

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Schools

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Hospitals

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Sustainable refurbishment

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Shopping centers

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Indoor sporting facilities

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Residential

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NCC Folkboende

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NCC Design

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Characteristics of larger construction projek

• National Markets - Customers and Suppliers

• National (municipality) regulation

• Large products + 10mio. €

• Price ~ 1.5€ / kg

• Unique products

• Strong individual customers

• Systemic not modular

• 100 years lifetime

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Modules in historical buildings

[Bertelsen, 1997]

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Modules in historical buildings

[Engelmark]

Platforms in NCC

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”Danske Kontorhuse” – History

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Basic Model

2009 2010

NNIT

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Flintholm Company HouseTeglholmen

Cph Port Company HouseATEA

85%

80% 75%

40%

NNIT

95%

NCC ”Danske Kontorhuse”Fourteen projects on the same platform – different architecture

NCC ”Danske Kontorhuse”Different projects based on the same platform

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Flintholm Company HouseTeglholmen

Cph Port Company HouseATEA

NNIT

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The Modularity Assessment Matrix

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The Modularity Assessment Matrix

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The Modularity Assessment Matrix

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Top-down approach

Traditional Design

Knowledge Level

TimeP

ricin

g

In projects where you can use the

already prepared architectural examples,

the knowledge from the start is even

greater, and the design time even

shorter.

A project that can only exploit selected

concept solutions, will give valuable

experience from the incorporated

individual solutions..

Configuration with NCC’s concept solution:

Pri

cin

g

Pri

cin

g

Pri

cin

g

Pri

cin

g

Project with selected solutions for the concept:

Starting point in the Building examples

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The Modularity Assessment Matrix

Bott

om

-up A

pp

roach

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The Modularity Assessment Matrix

Design proces bassed on platform in the car industry Design proces in NCC based on Concept

Platform

Car Model bassed on platform

En

gin

ee

ring

Con

figu

ratio

nIndividuel car bassed on

model

Concept

Individual building bassed on concept

En

gin

ee

ring

En

gin

ee

ringIndividual flat in a individual building

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Design process based on fixed design in the car industry Design process in NCC based on Product

Bra

nd

ing

Con

figu

ratio

n

En

gin

ee

ring

Con

figu

ratio

n

Toyota Aygo Peugeot 108Citroën C1

Fixed car design

Car Model* based on fixed car design

Individuel car based on model

Fixed building design

Standard building based on Product

Individual flat in a standard building

*C1, Aygo and 108

is i pracis the same car made in

corporation between the 3

companys

Bra

nd

ing

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The Customer OrderSpecification Decoupling Point

Norms and Standards

Generic product structures

Standard parts and modules

Standard products

Engineer to order

Modify to order

Configure to order

Select variant

Specifications

created in

development

processes

Specifications

created in variant

specification

processes

Degree of completed specifications0% 100%

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The Customer OrderSpecification Decoupling Point

Norms and Standards

Generic product structures

Standard parts and modules

Standard products

Engineer to order

Modify to order

Configure to order

Select variant

Specifications

created in

development

processes

Specifications

created in variant

specification

processes

Degree of completed specifications0% 100%

Traditional

Construction

project

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The Customer OrderSpecification Decoupling Point

Norms and Standards

Generic product structures

Standard parts and modules

Standard products

Engineer to order

Modify

Configure

Select variant

Degree of completed specifications0% 100%

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